Yale ERC40VH Manual

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USER INTERFACE

ERC40-55VH, ERC50VHS (ERC80-120VH,

ERP13-15VC (ERP025-030VC) [B888];

ERC22-35VG (ERC045-070VG) [A968];

ERC16-20VA (ERC030-040VA) [A969];

ERP40-50VM, ERP50-55VM6 (ERP080-120VM,

ERP80VNL6, ERP80VNL9, ERP90VNL (ERP170-

Region Language

PART NO. 524319497 2200 YRM 1335

SUPERVISOR

ERC100VHS) [A938];

ERP15-20VT (ERP030-040VT) [G807];

ERP16-20VF (ERP30-40VF) [A955];

ERP22-35VL (ERP045-070VL) [A976];

ERP100VML) [A985];

190VNL) [A410]

Maintenance

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Summary of Contents for Yale ERC40VH

Page 1 Maintenance USER INTERFACE SUPERVISOR ERC40-55VH, ERC50VHS (ERC80-120VH, ERC100VHS) [A938]; ERP13-15VC (ERP025-030VC) [B888]; ERP15-20VT (ERP030-040VT) [G807]; ERP16-20VF (ERP30-40VF) [A955]; ERC22-35VG (ERC045-070VG) [A968]; ERC16-20VA (ERC030-040VA) [A969]; ERP22-35VL (ERP045-070VL) [A976]; ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) [A985]; ERP80VNL6, ERP80VNL9, ERP90VNL (ERP170- 190VNL) [A410] Region Language PART NO.
Page 2 • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed • the speciﬁcations of the original equipment manufacturer. Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to •...
Page 3: Table Of Contents
On the lift truck, the WARNING symbol and word are on orange background. The CAUTION symbol and word are on yellow background. ©2018 Yale Materials Handling Corp. TABLE OF CONTENTS General Description Display Panel Menu Access Menu Flowchart Supervisor Menu Flowchart...
Page 4 Performance Mode Controls Status and Warning Icons Battery Discharge Indicator Direction and Parking Brake Indicators Hazard Flashers and Lighting Controls Steer Angle Indicator System Time Load Weight Indicator System Off/Alert Screens Introduction System Off Screen Alert Screens Password Screen Introduction Password Screen Service Technician Password Setup Adding/Removing/Changing Passwords...
Page 5 Introduction VSM Versions Display Versions Truck Serial Number Hour Meters E-Hydraulic Controller Versions Pump Motor Controller Versions Traction Motor Controller 1 Versions Traction Motor Controller 2 Versions Light Controller Versions Impact Sensor Versions Truck Setup Menu Introduction Add/Remove Password Battery Settings Restore Default Settings Motion Alarm Impact Monitor Settings...
Page 6: General
ERC22-35VG (ERC045-070VG) [A968]; ERC16-20VA (ERC030-040VA) [A969]; ERP22-35VL (ERP045-070VL) [A976]; ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) [A985]; ERP80VNL6, ERP80VNL9, ERP90VNL (ERP170-190VNL) [A410] General DESCRIPTION The information provided in this Service Manual describes the functions of the display panel that are available to the Supervisor. With a proper service technician password, a Service Technician can access menu items that are not visible at Operator or Supervisor password-level access.
Page 7: Menu Flowchart
ENTER KEY (* STAR KEY) Figure 1. Lift Truck Display Panel The operator password screen appears at startup as shown in Figure 2, if Operator Passwords are enabled. Use the number keys on the Display Panel to enter your ﬁve-digit Supervisor password. For more information, see the Password Screen topic.
Page 8 Figure 3. Supervisor Flowchart (Sheet 1 of 4)
Page 9 Figure 3. Supervisor Flowchart (Sheet 2 of 4)
Page 10 Figure 3. Supervisor Flowchart (Sheet 3 of 4)
Page 11 Figure 3. Supervisor Flowchart (Sheet 4 of 4) Table 1. Supervisor Menu Flowchart...
Page 12: Menu Navigation
Operating Password Activity Truck Truck Display Calibration Diagnostics Screen Entry Setup Status Adjustment Operator Checklist Load Weight Add/Remove Password VSM Version Set Date and Time Format Impact Events Manual Hydraulics Restore Default E-Steer Controller Set Units 1 Version Password Steering Axle Center Point E-Steer Controller Set Time 2 Version...
Page 13 LCD SCREEN DISPLAY PANEL Figure 4. Display Panel With Operating Screen Displayed Keys used for menu navigation include: The 1, 2, 3, 4, and # keys. • The Enter Key (*) which is also called the star key because of its * label. •...
Page 14: Main Menu Structure
Figure 5. Activity Log Title Screen Main Menu Structure The main menus (top-level menus) appear on the screen in the order shown in Figure Use the Scroll Back Key or the Scroll Forward Key to move from one title screen to another. Press the Enter Key to enter one of these main menus.
Page 15: Submenus
The main menu has eight menus, or screens, which are shown in Figure 6. By pressing the Scroll Forward Key to advance through all of them. If you press the Scroll Forward Key after reaching the Display Title Screen, the system returns (loops back) to the Operating Screen.
Page 16: Returning To The Main Menu
Figure 8. Operator Checklist Log Menu Returning to the Main Menu To return to the main menu from a submenu, press the Scroll Forward Key ( —▸). This returns you to the title screen of the submenu (second-level menu) you are using. If you press the Scroll Forward Key a second time, the system returns you to the main menu.
Page 17: Entering Numbers
programmed for navigating up or down in the menu to the setting value you want to change. Also, in most but not all menus, the 2 and 3 soft keys are programmed for moving up or down though the available values or options for the currently selected setting.
Page 18: Soft Key Icons
The icons and their meanings are presented in these categories: Soft Key Icons • Overlay Icons • Icons on System Off Screen and Alert Screens • Main Menu Screens • Submenu Icons Grouped by Menu • SOFT KEY ICONS Some of the icons on the Operating Screen are called soft key icons because they associate an operation or function with a nearby key (1, 2, 3, 4, #, or *) on the Display Panel.
Page 19: Overlay Icons
command a calibration action, or restore defaults, depending on the context when the * key is pressed. Enable Current Item Icon. When the * key is pressed, the current item displayed will appear during the Operator Checklist sequence. Deactivate Soft Key Icon. Indicates function is deactivated. Press the * key to deactivate.
Page 20: Icons On System Off Screen And Alert Screens
Table 3. Overlay Icons Icon Description Null Symbol Icon. When this icon overlays another icon it indicates that a setting value is invalid or out-of-range. X Icon. This icon indicates that a feature has been deactivated (disabled). ICONS ON SYSTEM OFF SCREEN AND ALERT SCREENS The System Off Screen and the various Alert Screens appear only brieﬂy.
Page 21 Hydraulics Icon Alert Screens Cycle the Key Secure Battery Release Park Brake...
Page 22 Operator Out of Seat Release Pedal Release Hydraulic Input Traction Switch...
Page 23 Hydraulic Switch Temperature Too High Lift Limit Charge Battery...
Page 24: Main Menu Title Screens
Truck Locked ― Impact Detected ― See Supervisor to Unlock Fault Detected Service Brake Interlock MAIN MENU TITLE SCREENS All available menus are grouped by function under the main menu screens, which are also called top-level title menus. When you select a main menu screen, the system then presents submenus, also known as second- level menus, that you can cycle through until you ﬁnd the one you want by pressing the Scroll Back Key ( —) or Scroll Forward Key (—▸) on the Display Panel.
Page 25 Table 5. Main Menu Title Screens Operating Screen Icons for Front and Rear Lights are shown. These are optional features. NOTE: Password Screen Activity Log Title Screen Calibration Title Screen...
Page 26 Display Title Screen Status Title Screen Truck Setup Title Screen...
Page 27: Submenu Icons Grouped By Menu
Diagnostics Title Screen SUBMENU ICONS GROUPED BY MENU This topic presents the icons used in submenus in groups, with one table for each title screen of the main menu. Operating Screen Icons Table 6 shows the icons that appear on the Operating Screen. Normally the icons convey status or operating information such as battery charge level, steer angle, front and rear work light soft keys, and system time.
Page 28 Motor Temperature High Warning Icon Hydraulic Fluid Level Low Warning Icon. (Displayed only on trucks that have the Hydraulic Filter Monitoring option.) Hydraulic Filter Warning (restriction) Icon. (Displayed only on trucks that have the Hydraulic Filter Monitoring option.) Service Due Soon Warning Icon Hazard Flashers Icon.
Page 29: Password Screen Icons
Load Weight In Pounds (lb) Icon Load Weight In Kilograms (kg) Icon Load Weight Readout (example) System Time Readout (example) Password Screen Icons The Password Screen has only one icon, which is shown in Table 7. If the truck is equipped with Operator Passwords enabled, the Password Screen is the ﬁrst screen to appear when you turn on the key switch or turn the keyless switch to the ON position.
Page 30 Operator Checklist Log Submenu Password Log Submenu Impact Events Log Submenu Empty Log Icon Checklist Failed Icon Checklist Passed Icon Password Lock Icon Hidden or "no password" Field Log Entry Icon ***** Clock Icon for occurrence date Hourglass Icon for system time...
Page 31: Calibration Submenu Icons
Operator Password Type Icon Supervisor Password Type Icon Service Password Type Icon Soft Impact Type Icon Hard Impact Type Icon Calibration Submenu Icons Table 9 presents the icons that appear on the Calibration Submenus. See Calibration Menu for more information. Table 9.
Page 32 "Enter Known Load Weight" Prompt Icon "Position Load Weight To Height" Prompt Icon "Known Load Weight Value (lb)" Prompt Icon "Known Load Weight Value (kg)" Prompt Icon This icon points to the * key (the Enter soft key) and is used for load weight calibration in this submenu.
Page 33 Valve Threshold Function 1 "A" Direction Prompt Icon Valve Threshold Function 1 "B" Direction Prompt Icon Valve Threshold Function 2 "A" Direction Prompt Icon Valve Threshold Function 2 "B" Direction Prompt Icon Valve Threshold Function 3 "A" Direction Prompt Icon Valve Threshold Function 3 "B"...
Page 34 Steering Wheel Knob Center Point Submenu Center Steering Wheel Prompt Icon This icon points to the * key and is used for steering wheel center point calibration in this submenu. Steer Axle Position Submenu Steering Wheel Full Left Prompt Icon Steering Wheel Full Right Prompt Icon...
Page 35: Display Submenu Icons
This icon points to the * key and is used for steer axle position in this submenu. Manual Hydraulics Submenu Manual Hydraulic End Point Calibration Prompt Icon This icon points to the * key and is used for manual hydraulic end point calibration in this submenu.
Page 36 Calendar Icon for setting date 24-Hour Clock Icon 12-Hour Clock Icon DD/MM/YY (Europe) Date Format Icon MM/DD/YY (USA) Date Format Icon YY/MM/DD (ISO 8601) Date Format Icon Set Daylight Savings Submenu Daylight Savings Adjustment Enable Icon Daylight Savings Start Month Indicator Icon...
Page 37 Daylight Savings Start Day Indicator Icon Daylight Savings End Month Indicator Icon Daylight Savings End Day Indicator Icon First Sunday Icon Last Sunday Icon First Friday Icon Last Friday Icon Not all icons for setting daylight savings time are shown. The four icons above serve as NOTE: examples of the 14 variations.
Page 38 Clock Icon for setting time Calendar Icon for setting date Set Units Submenu Set Units Icon Imperial Units Indicator Icon Metric Units Indicator Icon...
Page 39: Status Submenu Icons
Status Submenu Icons Table 11 presents the icons that appear on the Status Submenus. See Status Menu for more information. Table 11. Status Submenus and Icons Icon Description Vehicle System Manager (VSM) Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Display Version Menu Hardware Version Indicator Icon Software Version Indicator Icon...
Page 40 Truck Serial Number Submenu Truck Serial Number Symbol Icon Hour Meters Submenu Truck Hour Meter Icon Traction Hour Meter Icon Pump Hour Meter Icon...
Page 41 Secure Hour Meter Indicator Icon E-Hydraulic Controller Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Pump Motor Controller Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon...
Page 42 Traction Controller 1 Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Traction Controller 2 Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon...
Page 43 Light Controller Version Submenu Hardware Version Indicator Icon Software Version Indicator Icon Impact Sensor Version Submenu Hardware Version Indicator Icon...
Page 44: Truck Setup Submenu Icons
Software Version Indicator Icon Truck Setup Submenu Icons Table 12 presents the icons that appear on the Truck Setup Submenus. See Truck Setup Menu for more information. Table 12. Truck Setup Submenu Icons Icon Description Add/Remove Password Submenu Password Icon Null Symbol Icon Supervisor Password Type Icon Trash Can Icon...
Page 45 Restore Defaults Submenu Restore Defaults Icon This icon points to the * key and is used for restoring defaults in this submenu. Motion Alarm Submenu Motion Alarm Indicator Icon Motion Alarm Indicator Disabled Icon. The X over the icon means the motion alarm is deactivated (turned off).
Page 46 Impact Monitor Settings Submenu Soft Impact Force Icon Soft Impact Time Icon Hard Impact Force Icon Hard Impact Time Icon Auto Power-Off Time Delay Submenu Auto Power-off Time Delay Indicator Icon...
Page 47 Return to Set Tilt (RTST) Submenu Return To Set Tilt Delay Icon Return To Set Tilt Truck Icon Tilt Both Ways Icon Inﬁnity Symbol Icon Traction Speed Limit Submenu Forward MPH Icon...
Page 48 Reverse MPH Icon Forward km/h Icon Reverse km/h Icon Scheduled Maintenance Reminder Submenu Scheduled Maintenance Reminder, enabled (ON) Scheduled Maintenance Reminder, disabled (OFF) Interval Month Setting Icon Interval Hourmeter Setting Icon Derated Traction Speed Icon Minimum Pump Standby Submenu...
Page 49 Minimum Standby Pump Flow Rate Icon Operator Checklist Submenu Note: The icons displayed when using this submenu correspond to the submenu icons for the various functions. Up to 30 checklist items can be enabled for the Operator Checklist. Check Park Brake Icon Check Fuses Icon Check Horn Icon Check Hoses Icon...
Page 50 Check Hydraulics Icon Check Mast Icon Check for Leaks Icon Check Operator Restraint Icon Check Pedal Movement Icon Check Service Brake Icon Press the * key (Enter Key) below this icon to indicate proper operation of the current checklist item. Press the * key below this icon to indicate improper operation of the current checklist item (to indicate a problem with it).
Page 51 Impact Shutdown Type Icon Impact Detection Icon ON Icon OFF Icon Disable Traction Icon Disable All Icon Motor Braking Submenu Regenerative Braking Indicator Icon Automatic Deceleration Rate Indicator Icon...
Page 52 Deceleration Type Indicator Icon Pedal Up Setting Icon. This setting lets the lift truck coast until the pedal is fully released. Proportional Setting Icon. With this setting, the lift truck decelerates in proportion to how far the pedal is released in relation to the current traction speed. Supervisor Icon Steering Wheel Friction and Steering Turns Adjustment Submenu Steering Wheel Friction Icon...
Page 53: Operating Screen
Steering Turns Out of Range Icon Operating Screen INTRODUCTION The Operating Screen, shown in Figure 9, is located on the Display Panel along with the numeric keys and control keys. At key-on, the Password Screen is the ﬁrst screen displayed unless Operator Passwords are disabled.
Page 54 PERFORMANCE MODE INDICATOR - INCREASE PERFORMANCE MODE SOFT KEY - INCREASE PERFORMANCE MODE SOFT KEY - DECREASE PERFORMANCE MODE INDICATOR - DECREASE CURRENT PERFORMANCE MODE Figure 10. Performance Mode Controls The current performance mode is shown on the Operating Screen. There are four available performance modes, numbered 1, 2, 3, and 4.
Page 55 When the truck is powered ON, the system continuously monitors a number of parameters and displays up to six icons to provide status information and warnings to the operator, as shown in Figure 11. Also see the Table 6 topic. SERVICE DUE MOTOR TEMPERATURE HIGH BRAKE FLUID LOW WARNING...
Page 56 icon, if a low level is detected in the hydraulic ﬂuid reservoir. It has the highest priority of the three icons that can be displayed in this location. The motor temperature high icon is displayed if a high motor temperature is detected, meaning that the motor temperature of one of the motors or motor controllers has gone above the deﬁned threshold temperature.
Page 57 21% to 25% One (1) segment, plus ﬂashing plus low battery alarm 0 to 20% Zero (0) segments, plus ﬂashing plus a second low battery alarm The BDI is always visible when the Operating Screen is active. All ﬁve of the BDI segments are ﬁlled (illuminated) when the BSOC is at 75% or higher.
Page 58 LOAD WEIGHT INDICATOR The Load Weight indicator for the lift truck, shown as 99999 beside the Load Weight Icon in Figure appears at the midpoint of the right side of the Operating Screen. If the lift truck supports the Load Weight feature, the Operating Screen will display the load weight during any mast hydraulic command and for ﬁve seconds afterwards.
Page 59 • The Pump Hour Meter shows the total time the hydraulic pump has been running. The Traction Hour Meter shows the total time on traction motor while the truck has been moving. • The Secure Hour Meter shows the total time the operator has been in the seat with the key or keyless •...
Page 60 EXAMPLE FAULT CODE WRENCH ICON ICONS OF DISABLED/PERFORMANCE LIMITED FUNCTIONS Figure 14. Example Fault Screen The Interlock Notiﬁcation Screen appears whenever the operator tries to apply an input that is not available because one or more interlock conditions have not been met. For example, if the operator is not seated and tries to apply the accelerator pedal, the system will switch from the Operating Screen to an alert screen showing the seat belt icon, as shown in Figure...
Page 61 INTRODUCTION The Password Screen is a main menu (top-level menu) that is visible at Service Technician, Supervisor, and Operator password access levels. When the key switch or keyless switch is turned on, the Password Screen is the ﬁrst screen displayed (unless Operator Passwords are deactivated). To access this menu at another time, cycle through the main title screens by pressing the Scroll Back Key ( —) or Scroll Forward Key (—▸) until the Password Screen is displayed, as shown in Figure...
Page 62 A Service Technician-level password is required to input an initial Supervisor password for NOTE: the lift truck. Once an initial Supervisor password is installed, that Supervisor-level password access can be used to add, delete, or edit additional Supervisor passwords as well as Operator passwords. Perform the following steps to set up a password: Using keys 0-9, enter a valid password.
Page 63 add, remove, or change passwords whose level is equal to or lower than their own password level. This means a Service Technician can modify the passwords assigned to Operators, Supervisors, and other Service Technicians, while a Supervisor can modify passwords assigned to Operators or other Supervisors. Up to 250 passwords can be assigned for use.
Page 64 ICON FOR TYPE OF PASSWORD ENTERED (OPERATOR/SUPERVISOR/SERVICE TECHNICIAN) UP ARROW SOFT KEY ICON DOWN ARROW SOFT KEY ICON "TRASH CAN" SOFT KEY ICON CURRENT PERFORMANCE MODE "HARE" SOFT KEY ICON CURRENT PASSWORD ICON AND FIELD Figure 18. Change/Remove Password Screen In order to remove an individual password or modify the privileges associated with it, you need to know the password number.
Page 65 display change a password: Press the Up Arrow or Operator, Supervisor, or Down Arrow Soft Key to Service Technician Icon select password access displays level Available performance Press the Press "Hare" (4) soft key Enter Key to modes are minimum (1) to to cycle through maximum (4, the default) update this...
Page 66 OPERATOR CHECKLIST LOG IMPACT EVENTS LOG PASSWORD LOG Figure 20. Activity Log Submenus The ﬁrst of the three submenus provided under the Activity Log menu, the Operator Checklist Log, appears on the Operating Screen. See Figure 21. You can enter the Operator Checklist Log submenu by pressing the Enter Key.
Page 67 Figure 21. Operator Checklist Log Menu Pressing the Scroll Back Key or Scroll Forward Key while anywhere in this submenu returns the Activity Log main menu title screen to the Operating Screen. Figure 22 shows an example Operator Checklist Log screen and indicates the available controls. PASSWORD VALUE AT LOG OCCURRENCE TYPE OF ENTRY (PASS/FAIL) UP ARROW SOFT KEY ICON...
Page 68 PASSWORD VALUE AT LOG OCCURRENCE TYPE OF ENTRY (PASS/FAIL) UP ARROW SOFT KEY ICON CURRENT LOG ENTRY (OR "EMPTY" SYMBOL) DOWN ARROW SOFT KEY ICON CHECKLIST ITEM THAT FAILED TRASH CAN SOFT KEY (USED TO EMPTY LOG) TRACTION HOURS AT LOG OCCURRENCE SYSTEM DATE AT LOG OCCURRENCE Figure 23.
Page 69 PASSWORD ICON Figure 24. Empty Log Screen The process for viewing and removing the operator checklist logs from the system is shown in Table Table 16. Access Operator Checklist Log Screens — Scroll Keys —▸ Activity Log main menu title screen ↑...
Page 70 Figure 25. Password Log Menu Pressing the Scroll Back Key or Scroll Forward Key while anywhere in this submenu will return the Activity Log main menu title screen to the Operating Screen. Figure 26 shows an example Password Log screen and indicates the available controls. The process for viewing and removing password logs from the system is shown in Table PASSWORD VALUE AT LOG OCCURRENCE...
Page 71 Table 17. Access Password Log Screens — Scroll Keys —▸ Activity Log main menu title screen ↑ Activity Press Enter Key (*) Up Arrow/Down Arrow Soft Key Password ↓ submenu Press the Up Arrow or Down The most recent Password Log entry Arrow soft key to scroll through the log entries will display...
Page 72 Figure 27. Impact Events Log Menu Pressing the Scroll Back Key or Scroll Forward Key while anywhere in this submenu returns the Activity Log main menu title screen to the Operating Screen. Figure 28 shows an example Impact Events Log screen and indicates the available controls. PASSWORD VALUE AT LOG OCCURRENCE TYPE OF IMPACT (SOFT/HARD) ICON UP ARROW SOFT KEY ICON...
Page 73 screen, as Figure 24 shows. The process for viewing and removing the system's operator checklist logs is shown in Table Table 18. Access Impact Events Log Screens — Scroll Keys —▸ Activity Log Main menu Press Enter Key (*) ↑ Activity Log Impact Arrow/Down...
Page 74 Figure 29. Calibration Title Screen Press the Enter Key (*) to enter the Calibration Menu and the system will display the ﬁrst submenu in the Calibration Menu, the Load Weight Display submenu, which is shown in Figure 30. Press the Enter Key again if you want to enter this submenu.
Page 75 When prompted, use the numeric keys to enter the known load weight in lb or kg units, as indicated in the load weight icon. Use a load weight that is between 1,000 lbs (450 kg) and 16,000 lbs (7,260 kg). Do not exceed the truck's rated capacity.
Page 76 ERP22-35VL (ERP045-070VL) (A976) • ERP15-20VT (ERP030-040VT) (G807) • ERP16-20VF (ERP30-40VF) (A955) • ERP40-50VM, ERP50-55VM6 (ERP080-120VM, ERP100VML) (A985) • ERC40-55VH (ERC80-120VH) (A938) • See Main Control Valves 2000YRM1439, Calibration Menu for lift truck models ERC16-20VA (ERC030-040VA) (A969) • See Main Control Valves 2000YRM1520, Calibration Menu for lift truck models ERP13-15VC (ERP025-030VC) (B888)
Page 77 Figure 33. Steering Wheel Center Point To calibrate the Steering Wheel Center Point: Starting from the Calibration Menu, scroll to the Steering Wheel Center Point screen and press the Enter Key. When prompted, position the steering wheel in the position that will drive the lift truck straight ahead. Press the Enter Key.
Page 78 When prompted, turn the steering wheel clockwise until the axle hits the stop. Press the Enter Key. If the settings are acceptable, the system records the steer positions and returns to the Calibration Menu. If the settings are outside of the acceptable range, an X appears over the calibration icon.
Page 79 Figure 36. Manual Hydraulic End Point Calibration With no load on the forks, raise them, if they are not already raised. Starting from the Calibration Menu, scroll to the Manual Hydraulic End Point Calibration screen and press the Enter Key. When prompted, move all hydraulic levers to both of their extreme locations;...
Page 80 Press the Enter Key (*) to enter the Display Menu and the system will display the Set Date and Time Format screen as shown in Figure 38. Press the Enter Key again to enter this submenu. For a different submenu, use the Scroll Back Key or Scroll Forward Key to move to the desired submenu and press the Enter Key.
Page 81 CLOCK ICON CLOCK HOUR FORMAT UP ARROW SOFT KEY ICON CURRENT DATE FORMAT DOWN ARROW SOFT KEY ICON CALENDAR ICON Figure 39. Set Date and Time Format Screen The Clock Hour Format can be set to either a 12-hour clock or a 24-hour clock. To set the Clock Hour Format, press the 2 Up Arrow soft key.
Page 82 ( — or —▸) to exit SET DAYLIGHT SAVING TIME MENU A Supervisor or a Service Technician can use this submenu to enable or disable the use of daylight saving time on trucks and set it up to make automatic time changes. When this feature is enabled (set to On), the system time clock increases by one hour at 2:00 am on the selected Start Date and decreases by one hour at the same time on the selected End Date.
Page 83 DAYLIGHT SAVINGS END DAY SETTING END DAY INDICATOR DAYLIGHT SAVINGS END DAY INDICATOR DAYLIGHT SAVINGS END MONTH INDICATOR DAYLIGHT SAVINGS START DAY INDICATOR DAYLIGHT SAVINGS START MONTH INDICATOR Figure 41. Set Daylight Saving Time Screen Procedure for Setting Up Automatic Daylight Savings Time To exit from the Daylight Savings menu at any time without making any changes, press the NOTE: Scroll Back Key or Scroll Forward Key.
Page 84 Exit from the Daylight Savings submenu and return to the Display menu by pressing the Scroll Back Key or Scroll Forward Key. Table 20. Set Daylight Saving Time Menu Daylight Setup Press Main Daylight Save Display Select On or Press Press Menu Saving...
Page 85 Last Last Su Enter Key ↑ SCROLL ↓ Daylight Save Last Sa ↑ SCROLL ↓ Daylight Daylight Select the Day of the Save Save Week from available Press selections and press Enter Key Day first first Su Enter Key ↑ SCROLL ↓...
Page 86 the next segment, the minutes portion of the time. Use the number keys to enter the minutes and press the Enter Key. If the minutes are correct, simply press the Enter Key. If the number you entered is a valid minutes setting, the system accepts it and moves the ﬂashing line to the A (for AM) or P (for PM) designator.
Page 87 selected immediately. Status Menu INTRODUCTION The Status Menu is a main menu (top-level menu) that is visible at Supervisor and Service Technician password access levels. To access this menu, cycle through the main menu title screens by pressing the Scroll Back Key ( —) or Scroll Forward Key (—▸) until the Status Title Screen is displayed, as shown in Figure Figure 44.
Page 88 • Truck Serial Number Hour Meters • E-Hydraulic Controller Versions • Pump Motor Controller Versions • Traction Motor Controller 1 Versions • Traction Motor Controller 2 Versions • Light Controller Versions • Impact Sensor Versions • The topics that follow describe the Status submenus. These menu selections are only available to logged in Supervisors and Service Technicians.
Page 89 Figure 47. Truck Serial Number HOUR METERS Use this submenu to view hour meter readings. These include a truck hour meter, traction hour meter, pump hour meter (displayed only if the Master Controller is controlling the hydraulic pump), and a secure hour meter.
Page 90 Use this submenu to view the manufacturer's internal hardware and software versions of the Pump Motor Controller. The manufacturer's hardware and manufacturer's software version information is presented on the screen as shown in Figure TRACTION MOTOR CONTROLLER 1 VERSIONS The manufacturer's hardware and software versions may not match the hardware and NOTE: software versions shown on the device's exterior label.
Page 91 Scroll Forward Key (—▸) until the Truck Setup Title Screen is displayed, as shown in Figure Figure 49. Truck Setup Title Screen Press the Enter Key (*) to enter the Truck Setup Menu. The system will display the Add/Remove Password submenu shown in Figure 50.
Page 92 Impact Monitor Shutdown • Motor Braking • The following sections describe the Truck Setup submenus. ADD/REMOVE PASSWORD This menu selection is available to logged in Supervisors and Service Technicians. NOTE: This submenu, shown in Figure 50, allows Supervisors and Service Technicians to add or remove passwords. See the Password Screen topic in the Password Screen section for more information.
Page 93 Figure 52. Restore Defaults Screen While in this menu, press the Enter Key to restore all truck settings, except hour meters and system time, to their factory default settings. The system then returns to the Truck Setup Menu. MOTION ALARM This submenu is available to logged in Supervisors and Service Technicians on all trucks.
Page 94 Figure 54. Impact Monitor Settings Screen Impact Detection The impact monitor can detect both hard and soft impacts. An example of a hard impact is a truck colliding with a steel column in a warehouse which causes the truck to stop suddenly.
Page 95 without reporting an impact event. Read and record the value, from the dash display, that was triggered a Soft Impact when abruptly stopping the truck. Change the Soft Impact Force threshold to the next highest setting. To adjust the hard threshold, take the soft threshold value and add 0.3 g. Set the Hard Impact Time to 2. Monitor truck during all normal operations.
Page 96 on trucks equipped with the Return to Set Tilt (RTST) feature. This menu provides a way to adjust the RTST delay time and to program this feature to work only in the forward direction or in both directions. Figure 56 shows the RTST Setup Screen with the delay direction set to Forward.
Page 97 To change the traction speed limit setting, use the number keys to enter the new value desired, then press the Enter Key to save it. Acceptable values for the traction speed limit range from 1 to 99 MPH when Imperial units are in use or from 1 to99 km/h when metric units are in use.
Page 98 Figure 58. Scheduled Maintenance Reminder Figure 59. System Off Screen Figure 60. Maintenance Reminder Alert Screen MINIMUM PUMP STANDBY FLOW RATE This submenu is available to logged in Supervisors and Service Technicians. NOTE: This menu can be used to adjust the minimum standby pump ﬂow rate. Values stored in the truck’s CDF...
Page 99 determine the range of allowable values for this setting. This means a setting of 1% the value is the lowest available setting for the minimum standby pump ﬂow rate and it is equal to the lowest deﬁned value in the CDF.
Page 100 Figure 62. Activate/Deactivate Checklist Item Screen The icon in Figure 62 does not have an X over it, so the checklist item this icon represents is enabled (activated). The X Icon in the lower left area of the screen, right above the # soft key indicates the currently displayed checklist item will be deactivated if the # key is pressed.
Page 101 Figure 63. Setup Screen for Impact Settings The top left icon is the Impact Detection Icon. To set impact detection to On or Off, use the 2 and 3 soft keys to select the current value for this setting. When there is a box around the On or Off Icon, use the 2 or 3 soft key to display the desired setting and press the Enter Key to save it.
Page 102 in increments of 1%. A 100% setting provides maximum regenerative braking while a 0% setting in effect deactivates regenerative braking. The Auto Deceleration Rate setting is the second setting down from the top. The setting value can be in the 0 to 100% in increments of 1%.
Page 103 Figure 66. Steering Wheel Friction Adjustment Screen Setting must be within 0 to 100%. If out of range, setting will not be saved. NOTE: Enter adjustment using the keypad. See Figure Figure 67. Steering Friction Adjustment and Out of Range Screens If valid setting is entered, setting will be saved and shown on the screen.
Page 104 Steering Wheel Number of Turns Open the "Steering Wheel Friction and Steering Turns Adjustment" screen. See Figure Navigate cursor to the steering wheel number of turns settings and press enter. See Figure Figure 69. Steering Wheel Turns Adjustment Screen Setting must be within 4.0 and 6.0 turns. If out of range, setting will not be saved. NOTE: Enter adjustment using the keypad.
Page 105 Figure 71. Steering Wheel Number of Turns, Valid Entry...

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