Do you have a question about the MPB045VG and is the answer not in the manual?
Questions and answers
jack
May 13, 2025
bdi displays voltage continuosly over time even though the machine is sitting idle, will drop signifcantly, battery pack at 25 volts and bdi showing 40%
1 comments:
Mr. Anderson
May 21, 2025
A possible cause of the BDI on a Yale MPB045VG displaying continuous voltage over time while the machine is idle, with the battery pack at 25 volts and BDI showing 40%, could be that the Keyswitch Input (KSI) is still on. The BDI algorithm continuously calculates battery state-of-charge whenever KSI is on, even if the machine is idle. This can result in the BDI continuing to show changes in voltage or state-of-charge.
This answer is automatically generated
Pete
April 15, 2025
Lights are flashing but not charging
1 comments:
Mr. Anderson
April 15, 2025
The lights may be flashing on the Yale MPB045VG and not charging due to a detection error or abnormal shutdown. According to the LED status indicators:
- If the red DET (Detection Error) LED is illuminated continuously, the battery is either not connected to the charger or the battery voltage is less than 2V. - If the red SDN (Abnormal Shutdown) LED is flashing, an abnormal shutdown has occurred.
These conditions prevent the charger from starting the charging cycle.
This answer is automatically generated
Pete
April 15, 2025
Battery isn’t charging
1 comments:
Mr. Anderson
April 15, 2025
The battery for the Yale MPB045VG may not be charging due to several possible reasons:
1. Battery Damage or Leakage: Check the battery case for damage or leakage. If damaged, it must be repaired.
2. Worn or Aged Cables: Inspect for aged or damaged wires or cables that may prevent charging.
3. Incorrect Charger or Charging Procedure: Use only chargers approved by the battery manufacturer and follow the specified charging procedures.
4. Poor Ventilation or Obstructed Vent Caps: Ensure proper ventilation during charging and keep vent caps clear.
5. Low Electrolyte Level: Make sure the battery plates are covered with electrolyte before charging.
6. Overheated Electrolyte: Do not charge if the electrolyte temperature exceeds 49°C (120°F).
7. Battery Left Discharged: Avoid leaving the battery completely discharged, as it can prevent proper charging.
8. Welded Contactor Tips: If the truck was operated with a low battery, check for welded contactor tips.
Any of these issues can prevent the battery from charging properly.
This answer is automatically generated
Ian
March 10, 2025
Will not turn on or charge.
1 comments:
Mr. Anderson
March 10, 2025
The Yale MPB045VG may not turn on or charge due to several possible reasons:
1. Battery Issues: Ensure the battery is rated at 24V and is properly connected to the truck. If the battery voltage is too high or too low, the truck may not operate.
2. Controller Wiring Fault: Measure the voltage between the traction controller B(+) terminal and B(-). If the precharge voltage is not the same as the battery voltage, inspect the B(+) cable for damage or loose connections.
3. Faulty Controller: If no wiring faults are found and the issue persists, the controller may be faulty and require replacement.
4. CANbus Communication Issues: If CANbus communication is interrupted, check for open circuits, missing or damaged termination resistors, or internal control module failures.
5. Capacitor Discharge Needed: If an error code is present, try disconnecting the battery, discharging the capacitor, reconnecting the battery, and restarting the vehicle.
Following these steps can help diagnose and resolve the issue preventing the truck from turning on or charging.
This answer is automatically generated
Gregory D Magee
May 14, 2025
unit stop working the wrench sign came up and the number 30068
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• Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
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Node or system. For a listing of all Diagnostic Trouble Codes and descriptions, see the section of this manual. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
Mode (1 through 3) -Neutral Braking ....................9030-03-9 Mode (1 through 3) -Max Braking ....................9030-03-9 Max Speed TM2 ..........................9030-03-9 Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-1...
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DTC 60211 - Start Up........................9030-20-43 DTC 30227 - Stalled ........................9030-20-48 DTC 30232 - Software ........................9030-20-51 Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-2 Confidential/Proprietary - Do Not Copy or Duplicate...
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DTC 30247 - Parameter........................ 9030-20-52 DTC 30248 - Low Temp.........................9030-20-53 DTC 60050 - EmerRevr......................... 9030-20-55 DTC 60210 - EmerRevr......................... 9030-20-55 Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-3...
Never attempt to probe through the back of the connector plugs of the motor controller. These plugs are special sealed plugs. Probing through Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-03-1...
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OFF position and attach a DO NOT OPERATE tag to the control handle. Block the drive wheel to prevent unexpected movement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-2 Confidential/Proprietary - Do Not Copy or Duplicate...
Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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≥1 ohm, replace key Pump negative cable • switch. Is resistance ≥1M ohm? Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-4 Confidential/Proprietary - Do Not Copy or Duplicate...
NO- Inspect the Coil's battery B(+) input circuit for YES- Proceed to Step 3. open or short. NO- Replace faulty switch. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-03-5...
B(-) or an open in the circuit. the Tiller Control Card. To diagnose, proceed to Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-6 Confidential/Proprietary - Do Not Copy or Duplicate...
Not all parameters will be available and status code is present, the fault code number followed will vary between truck applications. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-03-7...
Speed above which the “HS” parameters will be used. to neutral at high vehicle speeds. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-8 Confidential/Proprietary - Do Not Copy or Duplicate...
Larger values represent slower response. parameter is applicable only while the truck is driven while in Advance Turtle Mode. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-03-9...
This optional parameter sets the period of time for point. which the truck will lift once traction is commanded while Quick Lift mode. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-10 Confidential/Proprietary - Do Not Copy or Duplicate...
Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
The Traction Controller has detected the motor operating at high temperatures/Cutback Mode. The Traction Controller is operating at high temperatures/Cutback Mode. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-03-12 Confidential/Proprietary - Do Not Copy or Duplicate...
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The Tiller Control Card has detected a Belly Switch release fault. The Tiller Control Card has detected a Tiller Arm release fault. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
END POSSIBLE CAUSES END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-1...
Is resistance 55 ± 5.25 ohms? YES: Proceed to CAUSE C. NO: Replace faulty lift coil. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-2 Confidential/Proprietary - Do Not Copy or Duplicate...
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END POSSIBLE CAUSES DIAGRAMS Lift Coil and Pump Contactor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-3...
Is resistance 19 ± 2.0 ohms? YES: Proceed to CAUSE C. NO: Replace faulty lower coil. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-4 Confidential/Proprietary - Do Not Copy or Duplicate...
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END POSSIBLE CAUSES DIAGRAMS Lower Coil and Pump Motor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-5...
YES: Proceed to CAUSE B. NO: Inspect ground control circuit 075 for open or source of excessive resistance. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-6 Confidential/Proprietary - Do Not Copy or Duplicate...
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1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-7...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM DIAGRAMS Battery Disconnect / Main Contactor and Contactor Coil END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-8 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-10 Confidential/Proprietary - Do Not Copy or Duplicate...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes DIAGRAMS Brake Coil Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-11...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-12 Confidential/Proprietary - Do Not Copy or Duplicate...
1. Measure continuity between the alarm connector TS09 and B(-). Is continuity present? YES: Replace faulty alarm. NO: Proceed to CAUSE C. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-13...
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END POSSIBLE CAUSES DIAGRAMS Horn / Alarm END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-14 Confidential/Proprietary - Do Not Copy or Duplicate...
1. Measure continuity between the optional alarm connector CPS13, socket 2 and B(-). Is continuity present? YES: Replace faulty optional alarm. NO: Proceed to CAUSE C. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-15...
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1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES DIAGRAMS END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-16 Confidential/Proprietary - Do Not Copy or Duplicate...
Is continuity present? YES: Disconnect battery and proceed to CAUSE B. NO: Repair or replace faulty phase cable. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-17...
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END POSSIBLE CAUSES DIAGRAMS Traction Motor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-18 Confidential/Proprietary - Do Not Copy or Duplicate...
YES: Reconnect the encoder connector CPS003, battery, and proceed to CAUSE B. NO: Inspect signal circuit 577 for open or source of excessive resistance. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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END POSSIBLE CAUSES DIAGRAMS Traction Motor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-20 Confidential/Proprietary - Do Not Copy or Duplicate...
Is voltage 24 ± 2.5 Vdc? YES: Replace faulty main contactor. NO: Proceed to CAUSE C. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-21...
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1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-22 Confidential/Proprietary - Do Not Copy or Duplicate...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes DIAGRAMS Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-23...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM Main Contactor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-24 Confidential/Proprietary - Do Not Copy or Duplicate...
Is code still present? YES: Proceed to CAUSE C. NO: Ensure all terminal lugs are appropriately torqued. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-25...
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1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-26 Confidential/Proprietary - Do Not Copy or Duplicate...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes DIAGRAMS Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-27...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM Main Contactor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-28 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-29...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM DIAGRAMS END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-30 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END POSSIBLE CAUSES DIAGRAMS Traction Motor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-32 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END POSSIBLE CAUSES DIAGRAMS END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-34 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END POSSIBLE CAUSES DIAGRAMS END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-36 Confidential/Proprietary - Do Not Copy or Duplicate...
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3. Using the PC Service Tool, locate input diagnostics. Is thumb switch activation detected? YES: Fault may be intermittent. NO: Proceed to CAUSE A. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-37...
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1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include and accurate problem description leading to controller replacement. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-38...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes END POSSIBLE CAUSES DIAGRAMS END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-39...
4. Measure resistance between frame and CANbus circuits. Is resistance ≥1M ohm? YES: Proceed to CAUSE A. NO: Suspect short to frame. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-40 Confidential/Proprietary - Do Not Copy or Duplicate...
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YES: Proceed to CAUSE C. NO: Inspect ground circuit 101 for open, short, or source of excessive resistance. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate...
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1. Replace faulty tiller card. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES DIAGRAMS Control Card END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-42 Confidential/Proprietary - Do Not Copy or Duplicate...
Is fault caused by tiller arm operation? YES: Clear fault. NO: Proceed to CAUSE A. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-43...
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YES: Proceed to CAUSE D. NO: Inspect circuit 601 for open, shorts or source of excessive resistance. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-44 Confidential/Proprietary - Do Not Copy or Duplicate...
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1. Replace faulty handle. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-45...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM DIAGRAMS Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-46 Confidential/Proprietary - Do Not Copy or Duplicate...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-47...
4. Re-key the vehicle. Is the code still present? YES: Proceed to CAUSE A. NO: Problem may be intermittent. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-48 Confidential/Proprietary - Do Not Copy or Duplicate...
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3. Measure continuity between the motor terminals W and V. Is continuity present? YES: Proceed to CAUSE D. NO: Repair or replace faulty motor. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-49...
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END POSSIBLE CAUSES DIAGRAMS Traction Motor END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-50 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-51...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-52 Confidential/Proprietary - Do Not Copy or Duplicate...
1. If no faults are found, replace controller. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-53...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-54 Confidential/Proprietary - Do Not Copy or Duplicate...
Was fault due to interlock or tiller arm operation? YES: Clear fault. NO: Proceed to CAUSE B. Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-55...
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1. If no faults are found, replace tiller control card. Make sure to indicate the DTC code(s) on the warranty claim to include an accurate problem description leading to controller replacement. END POSSIBLE CAUSES Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-56 Confidential/Proprietary - Do Not Copy or Duplicate...
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ELECTRICAL SYSTEM Diagnostic Trouble Codes DIAGRAMS Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins Confidential/Proprietary - Do Not Copy or Duplicate 9030-20-57...
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Diagnostic Trouble Codes ELECTRICAL SYSTEM Emergency Reverse END FAULT Check the Service Manual section in Yale Axcess Online for possible updates and check pertinent Bulletins 9030-20-58 Confidential/Proprietary - Do Not Copy or Duplicate...
Need help?
Do you have a question about the MPB045VG and is the answer not in the manual?
Questions and answers
bdi displays voltage continuosly over time even though the machine is sitting idle, will drop signifcantly, battery pack at 25 volts and bdi showing 40%
A possible cause of the BDI on a Yale MPB045VG displaying continuous voltage over time while the machine is idle, with the battery pack at 25 volts and BDI showing 40%, could be that the Keyswitch Input (KSI) is still on. The BDI algorithm continuously calculates battery state-of-charge whenever KSI is on, even if the machine is idle. This can result in the BDI continuing to show changes in voltage or state-of-charge.
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Lights are flashing but not charging
The lights may be flashing on the Yale MPB045VG and not charging due to a detection error or abnormal shutdown. According to the LED status indicators:
- If the red DET (Detection Error) LED is illuminated continuously, the battery is either not connected to the charger or the battery voltage is less than 2V.
- If the red SDN (Abnormal Shutdown) LED is flashing, an abnormal shutdown has occurred.
These conditions prevent the charger from starting the charging cycle.
This answer is automatically generated
Battery isn’t charging
The battery for the Yale MPB045VG may not be charging due to several possible reasons:
1. Battery Damage or Leakage: Check the battery case for damage or leakage. If damaged, it must be repaired.
2. Worn or Aged Cables: Inspect for aged or damaged wires or cables that may prevent charging.
3. Incorrect Charger or Charging Procedure: Use only chargers approved by the battery manufacturer and follow the specified charging procedures.
4. Poor Ventilation or Obstructed Vent Caps: Ensure proper ventilation during charging and keep vent caps clear.
5. Low Electrolyte Level: Make sure the battery plates are covered with electrolyte before charging.
6. Overheated Electrolyte: Do not charge if the electrolyte temperature exceeds 49°C (120°F).
7. Battery Left Discharged: Avoid leaving the battery completely discharged, as it can prevent proper charging.
8. Welded Contactor Tips: If the truck was operated with a low battery, check for welded contactor tips.
Any of these issues can prevent the battery from charging properly.
This answer is automatically generated
Will not turn on or charge.
The Yale MPB045VG may not turn on or charge due to several possible reasons:
1. Battery Issues: Ensure the battery is rated at 24V and is properly connected to the truck. If the battery voltage is too high or too low, the truck may not operate.
2. Controller Wiring Fault: Measure the voltage between the traction controller B(+) terminal and B(-). If the precharge voltage is not the same as the battery voltage, inspect the B(+) cable for damage or loose connections.
3. Faulty Controller: If no wiring faults are found and the issue persists, the controller may be faulty and require replacement.
4. CANbus Communication Issues: If CANbus communication is interrupted, check for open circuits, missing or damaged termination resistors, or internal control module failures.
5. Capacitor Discharge Needed: If an error code is present, try disconnecting the battery, discharging the capacitor, reconnecting the battery, and restarting the vehicle.
Following these steps can help diagnose and resolve the issue preventing the truck from turning on or charging.
This answer is automatically generated
unit stop working the wrench sign came up and the number 30068