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MinarcMig Evo 200 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции по эксплуатации • По-русски 操作手册...
This operating manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the equipment can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time. For your own safety and that of your working environment, pay particular attention to the safety instructions in the manual.
If you mainly use aluminium or stainless steel filler wire, we recommend you change the wire liner to a Kemppi plastic type, which is better suited for the material. Always before using the equipment, make sure it was not damaged during transportation.
POSITIONING AND LOCATION OF THE MACHINE Place the machine on a firm, dry and level surface. Where possible, do not allow dust or other impurities to enter the machines cooling air flow. Preferably site the machine above floor level; for example on a suitable carriage unit. Notes for positioning the machine • The surface inclination should not exceed 15 degrees.
If you mainly use aluminium or stainless steel filler wire, we recommend that you replace the wire liner with a Kemppi plastic type, which is better suited for the material. For instructions on how to change the wire liner, please refer to the Maintenance section later in this manual.
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Shielding gas Shielding gas is used for replacing air around the welding arc. For steel wires, use CO₂ (carbon dioxide) or a mixture of Ar (argon) and CO₂ for shielding gas. Welding performance will be improved when using mixed gas products. For stainless steel wires, use mixture of Ar and CO₂...
FILLER WIRE The machine is delivered with the welding gun connected to the positive pole (+) making it suitable for welding with solid steel, stainless steel, aluminium and CuSi filler wires without extra adjustments. 2.7.1 Changing the feed roll groove When the machine leaves factory, the feed roll groove is set for welding with filler wires of 0.8–1.0 mm diameter.
2.7.2 Loading and threading the filler wire 1., 10. Open the filler wire cabinet door by pressing the orange door latch button and installing the filler wire spool in such a way that it rotates counter clockwise. You can use either a 5 kg (diameter 200 mm) or 1 kg (100 mm) filler wire spool with MinarcMig Evo by adding or removing the 200 mm spool adapter.
5., 8. Open the pressure control arm which then opens the feed mechanism. Thread the filler wire through the wire guide to the wire liner inside the gun cable. Close the feed gear and secure it with the pressure control arm. Make sure that the filler wire runs in the feed roll groove.
CONTROLS AND INDICATOR LIGHTS Machine's control panel in automatic mode Welding power control (automatic mode) OR Wire feed speed control (manual mode) Arc length trimmer (automatic mode) OR Welding voltage control (manual mode) Standby indicator light Overheating indicator light Mode selection button Material selection button (automatic mode) Display In automatic mode, the welding power is adjusted according to the thickness of the material...
2.8.1 Display in automatic mode Machine display in automatic mode Material thickness Visual material thickness and weld shape indicator Operating mode reference Material selection Shielding gas and wire diameter recommendation Wire feed graphic Welding values: Wire feed speed, welding voltage and welding current MinarcMig Evo 200 automatically sets the machine based on your input selections for plate thickness in mm, weld shape and material type.
2.8.3 Arc length trimmer in automatic mode The arc length/weld shape/voltage trimmer adjusts the length of the arc, either shorter or longer, and affects the welding temperature. A shorter arc is colder and a longer one hotter. The arc length trimmer also affects the arc’s welding properties and influences weld spatter with different combinations of filler wire diameters and shielding gases.
Arc dynamics In Manual mode you can select from two different arc dynamics settings. Press Manual mode button once to pre-select either arc dynamic value I or value II. Changing between setting I and setting II will adjust the short circuit characteristics to suit different welding applications. 2.8.5 Adjustments in manual mode In manual mode, the wire feed speed and welding voltage are both adjusted separately.
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As with all craft skills – practice will make perfect! For more info www.kemppi.com > Welding ABC.
DAILY MAINTENANCE • Remove welding spatters from the welding gun’s tip and check the condition of the parts. Change damaged parts to new ones immediately. Only use original Kemppi spare parts. • Change damaged insulation parts to new ones immediately.
MAINTENANCE OF THE WIRE FEED MECHANISM Parts of the welding gun and wire liner 9580101 9591010 9876634 0.6 mm 9876635 0.8 mm 9876633 0.9 mm 9876636 1.0 mm 9580173 9591079 10, 11 4153040 45° 4307650 0.6–1.0 mm (Fe, CuSi) 4307660 0.6–1.0 mm (Ss, Al) Service the wire feed mechanism at least every time the spool is changed.
• If the machine’s duty cycle has been exceeded, wait for indicator to turn off. In certain circumstances, this light may also indicate irregularity in the supply voltage. Too low or high supply voltage. If the machine’s malfunction is not eliminated with the above measures, contact Kemppi service. STORAGE Store the unit in a clean and dry place.
The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.
TECHNICAL DATA MinarcMig Evo 200 Connection voltage 1 ~ 50/60 Hz 230 V ± 15 % Rated power at max. current 35 % ED 200 A/6.2 kVA Supply current 35 % ED I 26.2 A 1max 100 % ED I 13.2 A 1eff Connection cable...
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78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...