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Related Manuals for CD Automation CD3000S-2PH
Summary of Contents for CD Automation CD3000S-2PH
- Page 1 USER’S MANUAL CD3000 -2PH Rev. 12/2004 THYRISTOR UNIT 125A 700A From CD Automation S.r.l. Via Picasso 34/36 - 20025 – Legnano (MI) – Italy Tel +39 0331 577479 – Fax +39 0331 579479 E-Mail: info@cdautomation.com - WEB: www.cdautomation.com...
- Page 3 User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl CD3000S-2PH Thyristor Unit from 125A to 700A Index: Glossary Terminology Input signal Power feed back What is a thyristor unit Technical specifications General Features: Input features Output features Derating curve...
- Page 4 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual Maintenance Trouble Shooting Repairing procedure Fans Servicing Warranty conditions CD Automation's distributors www.cdautomation.com...
- Page 5 User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl CAUTION Thyristor units are used in power industrial equipment. When the thyristor unit is working, there are on the unit the following voltages - Maximum main supply voltage on power terminals up to 600V.
- Page 6 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual Protection(protection) CD3000 thyristor family has a polymeric plastic cover in compliance to International specification IP20. To understand if IP20 protection is sufficient should be evaluated the installation place where the units are installed.
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Page 7: Input Signal
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 1. Glossary 1.1 Terminology voltage power supply. the full circulating current in thyristor unit. total load power. 1.2 Input signal SSR: This input type is a square waveform generated by a temperature controller. -
Page 8: Input Features
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 2. Technical specifications 2.1 General Features: Operating temperature 0÷45°C for higher temperature see derating curve Voltage power supply 24V minimum, 480V max and 600V on request Input signal Zero Crossing (ZC) -
Page 9: Output Features
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 2.3 Output features Ripetitive peak Latching Max peak Leakage T value for Frequency Power Isolation Current Voltage range reverse voltage current one cycle current fusing range loss Voltage I=Inom (440V) (500V) (mAeff) (10msec.) (A) (mAeff) -
Page 10: Ordering Information
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 3. Ordering information Model CD3000S 2PH CD3000S-2PH Ex:CD3000S 2PH/ 150A/ 400V/ 480V/ 230V/ SSR/ 1 Nominal CURRENT of CD3000S 125A 275A 500A 150A 400A 600A 200A 450A 700A 2 Operating Load Voltage (incoming voltage supply) Specify the value of the line supply. -
Page 11: Installation
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 4. Installation and wiring information 4.1 Identification of the unit Before to install the CD3000S unit examine for damages or deficiencies. If any is found, notify the carrier immediately. Check that the product features shown on CD3000S identification label corresponds to that ordered. - Page 12 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 4.3 Dimensions CD3000S 2PH CD3000S 2PH CD3000S 2PH 125-150A (S9) 200A (S10) 275A-700A (S14) Size W(mm) H(mm) D(mm) 125A (S9) 150A (S9) 200A (S10) 275A (S14) 400A (S14) 450A (S14)
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Page 13: Fixing Holes
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 4.4 Fixing Holes Size A(mm) B(mm) C(mm) 125A (S9) 150A (S9) 200A (S10) 275A (S14) 400A (S14) 450A (S14) 500A (S14) 600A (S14) 700A (S14) www.cdautomation.com... -
Page 14: Wiring Instructions
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 5. Wiring Instructions 5.1 Removing the cover To open the unit apply as follow. For S9 and S10 sizes, you must open the cover to configure the unit and to view the fuses... - Page 15 User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 5.1.1 Auxiliary Terminals Before connect or disconnect, make sure that the power, control cables and wires are insulated from the voltage Terminal Description Auxiliary supply voltage 230-460Vac (600V opt.) N.C. not connected Auxiliary supply voltage 230-460Vac (600V opt.)
- Page 16 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 5.1.2 Power Terminals Before connect or disconnect, make sure that the power, control cables and wires are insulated from the voltage Terminal Description Line Input Phase 1 Load Output Phase 1 – controlled by the thyristor Line Input Phase 2 Load Output Phase 2 –...
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Page 17: Cabling Detail
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 5.2 Cabling detail Use 75°C copper (CU) conductor only, provided with the terminal type indicated below. Torque/couple Wire Current/courant Wire Range/cable Lb-in (N-m) Terminal/terminal 125A, 150A, Polymeric Terminal 310 (35.0) - Page 18 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual Power terminals: wire details: Current Supply Load L1, L2 and L3 T1, T2 and T3 Cable Screw Cable Screw 125A 150A 200A 225A 275A 2 x 70 2 x 1/0...
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Page 19: Wiring Connection
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 5.3 Wiring connection 5.3.1 CD3000S 2PH 125-700A 230/460V 1 230/460V 3 PE 4 FAN 5 FAN SUPPLY 230V Std FAN 6 RESET 7 RESET 8 INPUT + 9 INPUT SIGNAL... -
Page 20: Led Status Table
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 5.4 LED Status Table STATUS DESCRIPTION Auxiliary supply is not connect (green led) Auxiliary supply is connect OFF Condition (Load IS NOT Powered) (green led) ON Condition (Load IS Powered) - Page 21 User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 6. Start up Before to supply the thyristor unit: • verify that load current equal or less than nominal; For resistive load • verify that there is no short circuit on load;...
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Page 22: Auxiliary Supply
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 6.1 Auxiliary supply Warning: this procedure can be done just by specialized personnel. To change auxiliary supply voltage sold the correct link-jumper on main PCB. Auxiliary supply jumpers for S9 and S10 sizes... -
Page 23: Input Configuration
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 6.2 Input configuration Warning: this procedure can be done just by specialized personnel. Location of auxiliary supply jumpers for S9 and S10 sizes Location of auxiliary supply jumpers for S14 size... -
Page 24: Thyristor Firing Mode
C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 7. Thyristor firing mode 7.1 Zero Crossing(ZC) ZERO CROSSING ZC firing mode is used with Logic Output from VOLTAGE SUPPLY (V) temperature controllers and the Thyristor operate like a contactor. The Cycle time is... -
Page 25: Fuses And Fuseholder
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 8. Fuses and fuseholder 8.1 Fuses and Fuse Code CD3000S unit must be protected by fuses against short circuit selecting the proper I²t that must be lower than thyristor one. The same caution must be taken if Circuit Breaker is used. Remember that is very difficult to protect the thyristor if this choice is done. - Page 26 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 9. Maintenance 9.1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting. If you don’t succeed, contact us or your nearest distributor.
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Page 27: Repairing Procedure
User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl 9.2 Repairing procedure • Phone to us. • Explain to Service Engineer the problem because sometimes it can be solved with a phone call. • If this is not possible ship the unit to us or to your distributor. - Page 28 C.D. Automation Srl CD3000S-2PH from 125A to 700A User’s Manual 10. CD Automation's distributors For a more precise and rapid service, please contact the distributor nearest to you: ITALY CABE S.r.l. Vectra Misure S.r.l. Via Ferrara, 15/17 Via Gaidano, 109/17 40018 S.
- Page 29 User’s Manual CD3000S-2PH from 125A to 700A C.D. Automation Srl CasCade Automation Systems BV Paragon Alliance Ridderhaven, 16 30, Summerhill Drive - Felpham 2984 BT Ridderkerk PO22 6AS Bognor Regis - West Sussex The Netherlands England Tel: +31 180463870 Tel: +44 1243587170...