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Summary of Contents for Blastrac BDC-44
- Page 1 Original instructions OPERATING INSTRUCTIONS BDC-44 VERSION 1.5...
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Page 2: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY in accordance with Appendix II sub A of Directive 2006/42/EC BLASTRAC B.V. Utrechthaven 12 NL - 3433 PN NIEUWEGEIN The Netherlands declare under our sole responsibility that the dust collector machine as described below, Model: BDC-44xxxxx... -
Page 3: Table Of Contents
Table of contents EC Declaration of Conformity 1. Introduction 2. Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Dust collector safety Maintenance safety Transport safety Signs on the machine 4. Initial operation Checkpoints of electrical safety Checkpoints of machine safety Control box Transport... -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 The BDC-44 is a very powerful mobile dust extractor. This high performance machine is exclusively designed and built to be used in combination with Blastrac machines. It is equipped with 4 pieces of specially designed high quality M-class cartridge filters.
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Page 6: Safety
3. Safety Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. -
Page 7: Personal Safety
The machine, specially the handle grips must be free of fats/oils and have to be dry. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Maintenance Safety
This procedure must also be followed when the filters have to be disposed. Use only original Blastrac filters and spare parts. k) It is advisable to stock all spare parts or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. -
Page 9: Transport Safety
Make sure the dust hoses are disconnected and put away properly before transport. h) The net weight of the BDC-44 is 315 kg. Use a crane or lift when transporting the machine, use the lifting eye of the machine. -
Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: • ! Danger Hazardous voltage in motor even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. •... -
Page 11: Initial Operation
4. Initial operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine. - Page 12 Turn to unlock. 7. Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON.
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Page 13: Transport
Transport Read chapter 3.7 “Transport safety” Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. Remove the dust from the dust collector before it is transported. The dust collector may only be lifted by using the suspension eyelets. -
Page 14: Operating
Before switch on Extension lead The extension lead on the machine may only be used as an extension lead for Blastrac machines. Contact Blastrac for the correct combinations. The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in, and the main power switch is turned ON. -
Page 15: Interrupting Work
Interrupting work • When temporarily interrupting the work (1/2 hour – 1 hour), turn off the fan motor only. Pulse cleaning of the filter system will continue and will increase the life-time of the filter cartridges. • During a longer stand still of the dust collector, first switch off the fan unit. Let the pulse cleaning cycle run for +/- 5 minutes. -
Page 16: Silencer
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Our specialists will be happy to assist you with more advice. -
Page 17: When To Change The Filters
Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when:... -
Page 18: Changing The Filters
Changing the filters Read chapter 3.6 Maintenance safety before changing the filters. Operators should observe any safety regulations appropriate to the materials being handled. Warning! Always wear Personal Protective Equipment, the dust can be hazardous to the health! • Pull out the mains plug before you start •... -
Page 19: Hepa-Filter Maintenance
When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system. Check the wiring and the PLC-settings. Advised is to take contact with Blastrac Support in order to prevent operational problems. -
Page 20: Compressor
Compressor Replacement or cleaning of the air filter of the compressor is depending on the environment in which the dust collector is operating. Unscrew the cap and take out the filter inside. Clean or replace if necessary. -
Page 21: The V-Belt
The V-belt The V-belt drive is designed for the installed driving power. To force a higher output through an excessive high tension of the V-belt will result in broken belts, damage to the bearings and causes loss of the total efficiency. Too low belt tension will cause slipping with the result of a very high temperature of the V-belt and a premature destruction of it. -
Page 22: Special Options
7. Special options Blastrac offers a few special options. On request we have got advanced solutions for working conditions where the use of special equipment might be desired or required by law. 7.1 HEPA filter The purpose of this option is to ensure clean air at the work space. This is achieved by using our high class HEPA filter. -
Page 23: Troubleshooting
Clean or replace the air filter of the compressor. Bad or no filter Pressure too low. See above. cleaning Pulse timer / PLC defective or Contact Blastrac. wrong settings. No suction Dirty filter cartridges. Clean or replace the filter power cartridges. -
Page 24: Technical Data
Height 315kg Weight Design and specifications are subject to change without notice by Blastrac B.V. The electrical diagrams of the electrical system are placed inside of the control panel. IMPORTANT NOTES: The indicated values are measured on new machines. Noise levels will vary in different circumstances. Area influences like open outside or closed inside space, ambient temperature, different surfaces to be treated, daily use, different tools or accessories, poor maintenance, etc. - Page 25 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 26 Headquarter Blastrac Poland Blastrac Italy Golina, Dworcowa 47e S.S. 10 Padana Inferiore, 41 Blastrac The Netherlands Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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