Related Manuals for Afag CS 25 Series
Summary of Contents for Afag CS 25 Series
- Page 1 Compact Slide CS 25 - Declaration Incorporation - Module Information - Montage Instructions Maintenance Instructions “Translation” of the original Montage Instructions © Copyright by Afag Automation AG...
- Page 2 These Montage Instructions apply to: Type Order No. Type Order No. CS 25/60 50224806 CS 25/120 50224807 CS 25/180 50224808 CS 25/240 50224809 Version of this documentation: CS 25-OI-vers. 2.5 gb. 18. 04. 16 Symbols: Assembly and initial start-up must be carried out by qualified Personnel only and according to these Montage Instructions.
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Page 3: Table Of Contents
2.1.4 Slide unit load factors ................... 10 2.1.5 Preferred combinations for CS 25 ..............11 3.0.0 Montage Instructions ..................12 3.1.0 The manufacturer: Afag Automation AG ........... 12 3.1.1 Symbols ....................... 12 3.1.2 General description ..................13 3.1.3 Description of the CS 25 module ..............14 3.1.4 Scope of supply ................... - Page 4 3.3.4 Changing the ZA catch ................. 32 3.3.5 Modification of the ZA for the reverse action direction ......... 32 4.0.0 Maintenance Instructions ................. 35 4.1.0 Maintenance and servicing of the CS 25 Compact Slide ......35 4.1.1 Servicing ...................... 36 4.1.2 Accessories for the CS 25 ................
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Page 5: Ec Declaration For Incorporation (Document Original)
EC directive: 2006/42 / EC. Norme: EN ISO 12100:2010 (German Version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil Place, Date: Huttwil, 18.04.2016 Siegfried Egli Niklaus Röthlisberger Managing Director Producte Manager HT... -
Page 6: Module Information
2.0.0 Module Information 2.1.0 Transport and storage (packing and unpacking) CAUTION The CS 25 module is packed in the original cardboard box; if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers. NOTE Consider please! With each module security is settled a technical newspaper. -
Page 7: Possibilities Of Fastening The Cs 25
2.1.1 Possibilities of fastening the CS 25 Installation of base body, through bolted with M8 screws Installation at the bottom of the base body with M8 screws (in each bore hole) CAUTION When the module is installed in a vertical position, the slide should always be moved, before the installation, into the lowermost position, since masses that move suddenly can cause injury. - Page 8 CS 25-OI-vers. 2.5 gb. 18. 04. 16...
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Page 9: Tightening Moments For Screws
Safety instructions Modifications on the CS 25 module that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability. -
Page 10: Slide Unit Load Factors
2.1.4 Slide unit load factors CS 25-OI-vers. 2.5 gb. 18. 04. 16... -
Page 11: Preferred Combinations For Cs 25
2.1.5 Preferred combinations for CS 25 CS 25-OI-vers. 2.5 gb. 18. 04. 16... -
Page 12: Montage Instructions
EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil 3.1.1 Symbols Assembly and initial start-up must be carried out by qualified personnel only and according to these instructions. -
Page 13: General Description
The CS 25 Compact Slide can be installed in the horizontal or vertical position. Modifications on the CS 25 Compact Slide that are not described in these Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag Automation AG rejects all liability. -
Page 14: Description Of The Cs 25 Module
3.1.3 Description of the CS 25 module 1 Base body 4 C-groove for electric proximity switch 2 Slide 5 Mounting possibility for inductive sensors 3 Stop sleeve and shock absorber 6 Pneumatic connections G1/8 The CS 25 Compact Slide consists of the base body (1) with pneumatic connections (6) and the cylinder which operates the slide (2). -
Page 15: Scope Of Supply
Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability. -
Page 16: Warranty
Wear parts (e.g. shock absorbers) are not covered by the warranty. * The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted. The warranty will be voided in event of the following: ... -
Page 17: Dimension Cs 25
3.1.8 Dimension CS 25 CS 25-OI-vers. 2.5 gb. 18. 04. 16... -
Page 18: Technical Data
3.1.9 Technical data CS 25-OI-vers. 2.5 gb. 18. 04. 16... -
Page 19: Pneumatic Connections
3.2.0 Pneumatic connections NOTE Minimal compressed air quality according to ISO 8573-1; 2010 (7-4-4) The two air connections (G1/8) are located at the rear of the base body of the CS 25. Operating pressure 6 bar +/-2 Connection diagram CS 25 Connection diagram CS 25 with ZA-intermediate position Compressed air connection... -
Page 20: Preparation For Start-Up
3.2.1 Preparation for start-up Prior to start-up first adjust the stop sleeves and then the sensors. Clamping screw Compressed air connection G1/8 (extending) Shock absorber Compressed air connection G1/8 (retracting) Stop sleeve Slide Shock absorber and Fitting strip sensor holder Lock nut Base body Setting the shock absorber and the stop screw... -
Page 21: Setting The Shock Absorbers And The Stop Screws
3.2.2 Setting the shock absorbers and the stop screws Maximum damping efficiency: The maximum damping efficiency is achieved when the shock absorbers are completely turned in (mechanical stop). Reduced damping efficiency: The damping efficiency is reduced when the shock absorbers are turned back. (only the shock absorber not turn back the adjusting stop)! This is recommended when the loads to be moved are low and/or at slow rotational speeds. -
Page 22: Inquiry Of The Sensors
3.2.3 Inquiry of the sensors Clamping proximity switches are used to query the CS 25 stop positions. Polling of the stop positions is monitored by an LED on the initiator. If the LED switch status does not change during inquiry of the stop positions the sensor is faulty and must be replaced. -
Page 23: Fitting The Proximity Switch In The Module Grooves
3.2.5 Fitting the proximity switch in the module grooves There are two C-grooves for the proximity switches on the right-hand side of the CS 25 module. These proximity switches are used to query the stop positions. Proximity switch Screw for fastening the clamping piece in the groove Screw for fastening the proximity Clamping piece... -
Page 24: Fitting The Initiator
3.2.6 Fitting the initiator Inductive initiators can also be mounted on the shock absorber side. (These initiators are not included in the scope of supply). Please see “Accessories” in the Technical Catalogue. A + B holder for the inductive initiator Fitting the inductive initiator (1) 1. -
Page 25: Check Of The Final Position In The Total Stroke Range
3.2.7 Check of the final position in the total stroke range The complete mounting kit, consisting of special M6 screws lock nut clamping sleeve must be used for this. It can be ordered under the order no. 50242140. The screw head is used as reference and the screw can be adjusted – depending on the desired combination - using the shock absorber. -
Page 26: Start-Up Of The Cs 25 Compact Slide
3.2.8 Start-up of the CS 25 Compact Slide Aerate the total system slowly. Pay attention to the permissible values (technical data) regarding: load capacity motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components. ... -
Page 27: Attaching The Za Intermediate Stop To The Cs 25
3.3.0 Attaching the ZA intermediate stop to the CS 25 CAUTION The CS 25 module must not be pressurised when the ZA intermediate stop is mounted. Limbs may be squeezed by moving components. You must decide when the ZA intermediate stop should be activated: during extension or retraction? The basic position at the ZA intermediate stop is designed for extending the CS 25 module. -
Page 28: Attaching The Za Intermediate Stop To The Cs 25 Module
3.3.1 Attaching the ZA intermediate stop to the CS 25 module 1. Remove the front (short) holder from the CS module (fig. A) 2. Mount the (long) holder from the ZA kit to the CS module using the same screws (fig. B) 3. -
Page 29: Fine Adjustment Of The Stop Screw With Shock Absorber
3.3.2 Fine adjustment of the stop screw with shock absorber The fine adjustment can be carried out on the ASSD stop screw/shock absorber. (Undo clamping screw or nut slightly), adjust and (tighten clamping screw or nut). For clamping sleeve Locking nut for SD ASSD CS 25-OI-vers. -
Page 30: Operating Sequence Of The Intermediate Position When Extending
3.3.3 Operating sequence of the intermediate position when extending Positions Pressure Description Slide rear Catch on Slide rear Catch off Slide moves to intermediate position Catch off Before starting from the intermediate position, both air Pulse chambers must absolutely be on P1 vented so that the empty air chambers are not moved to and the... - Page 31 Operating sequence of the intermediate position when returning Positions Pressure Description Slide rear Catch off Slide moves to the front Catch off Slide front Catch off Slide moves to intermediate position Catch off Before starting from the intermediate position, both air Pulse chambers must absolutely be on P2...
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Page 32: Changing The Za Catch
3.3.4 Changing the ZA catch The action direction of the ZA catch can be easily changed over; this should be done before the CS module is mounted. You must decide when the ZA intermediate stop should be activated: during extension or retraction? The basic position at the ZA intermediate stop is designed for retracting the CS module. - Page 33 NOTE Normally, the catch is not greased! The grease is missing on the pictures so that the individual parts are clearly visible! Ensure that the air connections at the cylinder are not positioned at the side of the catch! CS 25-OI-vers. 2.5 gb. 18. 04. 16...
- Page 34 Retrofitting a ZA to an existing module CAUTION The module or the station must not be pressurised when the ZA intermediate stop is fitted to an installed CS module! Depending on the available space you must decide whether the CS module should be dismounted to retrofit it with a ZA. Limbs may be squeezed by moving components.
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Page 35: Maintenance Instructions
4.0.0 Maintenance Instructions The shock absorbers and stop screws must undergo regular functionality checks, and be replaced if required. We recommend replacing the shock absorber after a maximum of 5 million load cycles. If shock absorbers are missing, defective or incorrectly set up, the functionality of the module will be compromised and may lead to its destruction! 4.1.0 Maintenance and servicing of the CS 25 Compact Slide CAUTION... -
Page 36: Servicing
Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Standard greasing Afag: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) CS 25-OI-vers. 2.5 gb. 18. 04. 16... -
Page 37: Accessories For The Cs 25
4.1.2 Accessories for the CS 25 CS 25-OI-vers. 2.5 gb. 18. 04. 16... - Page 38 M8x0.75 mm NOTE The accessories find in the catalog technical and on WEB. www.afag.com CS 25-OI-vers. 2.5 gb. 18. 04. 16...
- Page 39 ZA intermediate stop for the CS 25 Spare shock absorbers CS 25-OI-vers. 2.5 gb. 18. 04. 16...
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Page 40: Faults During Operation
4.1.3 Faults during operation Fault Possible cause Fault clearance The CS Compact Slide The stopper/shock Readjust stopper/shock hits hard in the stop absorber is not correctly absorber positions adjusted. The CS Compact Slide, Shock absorber defective Replace shock absorber hits hard again in the stop positions (see “Accessories”) The CS Compact Slide... -
Page 41: Disassembly And Repair
4.1.4 Disassembly and repair When the module is damaged it can be returned to Afag AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. -
Page 42: Disposal
5.0.0 Disposal NOTE CS modules which cannot be used any more must not be disposed off as a complete unit, but must be disassembled and recycled according to the type of material. Materials than cannot be recycled must be disposed off in accordance with the legal regulations. - Page 43 CS 25-OI-vers. 2.5 gb. 18. 04. 16...
- Page 44 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 87 02 Fax: +41 62 959 87 87 sales@afag.com www.afag.com CS 25-OI-vers. 2.5 gb. 18. 04. 16...
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