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SS030BF (A474), FS030BF (A497), OS030EF (D801), OS030BF (E826)
SECTION
FRAME............................................................................................................................
DC MOTOR MAINTENANCE..........................................................................................
AC MOTOR REPAIR......................................................................................................
A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N
D801N02161L=> S/N E826N01917L=>.....................................................................
MASTER DRIVE UNIT....................................................................................................
MASTER DRIVE UNIT S/N D801N03000L=> S/N A474N03000L=> S/N
A497N030000L=> S/N E826N03000L=>...................................................................
STEERING SYSTEM......................................................................................................
Brake System............................................................................................................
HYDRAULIC GEAR PUMP.............................................................................................
HYDRAULIC SYSTEM [D801 (OS030EF)].....................................................................
HYDRAULIC SYSTEM (LARGE)....................................................................................
WIRE DRIVER MANUAL................................................................................................
GUIDE WIRE INSTALLATION........................................................................................
AC MOTOR CONTROLLER...........................................................................................
ELECTRICAL SYSTEM [D801 (OS030EF)]...................................................................
ELECTRICAL SYSTEM (LARGE)..................................................................................
USER INTERFACE SUPERVISOR FUNCTIONS =>S/N A474N02999L =>S/N
A479N02999L =>S/N D801N02999L =>S/N E826N02999L......................................
USER INTERFACE SERVICE-LEVEL FUNCTIONS =>S/N A474N02999L =>S/N
A479N02999L =>S/N D801N02999L =>S/N E826N02999L......................................
WIRE GUIDANCE...........................................................................................................
USER INTERFACE SUPERVISOR FUNCTIONS S/N D801N03000L=> S/N
A474N03000L=> S/N A497N030000L=> S/N E826N03000L=>...............................
USER INTERFACE SERVICE TECHNICIAN S/N A474N03000L=> S/N
A497N030000L=> S/N D801N03000L=> S/N E826N03000L=>...............................
INDUSTRIAL BATTERY.................................................................................................
LIFT CYLINDERS...........................................................................................................
MAST-DESCRIPTION.....................................................................................................
MAST-REPAIR................................................................................................................
METRIC AND INCH (SAE) FASTENERS.......................................................................
PERIODIC MAINTENANCE............................................................................................
DIAGRAMS.....................................................................................................................
CAPACITIES AND SPECIFICATIONS...........................................................................
CONTROLLER DIAGNOSTICS......................................................................................
SERVICE MANUAL CONTENTS
PART NO. 550032940 (10/14)
PART
YRM
NUMBER
NUMBER
524163979
0100 YRM 0760
524158039
0620 YRM 0294
550032942
0620 YRM 1461
550073166
0620 YRM 1621
550032941
0630 YRM 1460
550073167
0630 YRM 1609
550032943
1600 YRM 1462
550032944
1800 YRM 1463
524153907
1900 YRM 0097
550032945
1900 YRM 1464
550032946
1900 YRM 1465
520371765
2200 YRM 1229
520371764
2200 YRM 1230
550032947
2200 YRM 1466
550032948
2200 YRM 1467
550032949
2200 YRM 1468
550032950
2200 YRM 1469
550032951
2200 YRM 1470
550032952
2200 YRM 1471
550089217
2200 YRM 1650
550089220
2200 YRM 1651
524158040
2240 YRM 0001
524150794
4000 YRM 0135
524164052
4000 YRM 0763
524164053
4000 YRM 0764
524150797
8000 YRM 0231
550032953
8000 YRM 1472
550032954
8000 YRM 1473
550032955
8000 YRM 1474
550089223
9000 YRM 1648
REV
DATE
01/12
03/08
01/12
02/14
01/12
06/14
01/12
01/12
05/12
08/14
05/12
01/12
01/12
02/14
08/14
01/12
12/13
12/13
05/13
12/13
12/13
09/14
03/11
01/12
01/12
10/13
02/14
11/12
10/13
10/14
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Table of Contents
Related Manuals for Yale SS030BF
Summary of Contents for Yale SS030BF
- Page 1 SS030BF (A474), FS030BF (A497), OS030EF (D801), OS030BF (E826) SERVICE MANUAL CONTENTS PART SECTION NUMBER NUMBER DATE FRAME..........................524163979 0100 YRM 0760 01/12 DC MOTOR MAINTENANCE..................524158039 0620 YRM 0294 03/08 AC MOTOR REPAIR...................... 550032942 0620 YRM 1461 01/12 A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N D801N02161L=>...
- Page 2 Maintenance FRAME ORDER SELECTOR SS030BF [A474]; FS030BF [A497]; OS030EC [C801]; OS030EF [D801]; OS/SS030BE [D826]; OS030BF [E826] PART NO. 524163979 100 YRM 760...
- Page 3 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
- Page 4 Caster and Caster Wheels ..........................Description..............................Caster, Replace ............................Caster Wheels, Replace ..........................Painting Instructions ............................Label Replacement.............................. This section is for the following models: SS030BF [A474]; FS030BF [A497]; OS030EC [C801]; OS030EF [D801]; OS/SS030BE [D826]; OS030BF [E826] ©2012 Yale Materials Handling Corp.
- Page 6 100 YRM 760 Description General This manual has the description for the parts of the panels. The outer channel of the upright is part of the frame. Parts include the frame weldment, doors, bat- lift truck frame. The base arms are part of the weldment tery rollers, covers, casters, caster wheels and battery for the outer channel of the upright.
- Page 7 4. CAPSCREW CASTER AND CASTER WHEELS Figure 2. Caster (SS030BE and SS030BF) Description The caster is one support for the front of the lift truck and is under the hydraulic compartment. See Figure 2.
- Page 8 100 YRM 760 Frame Repair Caster, Replace 1. Put the rear of the lift truck on blocks. See How to Put Lift Truck on Blocks in the section Periodic 1. Put the rear of the lift truck on blocks. See How Maintenance 8000 YRM 924 or Periodic Mainte- to Put Lift Truck on Blocks in the section Periodic nance 8000 YRM 1472.
- Page 9 3. Protect all surfaces that will not be painted. Do not paint the pads, plastic covers, knobs, ca- 4. Paint the surfaces. Use the correct Yale paint. Fol- bles, decals, information plates, or controls. low the directions on the container. Contact your 1.
- Page 10 100 YRM 760 Label Replacement 1. YALE NAMEPLATE 12. COVER 2. YALE LABEL 13. RIVET 3. YALE LABEL 14. MAST WARNING LABEL 4. ACCENT STRIPE LABEL 15. CAPACITY NAMEPLATE 5. MANUAL LOWERING LABEL 16. COVER 6. MANUAL LOWERING LABEL 17. RIVET 7.
- Page 11 Label Replacement 100 YRM 760 Figure 5. Decal and Plate Location (FS030BF, OS030BF, OS030EF, and SS030BF)
- Page 12 100 YRM 760 Label Replacement Legend for Figure 5 1. NAMEPLATE 16. MANUAL LOWERING VALVE LOCATION LABEL 2. YALE DECAL 17. INSTRUMENT PANEL LABEL 3. YALE DECAL 18. ACCENT STRIPE LABEL 4. IMPACT RATING PLATE 19. COLD STORAGE LABEL 5. KEY SWITCH LABEL 20.
- Page 13 NOTES ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________...
- Page 14 Maintenance BRAKE SYSTEM SS030BF [A474]; FS030BF [A497]; OS030EF [D801]; OS030BF [E826] PART NO. 550032944 1800 YRM 1463...
- Page 15 • Use the correct tools for the job. • Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
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