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Power Crimp Head for Crimp Dies and Locator Kits
Type 4D
Power Crimp Head
Features
The Quick Change Power Crimp Head is easily installed onto the Battery Power Crimp Tool
(Order No. 63816-0200)
Powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping and allows portability
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
SCOPE
The 63816-0800 Power Crimp Head was created for use with Type 4D Crimp Dies and Locator when used with the
Battery Powered Tool (Order No. 63816-0200).
Installation
To install the Power Crimp Head onto the Battery Powered Tool,
(Order No. 63816-0200), refer to the Instruction Manual TM-
638160200, Section 3, "Set-Up and Adjustments".
Locator Installation and Removal
To remove the locator
1. Open the Power Crimp Head to remove the locator.
2. Squeeze gently on the lower area of the locator assembly, shown
in Figure 1, with your thumb and index finger. The lower tabs of
the locator should disengage from the Power Crimp Head.
3. Lift and pull away from the Power Crimp Head. The top locator
hooks should slip out of the top slots easily. See Figure 1.
To install the locator
1. Install the locator assembly.
2. Press the red insert down as far as it will go. See Figure 2.
3. The locator goes on the opposite side from the dies with the wire
gauge markings.
4. While holding onto the lower part of the locator with your thumb
and index finger, insert the locator top hooks (2) into the Power
Crimp Head top slots.
5. Rotate the locator down and press the lower tabs into the two
bottom slots of the head. To secure the locator into place, the
lower tabs must snap into place on the head frame.
Doc No: ATS-638160800
Revision: A
Application Tooling
Specification Sheet
Release Date: 05-26-11
Revision Date: 05-26-11
LOCATOR
SQUEEZE
HERE
TOP SLOT
OF THE
HANDTOOL
UNCONTROLLED COPY
Order No. 63816-0800
SQUEEZE
HERE
Figure 1
TOP SLOT
OF THE
HANDTOOL
TOP HOOKS
LOWER TABS
Page 1 of 4
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Related Manuals for molex 63816-0800
Summary of Contents for molex 63816-0800
- Page 1 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position SCOPE The 63816-0800 Power Crimp Head was created for use with Type 4D Crimp Dies and Locator when used with the Battery Powered Tool (Order No. 63816-0200).
- Page 2 5. Completely close the crimp dies until they are touching, and then securely tighten the M3 BHCS. Adjustments The crimp height on the 63816-0800 Power Crimp Head can be adjusted, if necessary. To do this, first measure the conductor crimp height of a crimped terminal and compare to the crimp specification listed in the product specification for that terminal.
- Page 3 Power Crimp Head for Crimp Dies and Locator Kits 1. Loosen the locking set screw located just below the knurled knob at the top of the Power Crimp Head. See Figure 5. 2. If the crimp height is too loose, rotate the knob, a small amount, in the counter-clockwise direction. Crimp another terminal and re-check the crimp height.
- Page 4 Power Crimp Head for Crimp Dies and Locator Kits Parts List Item Order No Description Quantity 63816-0800 Power Crimp Head (for style 4D crimp tools) 63816-0801 Return Spring Figure 7 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638160800 Release Date: 05-26-11 Page 4 of 4...
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