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Challenger Lifts, Inc.
Model's 24012*
*( E, W, EW, XL, LR, AR)
FOUR POST SURFACE
MOUNTED LIFT OPERATION, INSTALLATION &
MAINTENANCE MANUAL
IMPORTANT!!!
READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING THE LIFT
200 Cabel Street, P.O. Box3944
Louisville, Kentucky 40201-3944
Email - sales@challengerlifts.com
Web Site -www.challengerlifts.com
Office (502) 625-0700
Fax (502) 587-1933
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Summary of Contents for Challenger Lifts 24012 E
- Page 1 Challenger Lifts, Inc. Model’s 24012* *( E, W, EW, XL, LR, AR) FOUR POST SURFACE MOUNTED LIFT OPERATION, INSTALLATION & MAINTENANCE MANUAL IMPORTANT!!! READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING THE LIFT 200 Cabel Street, P.O. Box3944 Louisville, Kentucky 40201-3944 Email - sales@challengerlifts.com...
- Page 2 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Installation Procedure Determine the location for the lift installation. Fig. 1 gives the overall dimensions of the lift, including the drive on ramps. The area must be level and there must be free access to load and unload the vehicles.
- Page 3 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Plumb the post so that it is perpendicular. Use the level and check both side-to- side and front to rear. Use shims, 3/4" steel flat washers or 1/16 or 1/8 thick by 1"...
- Page 4 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance REQUIREMENT COULD RESULT PERSONAL INJURY PROPERTY DAMAGE. Install the bolt end of the cross rail chain into the hole at the top of the off side posts. Attach the 1" washer and nylon lock nut to the bolt. Hold the chain with a crescent wrench and tighten the nut to remove most of the slack from the chain.
- Page 5 Review the terms of the warranty with the owner. Complete the warranty registration card, and return the card and a copy of the questionnaire to Challenger Lifts Inc. Continued Installation for Alignment Rack (24012AR) After completing the general installation, activate the alignment rack slip plates by raising the slip plates and installing the ball bearings into the holes in the spacer plates.
- Page 6 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Attach the “L” pins to their locking blocks on the outside of the tracks using the cables and clamps provided. The alignment lift is supplied with leveling legs. To install these legs raise the lift to a comfortable working height, and attach the leveling leg assemblies at each outside corner of the lift using the ½-13 bolts and nuts provided.
- Page 7 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Drill the anchor bolt holes perpendicular to the work surface. To assure full holding power, do no ream the hole or allow the drill to wobble. Drill the hole at least as deep as the full length of the anchor, completely through the slab if possible.
- Page 8 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance The Owner/Employer shall display the operating instructions and “Lifting It Right” and “Safety Tips” Literature supplied with the lift in a conspicuous location in the lift area convenient to the operator. The Owner/Employer shall establish procedures to periodically maintain, inspect, and care for the lift in accordance with the manufacturer’s recommended procedures to ensure its continued safe operation.
- Page 9 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Release the safety latch by pulling down on the latch until the cam sets to hold this position. Lower the lift by depressing the lowering valve handle on the power unit. IMPORTANT DO NOT WORK OR WALK UNDER THE LIFT WHEN THE SAFETY LATCH IS IN THE RELEASE POSITION.
- Page 10 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Trouble Shooting Guide: Lift will not rise when button is pushed. Blown Fuse - Replace fuse Crushed hydraulic line - replace line Micro switch not operating - call factory for replacement Oil supply is low - fill reservoir with proper oil Lift overload - remove load.
- Page 11 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Figure 1 15'-6" 15'-6" 15'-6" 15'-6" 1'-10" 17'-2" 17'-2" 17'-2" 17'-2" 1'-10" RUNWAY (172") RUNWAY (172") RUNWAY (192") RUNWAY (192") RUNWAY (172") RUNWAY (172") RUNWAY (192") RUNWAY (192") 11'-4"...
- Page 12 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance 17'-2" 17'-2" 17'-2" 17'-2" 18'-6" 18'-6" 18'-6" 18'-6" 11'-4" 11'-4" 11'-4" 11'-4" 21'-8 3/8" 21'-8 3/8" 21'-8 3/8" 21'-8 3/8" 12'-0" 12'-0" 12'-0" 12'-0" 20'-11 5/16" 20'-11 5/16" 20'-11 5/16"...
- Page 13 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Figure 3 General Arrangement File: 24107 Rev. 01.09.01...
- Page 14 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance C C C C B B B B 3 3 3 3 2 2 2 2 4 4 4 4 1 1 1 1 D D D D A A A A Figure 4 Chalk Line Layout...
- Page 15 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Figure 5 Cylinder Beam/Main Side Post Assembly File: 24107 Rev. 01.09.01...
- Page 16 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Figure 6 Safety Rod Installation Main Side File: 24107 Rev. 01.09.01...
- Page 17 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance Cross Rail Chain Under Cross Rail Chain Under Cross Rail Chain Under Cross Rail Chain Under Roller on Off Side End Roller on Off Side End Roller on Off Side End Roller on Off Side End Anti-Sway Mounting Holes Anti-Sway Mounting Holes...
- Page 18 Models 24012 (E, W, EW, XL, LR, AR) Installation, Operation and Maintenance FOR SINGLE PHASE FOR SINGLE PHASE FOR SINGLE PHASE FOR SINGLE PHASE FOR THREE PHASE FOR THREE PHASE FOR THREE PHASE FOR THREE PHASE FACTORY WIRED FOR FACTORY WIRED FOR FACTORY WIRED FOR FACTORY WIRED FOR 208−240V...