Kemppi A5 MIG 1500 Operating Manual
Kemppi A5 MIG 1500 Operating Manual

Kemppi A5 MIG 1500 Operating Manual

Orbital system

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A5 MIG Orbital System
1500

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Summary of Contents for Kemppi A5 MIG 1500

  • Page 1 A5 MIG Orbital System 1500...
  • Page 2: Table Of Contents

    ............Kemppi Wise application software .
  • Page 3: Introduction

    Read these sections carefully and follow their instructions. This operating manual contains important information on the use, maintenance and safety of your Kemppi product. Note: The technical specifications of the equipment can be Gives the user a useful piece of information.
  • Page 4: About The Product

    The system includes two control panels; one on the carriage front surface and the other on the remote control unit. During welding, the system can be operated by using the remote control unit that provides the operator with © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 5: Installation

    Attach welding gun to the carriage gun holder. carriage front panel. Connect transformer to the carriage. With Kemppi mechanization welding gun, the control Start welding by pressing the gun trigger. cable is integrated into the gun cable. The trigger mode must be set to 2T.
  • Page 6: Guide Ring Assembly

    It is important to position the guide ring in centered surface of the wheel meets the edge of the guide ring. position, as it reduces the need to adjust stick-out length during welding. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 7: Selecting A Welding Gun

    This also enables the adjustment of carriage functions and welding parameters at the remote control device. Kemppi offers three welding gun models designed especially for mechanized welding: PMT MN32C (Multi Neck model) Multiple neck designs. Slightly bent neck available for mechanized welding.
  • Page 8: Operation

    Use + and – buttons to browse programs. Scroll left/right buttons to change values of menu Weaving width (6 mm) Select the program to use: P1…P5. settings Press MENU to continue. Press MENU to continue. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 9 5–150 cm/min. Set the weaving width within the range 0–30 mm Set the weaving speed within the range Press MENU button to continue. Press MENU to continue. 10–50 mm/s. Press MENU to continue. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 10 Determine the pattern used in weaving. Use + and – buttons to select any of the three patterns: Travels constantly while weaving (triangular). Travels when weaving, stands during delay. Travels during delay, stands when weaving (square). Press MENU to continue. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 11: Setup Menu A

    If limits have not been set in the power source, the carriage requires a finer scale. Different applications may benefit from different scaling. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 12 With this parameter you can fine-tune the signal zero level for setting the voltage value. • Use + and – buttons to change the value. In normal use, you never need to change the value of this parameter. © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 13: Remote Control Unit

    CH first press: Start test run (arc off ) with programmed speed and weaving. CH second press during welding/running: Carriage speed increases (up), or decreases (down). CH long press: High-speed transportation (arc off ). © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 14: Fine-Adjustment Of Gun Position

    3.5 Kemppi Wise application software When the welding gun is fixed in position and connected, When using Kemppi FastMig welding equipment, you adjust its position vertically by turning the wheel on the can further optimize the quality and productivity of your vertical slide clockwise (up) or counterclockwise (down).
  • Page 15: Ordering Information

    GUIDE RING FOR 28” PIPE 6190828 1701.8 1752.6 6190868 RING FOR 68” PIPE DIAMETER GUIDE RING FOR 36” PIPE 6190836 1752.6 1803.4 6190870 RING FOR 70” PIPE DIAMETER GUIDE RING FOR 48” PIPE 6190848 © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 16: Technical Data

    (Adjustable on both sides separately) Weaving patterns Torch horizontal adjustment (manual) ± 40 mm External dimensions (LxWxH)* 365 x 385 x 300 mm Weight 9.0 kg *) Height measured from pipe surface © Kemppi Oy 2021 A5 MIG Orbital System...
  • Page 17: Troubleshooting

    • Check the gun control connection and possible If the machine malfunction cannot be corrected with Supersnake and separate control cable connections • Check that control panels are switched on. these measures, contact your Kemppi maintenance service workshop. Dirty, poor quality weld • Check shielding gas supply.
  • Page 18: Maintenance

    The owner of the equipment is obliged to deliver a decommissioned unit to a regional • Check that all parts slide smoothly. Add grease or clean spatters if necessary. collection centre, as per the instructions of local authorities or a Kemppi representative. • Check the gun’s condition.

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