Related Manuals for Blastrac BDC-99
Summary of Contents for Blastrac BDC-99
- Page 1 Original instructions in English. Any other language is a translation of the original instructions. OPERATING INSTRUCTIONS BDC-99 VERSION 1.9...
-
Page 2: Maintenance Log
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections Date / Hour counter Findings Repairs / Cleaning Test *competent person... -
Page 3: Table Of Contents
Table of contents Maintenance log 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Initial operation Checkpoints of electrical safety Checkpoints of machine safety Control box Transport 5. -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 The BDC-99 is a very powerful mobile dust extractor. This high performance machine is exclusively designed and built to be used in combination with Blastrac machines. It is equipped with 9 pieces of specially designed high quality M-class cartridge filters.
-
Page 6: Safety
Electrical cables must be rolled entirely off of the reels. c) Any damage to the electric cables and/or electrical components is not permitted. d) If the power supply cable or plug is damaged, it must be replaced immediately. Only use original Blastrac parts. -
Page 7: Personal Safety
The machine, specially the handle grips must be free of fats/oils and have to be dry. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Maintenance Safety
Dust collector safety a) The Blastrac dust collector can only be used for dry cleaning. b) It should only be used for removing noncombustible/non-explosive dust or substances. c) The machine may not be used for pathogenic or carcinogenic or asbestos substances without additional safety measures should be used. -
Page 9: Transport Safety
Make sure the dust hoses are disconnected and put away properly before transport. h) The net weight of the BDC-99 is 510 kg. Use a crane or lift when transporting the machine, use the lifting eye of the machine. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Initial Operation
4. Initial operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... - Page 12 Turn to unlock. 7. Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON.
-
Page 13: Transport
Transport Read chapter 3.7 “Transport safety” Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. Remove the dust from the dust collector before it is transported. The dust collector may only be lifted by using the suspension eyelet. -
Page 14: Operating
Before switch on Extension lead The extension lead on the machine may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON. -
Page 15: Interrupting Work
Interrupting work When temporarily interrupting the work (1/2 hour – 1 hour), turn off the fan motor only. Pulse cleaning of the filter system will continue and will increase the life-time of the filter cartridges. During a longer stand still of the dust collector, first switch off the fan unit. Let the pulse cleaning cycle run for +/- 5 minutes. -
Page 16: Silencer
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Our specialists will be happy to assist you with more advice. -
Page 17: When To Change The Filters
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ... -
Page 18: Changing The Filters
Changing the filters Read chapter 3 Safety before changing the filters. Operators should observe any safety regulations appropriate to the materials being handled. Observe the national regulations in force both during exchange and disposal of the old filters. Warning! Always wear Personal Protective Equipment, the dust can be hazardous to the health! ... -
Page 19: Pulse System
When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system. Check the wiring and the PLC-settings. It is advised to contact Blastrac Support in order to prevent operational problems. -
Page 20: Water Separator
Water separator The water separator filters dirt particles, oil and water from the air. It is recommended to replace the filter after every 200 operating hours. 1. Head 26. Valve 27. Floater 28. O-ring 29. Bowl 30. O-ring 31. Filter element 36. -
Page 21: The V-Belts
The V-belts The V-belt drive is designed for the installed driving power. To force a higher output through an excessive high tension of the V-belts will result in broken belts, damage to the bearings and causes loss of the total efficiency. Too low belt tension will cause slipping with the result of a very high temperature of the V-belt and a premature destruction of it. -
Page 22: Special Options
7. Special options Blastrac offers a few special options. On request we have got advanced solutions for working conditions where the use of special equipment might be desired or required by law. 7.1 HEPA filter The purpose of this option is to ensure clean air at the work space. This is achieved by using our high class HEPA filter. -
Page 23: Horizontal In-Line Preseparator
7.3 Horizontal in-line preseparator The horizontal in-line preseparator (E12278) can be used as an option for jobs with a lot of dust. The preseparator will separate +/-90% of the dust. This means that the dustcollector will last longer and stay more powerful. -
Page 24: Troubleshooting
Clean or replace the air filter of the compressor. Bad or no filter Pressure too low. See above. cleaning Pulse timer / PLC defective or Contact Blastrac. wrong settings. No suction Dirty filter cartridges. Clean or replace the filter power cartridges. - Page 25 The BDC-99’s from serial number 28781B & up have a softstarter to protect the electrical equipment. On this softstarter the information regarding the failure is shown to help resolve problems.
-
Page 26: Technical Data
866mm Height 1643mm Weight 510kg Design and specifications are subject to change without notice by Blastrac B.V. The electrical diagrams of the electrical system are placed inside of the control panel. Extension cables Cross section Cable length ≤ 16 A ≤... - Page 27 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 28 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...
Need help?
Do you have a question about the BDC-99 and is the answer not in the manual?
Questions and answers