Blastrac BDC-66 Operating Manual
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Blastrac BDC-66 Operating Manual

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OPERATING MANUAL BDC-66
VERSION 1.1
www.blastrac.com
1-800-256-3440

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  • Page 1 OPERATING MANUAL BDC-66 VERSION 1.1 www.blastrac.com 1-800-256-3440...

  • Page 2: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY in accordance with Appendix II sub A of Directive 2006/42/EC BLASTRAC B.V. Utrechthaven 12 NL - 3433 PN NIEUWEGEIN Tel: 0031 (0)30 601 88 66 Fax: 0031 (0)30 601 83 33 Info@Blastrac.nl The Netherlands We declare under our sole responsibility that the machine as described below conforms with the Health and Safety requirements of the European Directive for machine Safety.

  • Page 3: Table Of Contents

    Table of contents EC Declaration of Conformity 1. Introduction 2. Machine description 3. Safety Safety precautions - general Safety precautions - with regard to transport Safety regulations – with regard to maintenance 4. Before operation Checkpoints of power supply 5. Operation Starting / stopping the machine Work with the machine Interrupting work...

  • Page 4: Introduction

    Class H13 HEPA filter in accordance with EN1822 Application The BDC-66 is especially designed to be used in combination with Blastrac machines. And can also be used with every other type of machine. Contact Blastrac B.V. for the correct execution and combinations.
  • Page 5 Dust bin kit Longo pack kit Big bag kit Rubber impact plate Manometer, shows the pressure of the air tank. The pulse to clean the filters must be given at 5 – 5.5 bar. Drain valve. Open regular to remove water from the air tank.

  • Page 6: Safety

     The unit should not be used near flammable gasses or substances.  The BDC-66 must not be applied for carcinogenic or asbestos substances. Do not use the unit when it is damaged.  Do not use damaged extension cables.
  • Page 7 Safety regulations The following sticker is placed on the machine. Meanings of these symbols are: Ear protection is obliged  Safety glasses with lateral protection are obliged  CE-mark on this machine  Safety shoes obliged  Consult the manual before operating the machine ...

  • Page 8: Before Operation

    4. Before operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints of electrical safety Use only extension cables for extending the main cable that are sized and marked in accordance with ...

  • Page 9: Maintenance

    Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...

  • Page 10: Filter Replacement

    When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system. Check the wiring and the PLC-settings. Advised is to take contact with Blastrac Support in order to prevent operational problems. Compressor Replacement or cleaning of the air filter of the compressor (item 11 page 5) is depending on the environment in which the dust collector is operating.

  • Page 11: Special Option

    7. Special option For request we have got advanced option for work were is necessary to use special equipment. 7.1 Hepa filter Task of this option is keep more clean air at work by the use of high class hepa filter. Applied by us filters have high filtration efficiency starting from just 99,95%.

  • Page 12: Technical Data

    51 mbar Ø127mm / Ø150 mm Dust hose connection 150L Dust bin capacity Longo pack capacity 67,5L / 145L Dust bag 1731mm Length 757mm Width 1643mm Height 460kg Weight Design and specifications are subject to change without notice by Blastrac NA.
  • Page 13 SERVICE MANUAL BDC-66 VERSION 2.9 From serial number 17000 and up www.blastrac.com 1-800-256-3440...
  • Page 14 Index Maintenance log 1. Spare parts Contact...

  • Page 15: Maintenance Log

    Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date Findings Repairs / Cleaning Test *competent person...

  • Page 16: Spare Parts

    1. Spare parts Fig. 01...
  • Page 17 Fig. 01 Item Part number Description Qty. E09751 Filter house E09772 Back legs bottom bracket E09773 Back legs upper bracket E09754 Handle E07763 Divider E03466 Rubber distance E09755 Pulse tube E09756 Top cover E09778 Rubber impact plate E09757 Filters secure plate E09758 Filter bracket E10600...
  • Page 18 Fig. 02...
  • Page 19 Fig. 02 Item Part number Description Qty. E06933 Compressor 999-9107 Shock absorber A40-30 E09790 Water separator mounting plate E07756 Protection pulse valve E07554 Pulse valve system E14003 Mini ball valve 1/4" m/f bsp E06923 Adaptor knee 10mm x 1/4" mbsp, swivel DA--9290.1 Airpistol DA--9290.2...
  • Page 20 Fig. 03...
  • Page 21 Fig. 03 Item Part number Description Qty. E10326 Blow pipe E10327 Header tank 6” for 2 valves E10328 Body 1” integrated E10359 Diaphragm 1” complete 8-11 E10345 Valve complete for 6” header tank E08397 Connector + cable E10337 E10338 Rubber sleeve E10339 Hexagonal nut E10340...
  • Page 22 Fig. 04...
  • Page 23 Fig. 04 Item Part number Description Remarks Qty. E06989 Fan housing E06954 Fan impeller type 1 E06965 Fan hub E07059 Motor mounting bracket E07594 BU fan unit (set) E07067 Tension plate E00620 Fan pulley 50Hz E07278 Fan pulley 60Hz E07278 Motor pulley 50Hz E00620...
  • Page 24 Fig. 05...
  • Page 25 Fig. 05 Item Part number Description Qty. E09787 Bottom plate E06311 Dust bag 70ltr E09418 Dust bag 145ltr E09788 Big bag adapter E04623 Valve plate E04624 Rubber plate valve E09789 Valve handle 000213 Clamp knob M8 E04622 Valve axle BE0630 Linch pin E07655 Longo pack - bag bracket...
  • Page 26 E09792 Back cover E09794 Adapter E11000 Bracket E11001 Hole plug E11002 Plate 001112 Hose Ø150 0,17m E11003 Adhesive rubber seal 10x10 0,55m E00689 Adhesive rubber seal 20x5 2,4m 001109 Hose clamp 130-160mm Hepa filter system complete H14 1-11 E11177 BDC-66...
  • Page 27 Fig. 07 (Option) Diff. Vacuum gauge kit BDC66 & BDC99 Fig. 07 Item Part number Description Qty. 491837 Difference pressure measure E11039 Elbow male adaptor 2381-365 Filter vacuum gauge E00441 PVC hose 9x6mm clear E11051 Diff. Vacuum gauge kit BDC66 & BDC99...
  • Page 28 Blastrac bv Utrechthaven 12 3433 PN Nieuwegein Netherlands +31(0)30-6018866 +31(0)30-6018333 Project description BDC-66 UL Drawing number PJ13.1140.03 Blastrac number E09229 Power supply 480V/60Hz Input lead Input lead Control Voltage 24Vac Year of Manufacturing 2013 Remarks Preliminary Created on 4-11-2013 hvandenbrink...
  • Page 29 6-11-2013 Terminalstrip 7-11-2013 Part list 17-7-2014 Part list 16-7-2014 Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Table of contents Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 30 04-04-2014 Update Engineering Art4 17-07-2014 Update with new circuit breaker type Engineering Art4 HvdB Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Revision sheet Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014...
  • Page 31 - White/Blue DRAWING NUMBER PJ##.####.## - Revision number - Archive number - Year Date 4-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 UL Legend Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 32 Limit switch eindschakelaar Current transformer stroomtransformator Proximity switch naderingsschakelaar Date 4-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 UL Symbol library Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 33 M32 - Fan M50 - Power supply M16 for PE to Frame CABINET BOTTOM VIEW Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Panel Layout Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 ©...
  • Page 34 M6X17.5 6x 3,4 GOUJON DE FOND x4 / BACK STUD x4 M8X25 DESSUS / TOP Date 20-5-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL Panel dimensions Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014...
  • Page 35 4xAWG16 Black Rubber (EPR) 850 mm Ground Wire for connection to machine frame AWG6 Green/yellow Connect to inside cabinet wall Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Cable set Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name...
  • Page 36 10M1 11M1 Compressor 0.55kW/0.75HP 5,5kW/7,5HP 1,5A@460V 8,66A @ 480V C.C.W. Date 16-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Main Current Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 37 11T1 315VA 11F2 AWG18 AWG18 6A C AWG18 Date 16-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Main Current Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 38 4 10.8 sequence 6 10.5 6 10.8 13.4 13.6 13.3 Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Control Current 24Vac Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 39 I7 = 2 pulses for 2 valves system (when not connected 3 valves system) I8 = spare pulse setting 24VAC-B 13.9 Air Pulse system Spare Date 16-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Control Current Zelio PLC Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 ©...
  • Page 40 10M1 10.5 Compressor 0.55kW/0.75HP 1,5A@460V 11M1 10.8 10.8 10.8 10.8 Date 6-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 UL Terminalstrip Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 41 Spare 14.4 Air Pulse system 14.3 Spare 14U1 14.3 14.3 Date 7-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 UL Terminalstrip Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 42 Allen Bradley E08405 10QM1 Conn.aardkl. 35mm2 ge/gr. VUPE 5-35 CON.AARDKL Wieland E08111 Date 17-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Part list Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 43 Weidmuller E05170 10X2 Walther UL receptical CEE 4x60A 480V 569419 Walther E08441 Date 16-7-2014 Project name: Page description: Customer: Blastrac bv BDC-66 UL HvdB Part list Appr PJ13.1140.03 Page Drawing number: E09229 Modification Date Name Last print 17-7-2014 © ART4 Technical Systems, Soest NL...
  • Page 44 28-2-2011 hvandenbrink Edit date 20-12-2016 HvdB Number of pages Date 18-11-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Titelblad / voorblad Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 45 23-6-2014 Terminal diagram 10-6-2014 Part list 20-12-2016 Part list 20-12-2016 Date 20-12-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Table of contents Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 46 08-06-2011 Connector type changed 10X4 it was wrong type in partlist Engeneering Art4 HvdB 30-06-2011 Blastrac numbers changed due to double numbers Engeneering Art4 HvdB 09-08-2011 Time delay set at undervotage relay and delay on timer added for control power...
  • Page 47 - White/Blue DRAWING NUMBER PJ##.####.## - Revision number - Archive number - Year Date 27-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Legend Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 48 Limit switch eindschakelaar Current transformer stroomtransformator Proximity switch naderingsschakelaar Date 27-11-2013 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Symbol library Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 49 M50 - Power supply M16 for PE to Frame CABINET DATA ELDON MAS 0605021 (HxBxD) 600x500x210 Date 16-9-2014 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Panel Layout Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 ©...
  • Page 50 Ground Wire for connection to machine frame AWG 8 Green/yellow Connect to inside cabinet wall Speciale type Date 13-3-2014 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Cable set Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date...
  • Page 51 Voltage!!!! Fan (CCW) 7,5Hp 17,7A@ 230V 9,17A @ 480V Date 24-10-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Main Current Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016...
  • Page 52 13.6 Compressor 0,5/0,75 hp 1,1/ 2,5A 13.3 13.7 13.6 13.4 6 11.8 Date 20-12-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Main Current Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016...
  • Page 53 14.1 14.2 13.7 13.5 13.4 13.6 Date 11-10-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Control Current 24Vac Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 54 14X1 Spare 14X1 24VAC-B 13.9 Air Pulse system Date 10-6-2014 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Control Current Zelio PLC Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 55 11M1 11.4 13KM4 Compressor 0,5/0,75 hp 1,1/ 2,5A 11M1 11.4 Date 23-6-2014 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Terminal diagram Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 56 14.2 14U1 14.3 14.3 14.2 14.2 14.3 Date 10-6-2014 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA Terminal diagram Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 © ART4 Technical Systems, Soest NL...
  • Page 57 333-3449 / 333-3580 13KS1 Contactor 7.5kw 400VAC coil 24VAC 3NO LC1-D18-B7 Schneider Electric 333-3479 Date 20-12-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Part list Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016 ©...
  • Page 58 Weidmuller E05171 14X1 Endbracket V4 small 9708/2S35 EINDSTEUN V4 CON.ACC Wieland E07828 Date 20-12-2016 Project name: Page description: Customer: Blastrac bv BDC-66 DUAL VOLTAGE ULCSA HvdB Part list Appr PJ11.1068.22 Page Drawing number: E09226/230ULCSA Modification Date Name Last print 20-12-2016...
  • Page 59 13201 North Santa Fe Avenue  Oklahoma City, OK 73114  Ph: 800-256-3440  F: 405-478-8608 blastrac.com Product Warranty Standard Equipment Products: Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of material and workmanship, under normal and proper use for a period of 1 Year from the date of delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet Machines, 180 Days from the date of assignment to Rental Fleet.
  • Page 60 Blastrac Returned Merchandise Authorization (RMA) Form. Blastrac will then send the RMA form to the customer authorizing the return of the parts for warranty evaluation. The parts must be received within sixty (60) days following the RMA origination date or the warranty claim will be denied.
  • Page 61 ® the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to: Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901...

  • Page 62: Contact

    Contact Blastrac NA 13201 North Santa Fe Avenue Oklahoma City, OK 73114 Tel: 800-256-3440 Fax: 405-478-8608 www.blastrac.com...

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