Dorner SmartFlex 2200 Series Installation, Maintenance & Parts Manual
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Dorner SmartFlex 2200 Series Installation, Maintenance & Parts Manual

Conveyors with cast tails
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SmartFlex Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-829 Rev. A
2200 Series
with Cast Tails
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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  • Page 1 2200 Series SmartFlex Conveyors with Cast Tails Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    14 Tool-Less Fully Adjustable Guiding Fully Adjustable Guiding ........... 21 for Curve Modules............73 Install Drive Package ............. 23 16 Gull Wing Guiding for Straight Modules....74 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 3 CE Version..............87 Heavy Load 90° Industrial Gearmotors......87 Wear Strip............... 88 Ordering a Replacement Chain ........88 Belt Removal Tool ............88 Notes .................. 89 Return Policy..............90 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 4: Introduction

    DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: • Compare shipment with packing slip. Contact factory regarding discrepancies.

  • Page 5: Warnings − General Safety

    A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 6: Product Description

    Product Description Refer to Figure 1 for typical components. Infeed Module Curve Module Incline Module Decline Module Intermediate Module Drive Module Gearmotor Stands Figure 1 Figure 1 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 7: Specifications

    Profile A Side Motor Code Idler Tail Type Drive Module Location Module Length Shaft Position Conveyor Width Drive Tail Code Document Language Conveyor Length Conveyor Width Document Language 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 8: Conveyor Supports

    50 Hz 25 to 63 Hz Input Current 2.6 Amperes 2.1/1.2 Amperes 2.1 Amperes Gearmotor Ratios 5:1, 10:1, 20:1 Protection Rating IP55 Frame Size IEC 71 B5 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 9: Sew Gearmotor Specifications

    40:1, 50:1 25:1, 30:1 15:1, 20:1 Ratios Frame Size NEMA 56 C NEMA 56 C NEMA 145TC C NEMA 145TC C Motor Type Totally Enclosed Fan Cooled 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 10: Version (60 Hz Gearmotors)

    7 - 28 24 - 98 7.5 - 30 32Z010ES423EN 21.5 47 - 187 14 - 57 46 - 185 14 - 56 49 - 196 15 - 60 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 11: Version (60 Hz Gearmotors)

    12 - 46 40 - 161 12 - 49 32M010HH423EN 58 - 231 18 - 70 57 - 228 17 - 70 60 - 242 18 - 74 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 12: Installation

    Figure 4 Join both conveyor sections, and tighten two set screws (Figure 4, item 2) on both sides. Tighten all set screws 1/4 turn past contact with frame. 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 13: Knuckles

    Install curve assembly (Figure 9, item 1) clamp plates (Figure 9, item 2) into one conveyor section (Figure 9, item 3) by lining up clamp plate with slot in conveyor frame. Figure 9 Figure 9 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 14: Tails

    Install guard with (Figure 12, item 1) two screws (Figure 12, item 2). Figure 12 Figure 14 Guide wear strip into channel (Figure 14, item 2) on conveyor frame. Figure 12 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 15: Mounting Brackets

    Position the belt on the conveyor frame. Figure 16 NOTE Be certain that stud slot (Figure 16, item 3) is close to vertical when finished tightening nut. Tighten nuts (Figure 16, item 2). 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 16 (Figure 20, item 3) to guide belt around cogs (Figure 20, item 4) of shaft. Figure 20 Figure 21 Figure 22 Figure 22 Figure 20 Insert the belt rod: 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 17: Weighted Take-Up

    Raise weighted take up box assembly, with plate (Figure 25, item 1) on idler pulley assembly on outside of outer plate (Figure 25, item 2) weighted take up assembly. Figure 27 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 18: Top Running Drive

    Insert the belt rod. Use a punch and hammer or belt removal tool #203480 (Figure 29, item 2) to press pin just below flush with side of belt. Stop when pin detent is felt. Figure 32 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 19: Install Guiding

    Install stud (Figure 34, item 1) into side rail channel (Figure 34, item 4). The end clips should be no greater than 12" from end of the conveyor. Figure 36 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 20: Puck/Pallet Guiding

    Tighten nuts (Figure 38, item 1). NOTE Be certain that slot (Figure 38, item 2) is close to vertical when finished tightening nut. Figure 40 Figure 38 Figure 38 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 21: Fully Adjustable Guiding

    Figure 44 Loosen socket head screw (Figure 43, item 5) or handle (Figure 44, item 2) and adjust mounting bracket Figure 42 (Figure 43, item 3) as needed. 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 22 46, item 1) onto both of the inner guide rails (Figure 43, item 4) or handle (Figure 44, item 1). Adjust to 46, item 2). desired height. Tighten screw or handle. Figure 46 Figure 46 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 23: Install Drive Package

    51, item 3). Install four washers (Figure 49, item 1) and nuts Figure 51 (Figure 49, item 2) to secure motor to conveyor. Figure 49 Figure 51 Figure 49 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 24: Preventive Maintenance And Adjustment

    • Replace any worn or damaged parts. Lubrication No lubrication is required. Replace bearings if worn. Maintaining the Conveyor Belt Troubleshooting NOTE Visit www.dorner.com for complete list of troubleshooting solutions. Figure 52 Inspect conveyor belt for: • Surface cuts or wear A WARNING •...

  • Page 25: Replacing The Entire Belt

    Slide the old belt (Figure 54, item 2) off the conveyor frame. Replace the old belt with a new one. Refer to “Belt Installation” on page 15. Figure 55 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 26: Wear Strip Removal

    (Figure 57, item 2) of conveyor. Separate the top and bottom flange of the wear strip at the end of rail and press into place. Figure 57 Wrong Installation Figure 57 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 27: Attaching Wear Strip On Conveyor Frame

    Instead, place the joint before the bend. • Avoid joining wear strips on top of the conveyor frame joints. 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 28: Attaching Wear Strip At Wheel Bend

    Figure 66 Remove debris from conveyor frame. Relocate wear strip replacement tool to align the two larger guide holes with the holes drilled in the frame. Figure 64 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 29 Using a file, scrape off the top of the nylon set screw above the wear strip (Figure 68, item 1) to assure a smooth surface for the belt. Figure 68 Figure 68 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 30: Idler Pulley Assembly

    (Figure 72, item 2) from the conveyor frame (Figure 72, item 3). Figure 72 Figure 70 Figure 72 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 31 Remove the head plate (Figure 75, item 1) from the drive end. Figure 75 Figure 75 To remove upper and lower retaining guides (Figure 75, item 2), see “Retaining Guide Replacement” on page 32. 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 32: Retaining Guide Replacement

    Figure 80 Remove upper retaining guide (Figure 81, item 1) from drive plate (Figure 81, item 2). Figure 81 Figure 78 Figure 81 Install components reverse of removal. 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 33: Idler End And Gtu Drive Tail

    (Figure 86, item 2) to Figure 83 drive assembly (Figure 86, item 3). Install components reverse of removal. Figure 86 Figure 86 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 34 (Figure 90, item 3). 12. Remove four low head cap screws securing spindle assembly to side plate on the opposite side. 13. Replace spindle assembly. Figure 88 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 35: Curve Assembly

    (Figure 93, item 2) by disengaging locking teeth (Figure 93, item 3) on both sides. Figure 93 Figure 91 Install components reverse of removal. Figure 93 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 36 98, item 2), spacer (Figure 98, item 3), wave washer (Figure 98, item 4), and plate (Figure 98, item 5) from end of idler assembly (Figure 98, item 6). Figure 98 Figure 95 Figure 98 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 37 Figure 101 tightening components. 12. Install remaining components reverse of removal. Figure 100 Figure 100 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 38: Power Transfer

    (Figure 103, item 2) onto timing belt (Figure 103, item 3). Figure 103 Figure 105 Figure 103 Remove timing belt (Figure 103, item 3) from assembly. 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 39 Figure 107 power transfer. Figure 109 Figure 107 Figure 109 NOTE Note that head of pin (Figure 107, item 1) should be removed in direction shown. Remove belt. 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 40 Figure 113 sides of the conveyor and remove idler assembly. Figure 111 Figure 113 Figure 111 13. Replace idler assembly and install socket head screws to secure. 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 41: Installation

    (Figure 115, item 2) and press outward as shown. Figure 115 Figure 115 Secure drive shaft onto bearings with two set screws (Figure 116, item 1). Figure 114 Figure 116 Figure 116 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.
  • Page 42 (Figure 118, item 2). Bring ends of belt together and install pin (Figure Figure 118 120, item 1). Figure 120 Figure 118 Figure 120 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 43 Rotate drive shaft (Figure 123, item 1) to verify tightness of belt (Figure 123, item 2). Belt should turn freely. Loosen socket head screw (Figure 123, item 3) and adjust, if necessary. Figure 125 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 44: Roller Transfer

    Remove nuts (Figure 128, item 1), washers (Figure 128, item 2), and roller transfer (Figure 128, item 3) from support bracket (Figure 128, item 4). Figure 128 Figure 128 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 45: Notes

    Notes 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 46: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 47 Heavy Load Drive Tail Kit with Shaft in the 'D' Position and Auxiliary Shaft 205750-WWW-AA Drive Tail Kit with two Auxiliary Shafts WWW= Conveyor width reference: 065, 085, 105, 150 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 48: Weighted Take-Up

    Service Parts Weighted Take-Up 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 49 Low Head Cap Screw, M8-1.25 x 10 mm WWW= Conveyor width reference: 065, 85, 105, 150 LLL= Conveyor frame section in inches: 029, 035, 047, 059 Length Example: Length = 29" LLL = 029 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 50: Weighted Take-Up Drive Tail

    Service Parts Weighted Take-Up Drive Tail 4 Weighted Drive Tail Kit Optional Auxiliary Shaft Shown 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 51 Heavy Load Drive Tail Kit with Shaft in the 'D' Position and Auxiliary Shaft 205750-WWW-AA Drive Tail Kit with two Auxiliary Shafts WWW= Conveyor width reference: 065, 085, 105, 150 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 52: Idler Tail

    Service Parts Idler Tail 4 Idler Tail Kit Optional Auxiliary Shaft Shown 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 53 205749-WWW-NA Idler Tail Kit with Auxiliary Shaft in the 'D' Postion 205749-WWW-AA Idler Tail Kit with two Auxiliary Shafts WWW= Conveyor width reference: 065, 085, 105, 150 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 54: Top Running Drive

    Service Parts Top Running Drive 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...
  • Page 55 Wear Strip Support Left Hand for 065 width Conveyors 206267-LH Wear Strip Support Left Hand for 085 width Conveyors 205137-LH Wear Strip Support Left Hand for 105 & 150 width Conveyors 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 56: Frame Assembly

    Frame for 105 width Conveyors 834-FLCB-3-LLLLL Frame for 150 width Conveyors LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 57: Wear Strip Replacement Tool

    Wear Strip Replacement Tool Item Part Number Description 203475 Wear Strip Replacement Tool Kit 834-FASLS-M5 Nylon Set Screws, M5 x 6 mm 896-1008 Drill Bit, #18, 0.1695" 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 58: 65 Width Curve Frame Assembly

    Guard Assembly for Top Running Drive Only (Not Shown) LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 59: Width Curve Frame Assembly

    Guard Assembly for Top Running Drive Only (Not Shown) LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 60: Width Curve Frame Assembly

    Guard Assembly for Top Running Drive Only (Not Shown) LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 61: 65 Width Knuckle Frame Assembly

    15° Knuckle Kit 834-032 20° Knuckle Kit 834-033 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 62: Width Knuckle Frame Assembly

    15° Knuckle Kit 834-052 20° Knuckle Kit 834-053 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 63: Width Knuckle Frame Assembly

    10° Knuckle Kit 834-072 20° Knuckle Kit 834-073 30° Knuckle Kit LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 64: 04 3" High Sides For Straight Modules

    Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 65: 04 3" High Sides For Curve Modules

    204136-WWW-AAA 3" High Side for Wheel Bend Curves - Inside Edge 204335-WWW-AAA 3" High Side for 500R Plain Bend Curves - Inside Edge 204339-WWW-AAA 3" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 66: 04 3" High Sides For Incline/Decline Modules

    Stud, M8 x 20 mm 990812M Hex Nut, M8-1.25 204145 Spacer WWW = Conveyor width reference: 065, 085, 105, 150 AAA = Angle of curve: 045, 090, 135, 180 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 67: 05 1.50" High Sides For Straight Modules

    Socket Head Screw, M6-1.00 x 14 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 68: 05 1.50" High Sides For Curve Modules

    Curves - Inside Edge 204333-WWW-AAA 1.50" High Side for 500R Plain Bend Curves - Inside Edge 204337-WWW-AAA 1.50" High Side for 700R Plain Bend Curves - Inside Edge 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 69: 05 1.50" High Sides For Incline/Decline Modules

    Stud, M8 x 20 mm 990812M Hex Nut, M8-1.25 204145 Spacer WWW = Conveyor width reference: 065, 085, 105, 150 AAA = Angle of curve: 045, 090, 135, 180 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 70: 13 Fully Adjustable Guiding For Straight Modules

    Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 71: 13 Fully Adjustable Guiding For Curve Modules

    LLLLL = Part length in inches with two decimal places. 203494 Guide Support Length Example: Length = 95.25" LLLLL = 09525 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 72: 14 Tool-Less Fully Adjustable Guiding For Straight Modules

    Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 73: 14 Tool-Less Fully Adjustable Guiding For Curve Modules

    LLLLL = Part length in inches with two decimal places. 210848 Mounting Block Length Example: Length = 95.25" LLLLL = 09525 210849 203494 Guide Support 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 74: 16 Gull Wing Guiding For Straight Modules

    Socket Head Screw, M5-0.80 x 16 mm 990812M Hex Nut, M8-1.25 LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 75: 16 Gull Wing Guiding For Curve Modules

    Length Example: Length = 95.25" LLLLL = 09525 210849 203494 Guide Support 210913 Nut Bar 605279P Washer 614068P-LLLLL Guiding 636975P-LLLLL Guide Rail 920616M Socket Head Screw, M6-1.00 x 16 mm 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 76: 14 - Adjustable Guiding And #16 - Gull Wing Guiding For Incline/Decline Modules

    Flat Head Screw, M5-0.80 x 10 mm 614068P-LLLLL Guiding 636975P-LLLLL Guide Rail LLLLL = Part length in inches with two decimal places. Length Example: Length = 95.25" LLLLL = 09525 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 77: #17 & #18 - Puck / Pallet Guiding

    205129 Clip 960882M Hex Head Flange Screw, M8 x 12 mm 990812M Hex Nut, M8-1.25 460055 Guide Rail (per foot) 203825 Clip On Wear Strip (per foot) 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 78: Power Transfer

    Side Plate for 85 width Conveyors 203244 Side Plate for 105 & 150 width 990621M Insert Conveyors 807-2277 Washer 205726-WWW Wear Rod WWW= Conveyor width reference: 065, 085, 105, 150 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 79: Transfer Roller

    150 Width Conveyors (4x) 206195-WWW Bracket 206172 Side Plate 920606M Socket Head Screw, M6-1.00 x 6 mm 807-3118 Plug WWW= Conveyor width reference: 065, 085, 105, 150 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 80: Mounting Brackets

    Stud, M8 x 20 mm 834-008 Mounting Bracket 605279P Washer 920622M Socket Head Screw, M6-1.00 x 22 mm 990602M Hex Nut, M6-1.00 990812M Flanged Hex Nut, M8-1.25 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 81: Motor Mounting Assembly

    Description 203166 Motor Mounting Bracket 605279P Washer 920614M Socket Head Screw, M6-1.00 x 14 mm 920625M Socket Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 82: Connecting Assembly

    Service Parts Connecting Assembly Item Part Number Description 834-005 Connecting Bracket 970810M Set Screw, M8-1.25 x 10 mm 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 83: E-Drive And Ce Gearmotor Mounting Package

    Socket Head Screw, M6-1.00 x 20 mm 930625M Flat Head Screw, M6-1.00 x 25 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 84: Sew Gearmotor Mounting Package

    Part Number Description 807-3104 Shim 203043 Drive Plate 930612M Flat Head Screw, M6-1.00 x 12 mm 990602M Hex Nut, M6-1.00 931025M Flat Head Screw, M10-1.50 x 25 mm 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 85: Heavy Load Gearmotor Mounting Package

    203844 Shim 203846 Drive Plate 352314 Spacer 931640M Flat Head Screw, M16-2.0 x 40 mm 990602M Hex Nut, M6-1.00 930835M Flat Head Screw, M8-1.25 x 35 mm 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 86: 90° Sew Gearmotors

    Gear Reducer, 10:1, NEMA 56C 32M020ES Gear Reducer, 20:1, NEMA 56C 32M040ES Gear Reducer, 40:1, NEMA 56C 32M060ES Gear Reducer, 60:1, NEMA 56C 32M010EH Gear Reducer, 10:1, NEMA 140 TC 2200 Series SmartFlex Conveyors with Cast Tails Dorner Mfg. Corp. 851-829 Rev. A...

  • Page 87: Ce Version

    Motor, 2.0hp (1.5Kw), 230 Volts, 3 Phase 32MHH411EC10 Motor, 1.0hp (0.75Kw), 115 Volts, Integrated Controller 32MHH411EC15 Motor, 0.5hp (0.37Kw), 115 Volts, Integrated Controller 820−329 Bushing Shaft Adapter, 56C to 140TC 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 88: Wear Strip

    Determine the length of the chain required for the conveyor and round up to the next foot length. Order the proper number of chain repair kits (1' long each) for your conveyor. Dorner will ship chain kits that are of reasonable length fully assembled. Item...

  • Page 89: Notes

    Notes 2200 Series SmartFlex Conveyors with Cast Tails 851-829 Rev. A Dorner Mfg. Corp.

  • Page 90: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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