Sam4s ER-180 Series Service Manual
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Sam4s ER-180 Series Service Manual

Electronic cash register
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SERVICE
ELECTRONIC CASH REGISTER
ELECTRONIC CASH REGISTER
ER-180 SERIES
Manual
1.
Precaution Statements
2.
Product Specifications
3.
Installation and Operation
4.
Assembly and Disassembly
5.
Exploded View and Parts List
6.
PCB Layout and Parts List
7.
Block Diagram
8.
Wiring Diagram
9.
Schematic Diagrams
C O N T E N T S

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  • Page 1 ELECTRONIC CASH REGISTER ER-180 SERIES SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Assembly and Disassembly Exploded View and Parts List PCB Layout and Parts List Block Diagram...
  • Page 2 About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-180 Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component.
  • Page 3 This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-180 SERIES Service Manual First edition. March 2010. V1.0 Printed in KOREA...
  • Page 4 Overview of this ECR This ECR is a microcontroller-based system, using an 8 bits microcontroller. This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center.
  • Page 5 Remplacer uniquement avec une batterie du même recommended by the manufacturer. type ou d’un type équivalent recommandé par le Dispose used batteries according to the constructeur. manufacturer’s instructions. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. SAM4S ER-180 SERIES...
  • Page 6 4. Do not use freon-propelled chemicals. These can carpeted floor can generate enough static generate electrical charges that damage ESDs. electricity to damage an ESD. 5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. SAM4S ER-180 SERIES...
  • Page 7 • 420(L) X 325(W) X 202(H) With B-Drawer & Bplus Drawer Dimensions(mm) • 450(L) X 400(W) X 218(H) With G-Drawer (Option) • 3.8Kg (SET only) With B-Drawer & Bplus Drawer Weight • 8.1Kg (SET only) With G-Drawer (Option) Table2-1 General Specifications SAM4S ER-180 SERIES...
  • Page 8 • Jumper Wire Connection Printer Side • 0 Guaranteed Operating Temperature ~ 50 ℃ ℃ • 70,000 columns Reliability (MCBF) • 86mm (W) x 50mm(D) x 19mm (H) Overall Dimension • Approx. 90g Weight Table2-2 Printer Specification SAM4S ER-180 SERIES...
  • Page 9 2-2 Appearance A. Appearance Dimensions (mm) Figure2-1 Dimensions B. ECR Features ① Cover Printer ② Key Board ③ Cash Drawer ④ Cover Display ⑤ Power Jack ⑥ Mode Switch ⑦ Front Display ⑧ Rear Display(Option) Figure2-2 Location Feature SAM4S ER-180 SERIES...
  • Page 10 2. Product Specifications Memo SAM4S ER-180 SERIES...
  • Page 11 5. Turn the Spool Winding in 2~3 turns. (Fig 3-1 (I)) 6. Place the Spool Winding on the Paper Supply. If it loosen, turn to tighten it. (Fig 3-1 (J)) 7. Replace the printer cover.(Fig 3-1 (K)) FEED Figure 3-1. Paper Installation and Take-Up Spool Installation SAM4S ER-180 SERIES...
  • Page 12 Warning: Only use Cigar-Jack Power. Do not connect AC Power Cord. Description 　 1. Use the Cigar Jack cable. (CIGAR JACK CABLE) 1. Insert the CIGAR JACK CABLE like below figure. 2. Connect the 3 Pin connector of the CIGAR JACK CABLE for a Vehicle Battery. SAM4S ER-180 SERIES...
  • Page 13 3. Installation and Operation 3-1-3. Program Download Description 　 DOWNLOAD CABLE for Program Update. (Special Cable for ER-180/180T) ( DOWNLOAD CABLE ) Disassemble the cover printer Disassemble the screw. SAM4S ER-180 SERIES...
  • Page 14 3. Installation and Operation 3-1-3. Program Download Description 　 Disassemble the drawer. Disconnect the drawer harness and compulsory harness. Disassemble the drawer. SAM4S ER-180 SERIES...
  • Page 15 3. Installation and Operation 3-1-3. Program Download Description 　 See the SHUNT SELECTION on the main board. Move the black download dip switch cap to left position(download mode). Insert the download cable. Insert the DC power cord. SAM4S ER-180 SERIES...
  • Page 16 3. Installation and Operation 3-1-3. Program Download Description Install and Run the Flash Development Took Kit program. During installation, choose all setting options as default value. Run the Flash Development Tool Kit in the Renesas program folder. SAM4S ER-180 SERIES...
  • Page 17 3-1-3. Program Download Description Click the Options menu and check the “ AutoDisconnect” and then click the “ New Settings menu” Type “ R5F21248” in the Filter Edit box and select R8C R5F21248 and press “ Next” button. SAM4S ER-180 SERIES...
  • Page 18 3. Installation and Operation 3-1-3. Program Download Description Select connected port of your PC and press “ Next button” . Select communication speed. Uncheck “ Use default” and set “ 115200” “ Recommended speeds” and press “ Next button” . SAM4S ER-180 SERIES...
  • Page 19 Select the downloaded file. Check the Download File and “ User/Data Area” . Press arrow button and open “ ER-180 MOT” file. After selecting downloaded file then press “ Program Flash” . If you see “ ID Check” dialog, then press OK. SAM4S ER-180 SERIES...
  • Page 20 3. Installation and Operation Description See the progress bar is going as below picture. If downloading is successful, green color “ Image successfully written to device” will displayed as below. 3-10 SAM4S ER-180 SERIES...
  • Page 21 Move the black dip switch cap to the right position(default position) Reassemble drawer and assemble the screw as original status. Plug the DC power cord. Do the RAM ALL CLEAR and program other settings again (date and time..) SAM4S ER-180 SERIES 3-11...
  • Page 22 The position of the Mode determines the action of the ECR. The modes are as shown in Table 3-3 Mode Function Operation stop Sales Operation X-level report generation Z-level report generation Program mode Use for H/W tests Table3-1 Mode Function 3-12 SAM4S ER-180 SERIES...
  • Page 23 2. Connect the AC Power Plug into a power outlet while pressing the “00” keys. 3. After clearing all RAM memory, the register prints the following line: ..Figure3-3. All Clear Key Sequence & Print Sheet SAM4S ER-180 SERIES 3-13...
  • Page 24 As you press each key. The Display shows the key’s location code. 3-2-4-(d) Test Mode Key 1. Turn the Mode Key to “S” position. 2. Press Press ‘1’, ‘3’ and ‘SUB TOTAL’ key on key board. 3. Turn the Mode key and check the display. 3-14 SAM4S ER-180 SERIES...
  • Page 25 11. Separate the COVER DISPLAY (’)from the CASE UPPER(⑫). (Page 5-1) 12. Remove two screws (⑩) on the CASE UPPER (⑫) and Separate the MODE SWITCH(⑬), from the CASE UPPER(⑫). (Page 5-1) B. Reassembly Procedure - Reassembly procedure is in reverse order. SAM4S ER-180 SERIES...
  • Page 26 4. Assembly and Disassembly Memo SAM4S ER-180 SERIES...
  • Page 27 5 Exploded View and Parts List [Exploded View] D.ASS’Y PRINTER A.ASS’Y MAIN C. KEYBOARD B.DRAWER Option Figure 5-1. Total Disassembly SAM4S ER-180 SERIES...
  • Page 28 HAR-DISPLAY FFC:ER180,16P,130mm JK72-20382A PMO-HOLDER PRINTER(W) JK92-01645A PBA MAIN-BOARD 6002-000175 SCREW-TAPPING:PWH,M3,L8 KEYBOARD + KBD HOUSING JK72-20389A PMO-KBD HOUSING JK72-20016A PMO-GUIDE WINDING 6002-000174 SCREW-TAPPING:PWH,M3,L10 C/UPPER + CIGAR PCB OPTION JK39-40805A HARNESS-CIGAR JACK OPTION JK92-01649A PBA-CIGARJACK:ER-180,OPTION OPTION JK72-20376C PMO-CASE UPPER OPTION SAM4S ER-180 SERIES...
  • Page 29 5. Exploded View and Parts List B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK Figure 5-2. B-TYPE DRAWER (BOTTOM : MOLD LOCK) SAM4S ER-180 SERIES...
  • Page 30 B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : MOLD LOCK ) Code No. Description / Specification Q`ty Serviceable Remark 0201-002010 GREASE-N2 Minimum Serviceable Packing Weight : 40g SAM4S ER-180 SERIES...
  • Page 31 ASS’Y BOTTOM Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark JK70-50115A SCREW-TAPPING SPECIAL 6107-001041 SPRING-LOCK LEVER JK72-20387A PMO-LATCH 1 JK72-20388A PMO-LATCH 2 JK33-10501A SOLENOID-DC JK72-40375C PMO-COVER BOTTOM JK61-40201A FOOT 6002-000175 SCREW-TAPPING 6021-000225 NUT-HEXAGON 6031-000243 WASHER-PLAIN JK75-10386A MEC-ROLLER JK70-30024A SPRING-PUSH SAM4S ER-180 SERIES...
  • Page 32 5. Exploded View and Parts List B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK Figure 5-2. B-TYPE DRAWER ( BOTTOM : STEEL LOCK ) SAM4S ER-180 SERIES...
  • Page 33 Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : STEEL LOCK ) Code No. Description / Specification Q`ty Serviceable Remark 0201-002010 GREASE-N2 Minimum Serviceable Packing Weight : 40g 0201-002009 GREASE-N1 Minimum Serviceable Packing Weight : 40g SAM4S ER-180 SERIES...
  • Page 34 MEA-UNIT LOCK(7V,COM) 6001-000525 SCREW-MACHINE: M3,L14 6107-001041 SPRING-LOCK LEVER JK70-50079A SCREW-TAPTITE: M3,L5 JK97-01080B MEC-SUB LOCK JK27-10500C SOLENOID-DC: 7V JK72-40375C PMO-COVER BOTTOM JK61-40201A FOOT 6002-000175 SCREW-TAPPING 6021-000225 NUT-HEXAGON 6031-000243 WASHER-PLAIN JK75-10386A MEC-ROLLER JK70-30019A SPRING-PUSH JK70-50090A PLAIN-WASHER JK70-50092A SCREW-TAPTITE: M5,L10 SAM4S ER-180 SERIES...
  • Page 35 5. Exploded View and Parts List B. DRAWER (G-TYPE) Figure 5-4. G-TYPE DRAWER SAM4S ER-180 SERIES...
  • Page 36 5. Exploded View and Parts List B. DRAWER (G-TYPE) Figure 5-5. Lubrication Points of the G-TYPE Drawer Code No. Description / Specification Q`ty Serviceable Remark 0201-002010 GREASE-N2 Minimum Serviceable Packing Weight : 40g 0201-002009 GREASE-N1 Minimum Serviceable Packing Weight : 40g 5-10 SAM4S ER-180 SERIES...
  • Page 37 Design-Location Serviceable Remark JK97-20093K MEA-UNIT LOCK(7V) JK97-20093L MEA-UNIT LOCK(7V,COM) JK27-10500C SOLENOID-DC: 7V 6001-000525 SCREW-MACHINE: M3,L14 JK70-50079A SCREW-TAPTITE: M3,L5 JK39-40301R CBF HARNESS MICRO S/W 6107-001041 SPRING-LOCK LEVER JK97-01080B MEC-SUB LOCK JK70-30019A SPRING-PUSH JK70-50090A PLAIN-WASHER JK70-50092A SCREW-TAPTITE: M5,L10 SAM4S ER-180 SERIES 5-11...
  • Page 38 1SET OPTION JK75-20041A MEC-KEY LOCK: #2424 OPTION JK70-20120A IPR-DUMMY KEY OPTION JK70-20074A IPR-LEVER LOCK OPTION 6044-000124 RING-E: ID3 OPTION JK70-20116A IPR-LEVER PUSH OPTION JK70-40905A ICT-SHAFT LEVER PUSH OPTION JK70-30020A SPRING-LEVER PUSH OPTION 6044-000231 RING-E: ID5 OPTION 5-12 SAM4S ER-180 SERIES...
  • Page 39 5. Exploded View and Parts List C. ASS’Y KEYBOARD (LASER PRINTING TYPE) Figure 5-6 ASS’Y KEYBOARD (LASER PRINTING TYPE) SAM4S ER-180 SERIES 5-13...
  • Page 40 Design-Location JK59-30040A UNIT-KEYBOARD: ER-180(STD) JK81-20085A PMO-KEY TOP 1×1 JK81-20086A PMO-KEY TOP 1×2 JK81-20094A PMO-KEY TOP SET:0~9 JK81-20084A PMO-KEYBOARD FRAME JK81-20092A REX-CONTACT RUBBER JK81-20083A ASSY-FPC,230 JK81-20091A IPR-BOTTOM PLATE JK81-20076A SCREW TAPPING(BH):M2X5 JK81-20095A BALANCE-BAR JK72-20390A PMO-BLANK KEY TOP 5-14 SAM4S ER-180 SERIES...
  • Page 41 5. Exploded View and Parts List C. ASS’Y KEYBOARD (LABEL TYPE) Figure 5-7 ASS’Y KEYBOARD (LABEL TYPE) SAM4S ER-180 SERIES 5-15...
  • Page 42 JK81-20089A PMO-KEY TOP 1×1 JK81-20090A PMO-KEY TOP 1×2 JK81-20087A PMO-KEY CAP 1×1 JK81-20089A PMO-KEY CAP 1×2 JK81-20095A BALANCE-BAR JK81-20084A PMO-KEYBOARD FRAME JK81-20092A REX-CONTACT RUBBER JK81-20083A ASSY-FPC,230 JK81-20091A IPR-BOTTOM PLATE JK81-20076A SCREW TAPPING(BH):M2X5 JK72-20390A PMO-BLANK KEY TOP 5-16 SAM4S ER-180 SERIES...
  • Page 43 5. Exploded View and Parts List D. ASS’Y PRINTER Figure 5-8 ASS’Y-PRINTER SAM4S ER-180 SERIES 5-17...
  • Page 44 AS-PRINT SHAFT (1017209) JK81-11032A AS-CARRIAGE F/GEAR (1065001) JK81-11033A AS-PLATEN ASSY (1024287) JK81-11034A AS-JUMPER WIRE (1018148) JK81-11036A AS-S/PAWL SPR HOLDER (1065326) JK81-11037A AS-CUP SCREW (1284804) Note: ( ) means the Printer Manufacture’s Parts List (EPSON’s Parts List) 5-18 SAM4S ER-180 SERIES...
  • Page 45 CRYSTAL-UNIT:32.768KHz,20ppm,28-AAY,12 3002-001027 BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS 3602-000001 FUSE-CLIP:-,-,30mohm 3708-000306 CONNECTOR-FFC:6P,1R,2.54mm,ST,BLACK 3708-000327 CONNECTOR-FFC:8P,1R,2.54mm,ST,BLACK 3708-001418 CONNECTOR-FFC:16P,1mm,ST,DIP,TOP,IVORY 3711-003968 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ST 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,ST 3710-000111 CONNECTOR-SHUNT:2P,1R,2.54mm,JMHHA01, CN13,CN15 3711-001475 CONN-HEADER:NOWALL,3P,1R,2.54mm,ST CN13,CN15 3711-003409 CONNECTOR-HEADER:BOX,3P,1R,2mm,ST 3711-003420 CONNECTOR-HEADER:BOX,5P,1R,2mm,ST CN14 3711-004100 WAFER;BOX-HEADER,1R,2P,2.5mm,ST,WHITE CN10,CN12 3711-004104 WAFER;BOX-HEADER,1R,3P,2.5mm,ST,WHITE CN11 0402-001189 DIODE-RECTIFIER:S1G-E3,M4,400V D8,D9,D10 SAM4S ER-180 SERIES...
  • Page 46 2008-000063 R-CHIP:100KOHM,5%,1/10W,1608 R18,R29,R39 2008-000074 R-CHIP:1MOHM,5%,1/10W,1608 R19,R20 2011-001099 R-NETWORK;1KOHM,5%,1/16W,L,CH RA3,RA4 2011-001100 R-NETWORK;4.7KOHM,5%,1/16W,L,CH RA1,RA2 2011-001101 R-NETWORK;10KOHM,5%,1/16W,L,CH RA5,RA6 2204-000003 C-CERAMIC,CHIP:15pF,5%,50V,1608 2204-000004 C-CERAMIC,CHIP:22pF,5%,50V,1608 C9,C10 2204-000023 C-CERAMIC,CHIP:10nF,10%,50V,X7R,1608 C4,C5,C6 C2,C3,C7,C8,C12, 2204-000028 C-CERAMIC,CHIP:100nF,+80-20%,25V,Y5V,1608 C14-C16,C19-C21 2204-000029 C-CERAMIC,CHIP:1uF,+80-20%,16V,Y5V,1608 C11,C17,C22,C24 2801-003394 CRYSTAL-SMD:20MHz,SX-1,16pF,50ppm 3711-004123 WAFER;BOX-HEADER,1R, 8P,1.25mm,SMD JK41-10780A PCB-MAIN:ER-180,FR-4,2L,T1.6 SAM4S ER-180 SERIES...
  • Page 47 6. PCB Layout and Parts List 6-2 FRONT DISPLAY PCB Part-No Description / Specification Q’TY Design Location Serviceable Remarks JK92-01648A PBA-DISPLAY:ER-180,FRONT ASSY 3708-001417 CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR, JK07-00018A DISPLAY-FND:ER180,FND*4,12PIN,Y/G U1,U2 2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM R1-R8 JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV JK41-10782A PCB-DISPLAY:ER-180,FRONT,FR-1,T1.6 SAM4S ER-180 SEIRES...
  • Page 48 6. PCB Layout and Parts List 6-3 DUAL DISPLAY PCB Part-No Description / Specification Q’TY Design Location Serviceable Remarks JK92-01647A PBA-DISPLAY:ER-180,DUAL ASSY 3708-001417 CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR, JK07-00018A DISPLAY-FND:ER180,FND*4,12PIN,Y/G U1-U4 JK39-40804A HARNESS-JUMP WIRE:ER180,80mm,8P,DISPLAY DISPLAY HAR. 2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM R1-R16 JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV J1-J10 JK41-10783A PCB-DISPLAY:ER-180,DUAL,FR-1,T1.6 SAM4S ER-180 SERIES...
  • Page 49 Design Location Serviceable Remarks JK92-01649A PBA-CIGARJACK:ER-180,OPTION ASSY 2401-000032 C-AL:100uF,50V,RADIAL,φ8*11.5L,RoHS 2401-000042 C-AL:100uF,16V,RADIAL,φ6.3*7L,RoHS 3603-000004 POLY-SW;RUEF160,30V,1.6A,DIP,RADIAL 3711-000823 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ANGLE 3711-004099 WAFER;BOX-HEADER,1R,3P,2.5mm,AN,WHITE, JK39-40805A HARNESS-CIGA JACK:ER180,3P,140mm 0404-001051 DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA, D1,D2 1203-001776 IC-REGULATOR:AP1501-K5L,TO263-5L,SMD,ADJ 2007-000297 R-CHIP:10KOHM,1%,1/8W,DA,TP,2012 2007-000671 R-CHIP:2KOHM,5%,1/8W,DA,TP,2012 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, C1,C2 JK27-60102A L-COIL:BDS-1055R,33uH,SMD,IND-330M-SM-12 JK41-10784A PCB-CIGAR JACK:ER-180,FR-4,2L,T1.6 SAM4S ER-180 SEIRES...
  • Page 50 6. PCB Layout and Parts List Memo SAM4S ER-180 SERIES...
  • Page 51 32.768KHZ GPIO PCF8563 VPRT INTERNAL SRAM(3KByte) MOT_DC INTERNAL FLASH(64KByte) BUZZER(2KHZ) TIMER 1 DRIVER VDRV (MOT_RP) MOT_RP (MOT_TSUB) DRAWER RXD1_MOT_TSUB (MOLEX) DRAWER#1 DRAWER GPIO DRIVER (MOT_TP) COMP SENS TXD1_MOT_TP GPIO COMP (MOLEX) MODE XOUT MAIN B'D (VCC) 20MHZ SAM4S ER-180 SEREIS...
  • Page 52 7. Block Diagram Memo SAM4S ER-180 SEREIS...
  • Page 53 Pin No Signal Name Pin No Signal Name KEYSCAN_1 KEYSCAN_3 KEYSCAN_5 KEYSCAN_2 KEYSCAN_4 KEYSCAN_6 CN6 (KEY RETURN) Pin No Signal Name Pin No Signal Name Pin No Signal Name RETURN_KEY1 RETURN_KEY4 RETURN_KEY7 RETURN_KEY2 RETURN_KEY5 RETURN_KEY8 RETURN_KEY3 RETURN_KEY6 SAM4S ER-180 SERIES...

  • Page 54: Table Of Contents

    Pin No Signal Name Pin No Signal Name BAT + BAT - CN11 (CIGAR-POWER) Pin No Signal Name Pin No Signal Name Pin No Signal Name VDRV CN12 (DC-JACK) Pin No Signal Name Pin No Signal Name VDRV SAM4S ER-180 SERIES...
  • Page 55 8. Wiring Diagram CN11 (PROGRAM DOWNLOAD) Pin No Signal Name Pin No Signal Name Pin No Signal Name TXD1 RXD1 MODE SAM4S ER-180 SERIES...

  • Page 56: Vfd_Grd#6_Out

    8. Wiring Diagram 8-2 FRONT DISPLAY PCB CN1 (DISPLAY) Pin No Signal Name Pin No Signal Name Pin No Signal Name VFD_SEG#1(A) VFD_SEG#2(B) VFD_SEG#4(D) VFD_GRD#3 VFD_GRD#5 VFD_GRD#4 VFD_SEG#7(G) VFD_SEG#6(F) VFD_SEG#8(DP) VFD_GRD#2 VFD_GRD#6 VFD_GRD#8 VFD_SEG#3(C) VFD_SEG#5(E) VFD_GRD#1 VFD_GRD#7 SAM4S ER-180 SERIES...
  • Page 57 8. Wiring Diagram 8-3 DUAL DISPLAY PCB CN1 (DISPLAY) Pin No Signal Name Pin No Signal Name Pin No Signal Name VFD_SEG#1(A) VFD_SEG#2(B) VFD_SEG#4(D) VFD_GRD#3 VFD_GRD#5 VFD_GRD#4 VFD_SEG#7(G) VFD_SEG#6(F) VFD_SEG#8(DP) VFD_GRD#2 VFD_GRD#6 VFD_GRD#8 VFD_SEG#3(C) VFD_SEG#5(E) VFD_GRD#1 VFD_GRD#7 SAM4S ER-180 SERIES...
  • Page 58 8. Wiring Diagram 8-4 CIGAR-JACK PCB CN1 (CIGAR-JACK) Pin No Signal Name Pin No Signal Name Pin No Signal Name 12V(CIGAR) CN4 (CIGAR-JACK) Pin No Signal Name Pin No Signal Name Pin No Signal Name VDRV(7.5V) SAM4S ER-180 SERIES...
  • Page 59 2) DWR / RTC / P_FAIL / BAT / PGM Part Page 9-3 3) DISPLAY Part Page 9-4 2. FRONT DISPLAY PCB Schematics. 1) FRONT DISPLAY Part Page 9-5 3. DUAL DISPLAY PCB Schematics. 2) DUAL DISPLAY Part Page 9-6 SAM4S ER-180 SERIES...
  • Page 60 PRINTER I/F CONN. & CONTROL(Fly Wheel-M42V) [ MAIN CPU BLOCK ] VDRV VPRT VBAT VPRT SK14 VBAT CON-BOX;3P,2MM,ST VPRT 100nF 100nF 100nF 10uF CN2:A CN2:B NO POP R5F21248SNFP VPRT CN2:C LB1268 MOTOR P0.7/AN#0 P1.7/TRAIO/nINT#1 RETURN_KEY8 BUZZER P0.6/AN#1 P1.6/CLK#0 RETURN_KEY7 MOT_SOLE OUT1 MOT_SPOOL P0.5/AN#2...
  • Page 61 POWER FAIL BACKUP BAT VBAT VDD50V VBAT VDRV BAT43WS VDD50V VDD50V VDD50V 100nF VDD50V 100nF BAT43WS 100K VDD50V ADC_LOWBAT 32.768KHZ U5:A VBAT 393_VREF PCF8563TS LM393D INT0_PFAIL 4.7K 4.7K 393_VREF OSCI 100K 15pF OSCO CLKO I2C_SCLK 100nF 100nF I2C_SDA NO POP CN10:1 CON-BOX;2P,2.5MM,ST(YH) CN10:2...
  • Page 62 FND SEGMENT CONTROL DISPLAY INTERFACE CONN. DISPLAY BOARD VFD_SEG#6(F)_IN VFD_SEG#1(A)_IN ACTIVE: 'HIGH' ACTIVE: 'HIGH' 4.7K MMBT2222A 4.7K MMBT2222A VFD_SEG#3(C)_IN VFD_SEG#4(D)_IN VFD_SEG#6(F) VFD_SEG#1(A) VFD_SEG#3(C) VFD_SEG#4(D) VFD_SEG#7(G) VFD_SEG#8(DP) VFD_SEG#2(B) VFD_SEG#5(E) MMBT2222A MMBT2222A VFD_SEG#7(G)_IN VFD_SEG#8(DP)_IN 1DIG 8DIG MMBT2222A MMBT2222A VFD_SEG#2(B)_IN VFD_SEG#5(E)_IN MMBT2222A MMBT2222A 1 1 1 1 16 16 16 16 FND DIGIT CONTROL...
  • Page 63 COMMON-ANODE TYPE 1 1 1 1 16 16 16 16 A B C D FRONT DISPLAY (7 SEGMENT) 1 1 1 1 16 16 16 16 CN1:A VFD_SEG#1(A) CN1:C VFD_SEG#7(G) CN1:B VFD_GRD#3 CN1:D VFD_GRD#2 CN1:E VFD_SEG#3(C) CN1:F VFD_GRD#1 CN1:H VFD_GRD#5 CN1:G VFD_SEG#2(B) CN1:J...
  • Page 64 COMMON-ANODE TYPE REAR DISPLAY (7 SEGMENT) COMMON-ANODE TYPE 1 1 1 1 16 16 16 16 FRONT DISPLAY (7 SEGMENT) VFD_SEG#1(A) CN1:A R_VFD_SEG#1(A) VFD_SEG#7(G) CN1:C CN1:B VFD_GRD#3 R_VFD_SEG#7(G) CN1:D VFD_GRD#2 VFD_SEG#3(C) CN1:E CN1:F VFD_GRD#1 R_VFD_SEG#3(C) CN1:H VFD_GRD#5 VFD_SEG#2(B) CN1:G 1 1 1 1 16 16 16 16 CN1:J VFD_GRD#6...
  • Page 65 SERIAL INTERFACE VDD50V VDD50V VSERIAL VDD50V Default "ON" MAX3232 CON-RJ45;8P,2MM,1R,AN VDD50V CON-BOX;6P,1.25MM,AN,12505WR VSERIAL CN2:A COM#1_CTS_IN CN2:B CN5:A COM#1_TXD_OUT CN2:C CN5:B COM#1_RXD COM#1_RXD_IN CN2:D CN5:C COM#1_TXD CN2:E CN5:D COM#1_RTS CN2:F T1IN T1OUT CN5:E COM#1_CTS COM#1_TXD COM#1_TXD_OUT CN2:G T2IN T2OUT CN5:F COM#1_RTS COM#1_RTS_OUT COM#1_RTS_OUT CN2:H...
  • Page 66 Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-180 SERIES...
  • Page 67 ⓒ Shin Heung Precision. March 2010 Printed in KOREA. V1.0 Code No. : JK68-70129A...

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