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4.
TROUBLESHOOTING
4.1 Operation problems
Should you experience a malfunction from your machine,
please consult the troubleshooting sections below first,
and complete some basic checks.
If the machine malfunction cannot be corrected with
these measures, contact your Kemppi maintenance
service workshop.
The problems listed and the possible causes are not
definitive but serve to suggest some standard and typical
situations that may present during normal environmental
use when using the A5 MIG Orbital System 1500.
Below instructions only apply to possible problems with
the carriage. Always ensure that the related welding
system is functional and ready for welding.
Problem:
Carriage won't work
Dirty, poor quality weld
Arc is not ignited or welding
starts or stops strangely
Carriage moves unevenly
Torch height varies along the
pipe
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Check the following:
• Check that power reaches carriage (display is ON).
• Check that the welding power source is switched ON.
• Check the gun control connection and possible
Supersnake and separate control cable connections
• Check that control panels are switched on.
• Check shielding gas supply.
• Check and set gas flow rate.
• Check gas type for application.
• Check that correct welding program is selected.
• Check correct selection on the control panel.
• Check power supply – phase down?
Check that remote control buttons have been pressed
correctly:
•
Stop+Up/Down
ignites the arc and starts the carriage.
• If carriage is moving fast but arc is off, you may have
pressed
Start
button for too long.
• Carriage is not correctly mounted on the guide ring.
Check carriage position.
• Wheels are not in line with the guide ring. Check the
angle and adjust if necessary.
• Pipe is not precisely round shaped. Adjust height if
necessary.
A5 MIG Orbital System
R01
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