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Related Manuals for CD Automation REVO S 3Ph Series
Summary of Contents for CD Automation REVO S 3Ph Series
- Page 1 USER’S MANUAL Rev. 06/2022 from 300A to 800A New version 2019 M-RS3-300-800 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
- Page 2 Declaration of conformity Declaration of conformity-Dichiarazione di Conformità PRODUCT MANUFACTURER/ PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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Page 3: Declaration Of Conformity
Declaration of conformity Declaration of conformity-Dichiarazione di Conformità PRODUCT MANUFACTURER/ PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com... -
Page 4: Important Warnings For Safety
User’s manual REVO S 3PH from 300A to 800A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 5 User’s manual REVO S 3PH from 300A to 800A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
- Page 6 User’s manual REVO S 3PH from 300A to 800A AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique concernés. WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application.
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Page 7: Maintenance
Substituted parts remain of Producer property. CD Automation srl assumes no liability for any damage to persons or property deriving from tampering, from incorrect or improper use, or from any use not conforming to the characteristics of the controller and to the instructions in this User Manual. -
Page 8: Table Of Contents
User’s manual REVO S 3PH from 300A to 800A Summary Declaration of conformity ......3 Important warnings for safety . - Page 9 User’s manual REVO S 3PH from 300A to 800A Led status and alarms ....... 27 Heater Break alarm and SCR short circuit .
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Page 10: Basic Connections And Sizing
User’s manual REVO S 3PH from 300A to 800A Basic Connections and sizing Star wiring with resistive load (control on three phases) 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Star wiring with resistive load + Neutral (control on three phases) 1,73V V = Nominal voltage of the load... -
Page 11: Identification And Order Code
User’s manual REVO S 3PH from 300A to 800A Identification and Order Code 2.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification’s label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure. -
Page 12: Order Code
User’s manual REVO S 3PH from 300A to 800A 2.2 Order Code REVO S 3PH CURRENT CONTROL MODE description code description code 300A Open Loop 350A 400A FUSES & OPTION 450A description code 500A Fixed Fuses Std for all Units > 40A 800A Fixed Fuses Std + CT + HB MAX VOLTAGE... -
Page 13: Technical Specifications
User’s manual REVO S 3PH from 300A to 800A Technical Specifications 3.1 General features Cover and Socket material: PolymericV2 Utilization Category AC-51 AC-55b IP Code (300-500A): IP Code (800A): Method of Connecting Load in Delta, Load in Star Auxiliary voltage: Order code RS3_ _ _ -_1 = line voltage 100/120V voltage range 90:135V (8 VA Max) Order code RS3_ _ _ -_2 = line voltage 200/208/220/230/240V voltage range 180:265V (8 VA Max) Order code RS3_ _ _ -_3 = line voltage 277 voltage range 238:330V (8 VA Max) -
Page 14: Fan Specification
User’s manual REVO S 3PH from 300A to 800A 3.4 Fan Specification Supply Size Number of fans Number of fans IND. CONT. EQ. E231578 2RD5 350A, 450A Two Fans - (16W x 2) 32W Four Fans - (16W x 4) 64W 230Vac 300A, 400A, 500A Four Fans - (16W x 4) 64W... -
Page 15: Calculating Flow Capacity Of The Fan
User’s manual REVO S 3PH from 300A to 800A 3.7 Calculating flow capacity of the fan All the thyristor units when are in conduction produces power loss that is dissipated inside cubicle in terms of heating. Due to this fact the internal temperature of cubicle is higher than ambient temperature. To be cooled the thyristor need of fresh air cooling and to do it is normally used a fan mounted on the front door or on the roof of the cabinet. -
Page 16: Installation
User’s manual REVO S 3PH from 300A to 800A Installation AIR FLOW OUT (V) Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same in aspiration thing as ordered. -
Page 17: Dimensions And Weight
User’s manual REVO S 3PH from 300A to 800A 4.1 Dimensions and weight REVO S 3PH 300A÷500A (S14) REVO S 3PH 800A (S17) W 262mm - H 520mm - D 270mm W 411mm - H 560mm - D 270mm Weight 22kg Weight 51,6 kg 4.2 Fixing holes REVO-S 3PH 300A÷500A (S14) -
Page 18: Wiring Instructions
User’s manual REVO S 3PH from 300A to 800A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •... -
Page 19: Cable Dimensions (Suggested) Of Earth And Of The Command Terminals
User’s manual REVO S 3PH from 300A to 800A 5.3 Cable dimensions (suggested) of Earth and of the Command Terminals Earth Command Terminals Current Cable Screw Cable mm² mm² 300A (S14) 0,50 350A (S14) 0,50 400A (S14) 0,50 450A (S14) 0,50 500A (S14) 0,50... -
Page 20: Terminals Positions
User’s manual REVO S 3PH from 300A to 800A 5.4 Terminals Positions Open and flip the cover Size S14 Size S17... -
Page 21: Power Terminals
User’s manual REVO S 3PH from 300A to 800A 5.5 Power Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description Line Input Phase 1 Line Input Phase 2 Line Input Phase 3 Load Output Phase 1 Load Output Phase 2... - Page 22 User’s manual REVO S 3PH from 300A to 800A 5.5.1 Bar dimensions S14 (300-500A) 3PH from 300 to 400A 3PH from 450 to 500A Current 300A (S14) 71mm 60mm 45mm 57mm 30mm 350mm 174mm 350A (S14) 71mm 60mm 45mm 57mm 30mm 350mm 174mm...
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Page 23: Control Terminals
User’s manual REVO S 3PH from 300A to 800A 5.6 Control Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. Terminal Description NO - Normally Open contact alarm relay output (Thermal or SC/HB) C - Common contact alarm relay output NC - Normally Close contact alarm relay output (Thermal or SC/HB) Not Connected... -
Page 24: Schematic
User’s manual REVO S 3PH from 300A to 800A 5.7 Schematic Caution: this procedure must be performed only by qualified persons. Indicative connection diagrams. Refer to local regulations for proper system protection. Branch Circuit Protection Fuse 1A Max Fan Supply 230Vac Standard 115Vac Option 24Vdc Option... - Page 25 User’s manual REVO S 3PH from 300A to 800A 5.7.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input: 4÷30Vdc 5mA Max (ON >4Vdc / OFF <1Vdc) Frequency 3Hz Max - On time min.
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Page 26: Connection Diagram For 3 Phases
User’s manual REVO S 3PH from 300A to 800A 5.8 Connection Diagram for 3 phases Caution: this procedure must be performed only by qualified persons. Relay Thermal or SC/HB Analog Inp.1 0-10VDC /4-20mA ANALOG SET POINT Fan Power Supply See order code for the value AUX Voltage Supply See order code for the value +24V... -
Page 27: Led Status And Alarms
User’s manual REVO S 3PH from 300A to 800A Led status and alarms LED status STATUS DESCRIPTION Waiting for Enable Signal LED Flashing ( LED ON ( Enable Signal to terminal LED OFF ( Load is NOT powered LED ON ( Load is powered LED OFF ( Load OK... -
Page 28: Heater Break Alarm And Scr Short Circuit
User’s manual REVO S 3PH from 300A to 800A Heater Break alarm and SCR short circuit (HB Option only) Caution: to work properly the load must be powered at least about 160msec. The Heater Break circuit read the load current with an Internal current transformer (C.T.). Minimum current is 10% of the current transformer size. -
Page 29: Input Setting
User’s manual REVO S 3PH from 300A to 800A Input Setting The Input type is already configured in line with customer requirements that are defined in the order code. However, if you need to to make changes you must follow the following procedure. Remove auxiliary power supply Keep pressed... -
Page 30: Burst Firing Settings
User’s manual REVO S 3PH from 300A to 800A Burst Firing settings The Burst Firing cycles is already configured in line with customer requirements that are defined in the Order Code. However, if you wish to change the Burst Firing cycles (es. from 4 to 8) you must follow the following procedure. -
Page 31: Firing Type
User’s manual REVO S 3PH from 300A to 800A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements Zero Crossing for SSR input and Burst Firing for Analog Input. -
Page 32: Supply The Electronic Board
User’s manual REVO S 3PH from 300A to 800A Supply the electronic board The REVO S thyristor unit, to work, requires a voltage supply for the electronic boards. The Max consumption is 10VA. The voltage supply for the electronic boards is configured in line with customer requirements that are defined in the Order Code. -
Page 33: Internal Fuse
User’s manual REVO S 3PH from 300A to 800A Internal Fuse The thyristor unit have internal fuse extrarapid at low I²T for the thyristor protection of against the short-circuits. The Fuses must have I²T 20% less than thyristor’s I²T. The warranty of thyristor is null if no proper fuses are used. 200 kA Symmetrical A.I.C. - Page 34 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI) - Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...