Download
Share
Print this page
Blastrac 655DC Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Blastrac Manuals
  4. Dust Collector
  5. 655DC
  6. Operating instructions manual

Blastrac 655DC Operating Instructions Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
Operating Instructions
655DC
MAN-655DC-EN

Advertisement

loading
Need help?

Need help?

Do you have a question about the 655DC and is the answer not in the manual?

Questions and answers

Related Manuals for Blastrac 655DC

Summary of Contents for Blastrac 655DC

  • Page 1 Operating Instructions 655DC MAN-655DC-EN...
  • Page 3 Blastrac BV Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@surfacepreparation.nl I www.surfacepreparation.com Technical data Safety instructions Nieuwegein General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis...

  • Page 5: Technical Data

    655DC Operating Instructions Technical data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply 1.5 Machine type designation...
  • Page 6 Operating Instructions 655DC Technical data 1.1 Rating Unit / designation: Blastrac dust collector Machine type 655DC Manufacturer Blastrac BV Utrechthaven 12 NL-3433PN Nieuwegein THE NETHERLANDS T +31(0)30 - 601 88 66 F +31(0)30 - 601 83 33 E info@surfacepreparation.nl I www.surfacepreparation.com...
  • Page 7 655DC Operating Instructions Technical data 1.2 Unit specifications Technical data 655DC Dust collector 50 Hz 60 Hz Power consumption Screw conveyor Power consumption 5,5 kW 6,4 kW Fan / compressor Power consumption 5,5 kW 6,4 kW Dust collector Input current Screw...
  • Page 8 The manufacturer will not be liable for damage resulting out of from incorrect use. In these cases the user assumes all risks Dust collector 655DC: The dust collector 655DC is exclusively designed to be used with the blast cleaning machines sizes 1-10, 1-15, 2-20, 350 and 350VH.
  • Page 9 655DC Operating Instructions Technical data 1.4 Stand-by power supply (Generator) If the dust collector 655DC is operated using a generator, this generator must be operated in accordance with the current VDE directives (this applies protective earth conductor particular) in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components.
  • Page 10 Operating Instructions 655DC Technical data...
  • Page 11 655DC Operating Instructions Safety instructions Contents Chapter 2 2.1 Warnings and symbols 2.2 Organisational measures 2.3 Personnel selection and qualification 2.4 Safety precautions applicable to some operating sequences 2.5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation 2.6 Precautions...
  • Page 12 Operating Instructions 655DC Safety instructions 2.1 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
  • Page 13 655DC Operating Instructions Safety instructions Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer of the dust collector is required. Instructions relating to periodical checks. Reference to important instructions contained in the...

  • Page 14: Safety Instructions

    Operating Instructions 655DC Safety instructions 2.2 Organisational measures The Operating Instructions are to be kept near the location where the dust collector is located and must be within reach at all times! In addition to the Operating Instructions general and legal regulations...
  • Page 15 655DC Operating Instructions Safety instructions If safety-critical changes occur to the dust collector or its working method, the dust collector must be shut down immediately! The cause of the fault must be established immediately! Changes, add-ons or conversions to the dust collector which might...
  • Page 16 In the event of operational malfunctions the dust collector must be shut down immediately and secured! Do not work with the Blastrac dust collector when it rains or on moist surfaces! Do not expose the filter cartridges to moisture!
  • Page 17 655DC Operating Instructions Safety instructions Faults must be immediately rectified! Carry out the switch on and off operations and pay attention to control display according to the operation manual! Before switching on the dust collector make sure that no-one can be...
  • Page 18 Operating Instructions 655DC Safety instructions Always dispose the contents of the dust bin of the dust collector before loading it on van or truck. Observe the waste disposal regulations, in uncertain situation ask your next policy level. Use only extension cable for extending the main cable that are...
  • Page 19 655DC Operating Instructions Safety instructions When working in a confined space, adhere to the appropriate national safety regulations! Switch off the connected dust collector. Place fire extinguishers and fire blankets within easy reach of potential fire hazards. 2.7 Oils, greases and other chemical substances...
  • Page 20 Operating Instructions 655DC Safety instructions 2.9 Particular dangerous aspects of the equipment Any dust collector, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with the safety regulations during operation and maintenance of...
  • Page 21 655DC Operating Instructions Safety instructions 2.10 Regulations Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
  • Page 22 Operating Instructions 655DC Safety instructions 2.11 Pay attention to the order of the following five golden rules 1. Disconnect all 2. Secure it against unintended restart 3. Check that there is any electric tension 4. Earthing and short-circuiting 5. Put a barrier or cover neighbouring under voltage standing parts The rules 4 and 5 are only prescribed for equipment over 1000 V.
  • Page 23 655DC Operating Instructions General Contents Chapter 3 3.1 Operating Manual 3.2 Care and maintenance 3.3 Scope of supply 3.4 Description 3.5 Control box 3.6 The suction air system...
  • Page 24 Blastrac BV offers a course on the use of the dust collector in order to make the operating and maintenance personnel familiar with all elements of the dust collector.
  • Page 25 655DC Operating Instructions General 3.3 Scope of supply Scope of supply of the dust collector: Dust collector (655 DC) Operating Manual 2x 3.4 Description Fig. 3.4.1 Supply cable 8 Handle dust bin Socket blast machine 9 Filter cartridges & lifting system...
  • Page 26 Operating Instructions 655DC General 3.5 Control box The control box is equipped with all control elements and instruments for monitoring and controlling the dust collector. Fig. 3.5.1 Main switch Control lamp “Thermical Failure” Emergency shutdown switch Control lamp “Phase incorrect“...
  • Page 27 655DC Operating Instructions General Control lamp Thermical failure This lamp shines when the machine is overloaded. Control lamp Phase incorrect This lamp shines when there is a failure with the phases. Emergency shutdown switch Red mushroom-shaped press switch onto a yellow background.
  • Page 28 Operating Instructions 655DC General Motor output: 5.5 kW Air throughput: 1250 m³/h Connected cable length: 20 m Dust hose Length: 20 m Diameter: 130 / 150 mm All connection points must be sealed carefully and the dust hose must be fixed and sealed with duct tape or hose clips !
  • Page 29 655DC Operating Instructions General Fig. 3.3...
  • Page 30 Operating Instructions 655DC General...
  • Page 31 655DC Operating Instructions Transport Contents Chapter 4 4.1 General information 4.2 Transport 4.3 Preparations with regard to transport 4.4 Unit specifications...
  • Page 32 655DC Transport 4.1 General information Before the dust collector is used for the first time, Blastrac BV authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect use of the dust collector by personnel not trained by Blastrac BV.
  • Page 33 655DC Operating Instructions Transport 4.3 Preparations with regard to transport The machine is operated in accordance with the instructions given in Chapter 5 ”Initial operation“. The dustcollector is equipped with a cable support. Wrap the supply cable over it in order to avoid damaging during transport.
  • Page 34 Operating Instructions 655DC Transport...

  • Page 35: Initial Operation

    655DC Operating Instructions Initial operation Contents Chapter 5 5.1 Preparations for initial operation 5.2 Initial operation...
  • Page 36 Operating Instructions 655DC Initial operation 5.1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly. Handle all plugs, cables, hoses and operating devices with care.
  • Page 37 655DC Operating Instructions Initial operation Connect the blast cleaning machine and the dust collector with the dust hose. Use hose clamps or duct tape at the connections. Connect the electric cable of the filter unit with the site supply. Make sure that you use the correct electric supply (Chapter 1.2).
  • Page 38 Operating Instructions 655DC Initial operation Fig. 5.2.1 The correct turning (as indicated ) can be checked by visible inspection of the drive unit.
  • Page 39 655DC Operating Instructions Initial operation How to correct the turning direction of the driving motors Switch off the driving gears. Switch off the main switch. Open the control box of the dust collector. Set the inverter switch to the opposite position Inverter switch Fig.5.2.2...
  • Page 40 Operating Instructions 655DC Initial operation...

  • Page 41: Operation

    655DC Operating Instructions Operation Contents Chapter 6 6.1 Operation 6.2 Emptying the dustbin 6.3 Switching-off the dust collector 6.4 Trouble shooting 6.5 Safety shutdown 6.6 Restarting after a fault 6.7 Proceedings- prior and after a stationary period...
  • Page 42 655DC Operation 6.1 Operation Normal start-up and operation of the dust collector 655DC is no different from the procedure described in Chapter 5 “Initial operation”. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose.
  • Page 43 655DC Operating Instructions Operation Hose 150 mm. Valve Slip the valve with recess on the connection point of the dustcollector and turn the valve to fix it. Connect hose 150 and fix with ducttape or hoseclamp. Fig.6.2.2 Hose 130 mm.
  • Page 44 Operating Instructions 655DC Operation 6.3 Emptying the dustbin The level of the dustbin must be regularly checked. The periods are dependent on the surface to be cleaned. Locking pin Handles Fig.6.3.1 Rotate the handles in shown direction to release the locking pins.
  • Page 45 Make sure that all turning dust collector parts have come to standstill before any inspection or maintenance works are started. When the Blastrac dust collector is put out of operation for a longer period of time, pull out the mains plug and cover the dust collector...
  • Page 46 Operating Instructions 655DC Operation 6.5 Trouble shooting Irrespective of the following information, the local safety regulations are valid in any case for the operation of the dust collector. First put the dust collector to its Safety off position. Afterwards start searching for the fault.
  • Page 47 655DC Operating Instructions Operation 6.8 Proceedings- prior and after a stationary period Stand still of the machine for a maximum of 3 months. Before a long standstill period Switch off the dust collector. (See chapter 6.4) Protect the electric motors from moisture, heat, dust and shocks.
  • Page 48 Operating Instructions 655DC Operation...

  • Page 49: Maintenance

    655DC Operating Instructions Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection list 7.3 Repairing 7.4 V-belt 7.5 Mounting V-belt 7.6 V-belt tension 7.7 Taper-Adaptor sleeve 7.8 Replacement of filter cartridges 7.9 Air pulse system 7.10 Waterseparator 7.11 Compressor...
  • Page 50 Operating Instructions 655DC Maintenance 7.1 Recommendations Pay attention to Chapter 2 "Safety information" during maintenance and repair works. Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the dust collector. Regular maintenance therefore is imperative.
  • Page 51 As already mentioned in Chapter 5 “Initial operation” we recommend executing the first repair works on the dust collector having support of Blastrac BV personnel. Doing this together, your maintenance personnel gets the opportunity to be trained intensely. We will describe only regular maintenance works that could occur within the bounds of regular maintenance or work that is required to replace wear parts.
  • Page 52 Operating Instructions 655DC Maintenance You should also stock all spare or wear parts that cannot be supplied quickly. As a rule, production standstill periods are more expensive than the cost for the corresponding spare part. Screws that have been removed must be replaced with those of the same quality (strength, material) and design.
  • Page 53 655DC Operating Instructions Maintenance 7.4 The V-belts The V-belt drive is designed for the installed driving power. To force a higher output through an excessive high tension of the V-belt will break the belt, damage bearings and cause losses of the total efficiency.
  • Page 54 Operating Instructions 655DC Maintenance 7.5 V-belt mounting Remove the belt guards only when the driving motors are in standstill and the main switch of the blast cleaning machine is secured. Mounting plate bolts Fig.7.5.2 Adjustment Adjustment Fig.7.5.1 V-belts Fan belt...
  • Page 55 655DC Operating Instructions Maintenance Compressor belt : 1. Remove the Compressor and the Left lower panel 2. Loosen the adjustment for the Compressor belt . 3. Reduce the distance between the driving motor and the Compressor to release the tension of the V-belt drive.
  • Page 56 Operating Instructions 655DC Maintenance 7.7 Taper-Adapter sleeve Hubs will be fixed like a shrunk-on fit on shafts with the help of taper adapter sleeves. To assembly and disassembly it you need only a screw driver DIN 911 (Allan key). The same set screw or rather the same screws serve to loose and to stretch.
  • Page 57 655DC Operating Instructions Maintenance Mount: 1. Make sure that all surfaces they lie superpose are dirt and oil free. Set the sleeve in the belt pulley. 2. Lubricate a little the screws and insert it in the designated tap hole.
  • Page 58 Operating Instructions 655DC Maintenance 7.8 Replacement of filter cartridges The Dust collector is provided with a air pulse cleaning system which increases the life of the filter cartridges. However periodical the filters have to be replaced. This can be checked by the indication of the pressure gauge.
  • Page 59 655DC Operating Instructions Maintenance Through the access at the top of the filter house, unscrew the wingnuts of the lifting frame. Cartridge filter lifting frame Cartridge filter Fig.7.8.3 By mounting new filter cartridges pay attention that their gasket at the upper side lies firm at the sheet steel of the filter chamber.
  • Page 60 Operating Instructions 655DC Maintenance Air pulse system The Dust collector is provided with a air pulse cleaning system which increases the life of the filter cartridges. The system works by use of pressurized air, built up by a belt driven compressor The air is leaded through a waterseparator to the pulse system.
  • Page 61 In that case replace the defective parts or have it checked by Blastrac. When there is pressure but the pulse system does not function, there might be a problem in the electrical system which controls the pulsing system.
  • Page 62 Operating Instructions 655DC Maintenance 7.10 Water Separator Periodically check the level indicator of the waterseparator. If there is condensate level approximately 10 mm below the level indicator marking (see figure 7.10.1 ) then either press in or turn the outlet ring as shown on figure 7.10.3 .
  • Page 63 655DC Operating Instructions Maintenance Turn the filter screw loose and replace the dirty filter by a new one as shown on figure 7.10.4 . Hold the new filter element only at the lower end . Fig. 7.10.4 Fig. 7.10.5 Fig. 7.10.6 Fasten the filter screw and place the filter bowl back .
  • Page 64 Operating Instructions 655DC Maintenance 7.11 Compressor The oil level and air filter of the compressor should periodically be inspected. Replacement or cleaning of the air filter is depending on the environment in which the Dust collector is operating. level indi- cator Fig.7.11.1...
  • Page 65 Standard settings : Pulse time 0.25 sec Pause time Number valve selection valves Shut down cleaning cycles Display Adjusting buttons Release Power Selection Fig.7.12.1 screws button button Advised is to take contact with Blastrac support in order to prevent operational problems.
  • Page 66 Operating Instructions 655DC Maintenance...

  • Page 67: Electrical Systems

    655DC Operating Instructions Electrical systems Contents Chapter 8 8.1 Electric circuit diagrams 655DC – EC - version 8.2 Electric circuit diagrams 655DC – UL - version...
  • Page 68 Operating Manual 655DC Electrical systems 8.1 Electric circuit diagrams 655DC – EC - version...
  • Page 69 655DC Operating Instructions Electrical systems...
  • Page 70 Operating Manual 655DC Electrical systems...
  • Page 71 655DC Operating Instructions Electrical systems...
  • Page 72 Operating Manual 655DC Electrical systems...
  • Page 73 655DC Operating Instructions Electrical systems...
  • Page 74 Operating Manual 655DC Electrical systems...
  • Page 75 655DC Operating Instructions Electrical systems...
  • Page 76 Operating Manual 655DC Electrical systems...
  • Page 77 655DC Operating Instructions Electrical systems...
  • Page 78 Operating Manual 655DC Electrical systems 8.2 Electric circuit diagrams 655DC – UL - version...
  • Page 79 655DC Operating Instructions Electrical systems...
  • Page 80 Operating Manual 655DC Electrical systems...
  • Page 81 655DC Operating Instructions Electrical systems...
  • Page 82 Operating Manual 655DC Electrical systems...
  • Page 83 655DC Operating Instructions Electrical systems...
  • Page 84 Operating Manual 655DC Electrical systems...
  • Page 85 655DC Operating Instructions Electrical systems...
  • Page 86 Operating Manual 655DC Electrical systems...

  • Page 87: Fault Diagnosis

    655DC Operating Instructions Fault diagnosis Contents Chapter 9 9.1 Fault diagnosis - dust collector 9.2 Fault diagnosis electrical system...
  • Page 88 Operating Instructions 655DC Fault diagnosis 9.1 Fault diagnosis - dust collector Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switching- on. Put the machine to its Safety off position. Fault...
  • Page 89 655DC Operating Instructions Fault diagnosis Loud running It is missing grease in Lubricate the fan noises. fan bearing. bearing. Silencer assembly Replace it. defective. Fill compressor oil level Oil level of compressor to low...
  • Page 90 Operating Instructions 655DC Fault diagnosis 9.2 Fault diagnosis electrical-system Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switching- on. Put the machine to its Safety off position.. Fault Possible cause...

  • Page 91: Spare Parts

    655DC Operating Instructions Spare parts Contents Chapter 10 10.1 Spare parts...
  • Page 92 Operating Instructions 655DC Spare parts 10.1 Spare parts list for dust collector 655DC Fig.10.1...
  • Page 93 655DC Operating Instructions Spare parts Dustbin complete E03011 – DUSTBIN COMPLETE ITEM PART-NO. DESCRIPTION CTY. E03012 DUST BIN B20969 WHEEL E00890 HANDLE COMPLETE E03013 DUST BIN HOLDER LEFT E03014 DUST BIN HOLDER RIGHT ADJUSTING RING WITH SCREW...
  • Page 94 Operating Instructions 655DC Spare parts Fig.10.2...
  • Page 95 655DC Operating Instructions Spare parts Handle complete E00890 – HANDLE COMPLETE ITEM PART-NO. DESCRIPTION QTY. E00891 HANDLE E00895 INNER HANDLE M10 WASHER M10 NUT PLASTIC INSERT NUT CIRCLIP DIN 471 - 15 X 1 E01304 BALL BEARING E03113 HEXAGON SOCKET HEAD SHOULDERS...
  • Page 96 Operating Instructions 655DC Spare parts Fig.10.3...
  • Page 97 655DC Operating Instructions Spare parts Filterhousing E03108 - FILTERHOUSING ITEM PART-NO. DESCRIPTION QTY. E03015 FILTER BODY E03016 CARTRIDGE LIFTER SYSTEM E01309 SEAL E10218 CARTRIDGE E14028 VENTURI E03020 COVER PLATE E00881 RUBBER IMPACT PLATE E03031 PULSE SYSTEM COMPLETE E03018 SIDE DOOR...
  • Page 98 Operating Instructions 655DC Spare parts Fig.10.4...
  • Page 99 655DC Operating Instructions Spare parts Tube section E03068 – TUBE SECTION ITEM PART-NO. DESCRIPTION QTY. E03063 TUBE FRAME E03082 CABLE SUPPORT E03067 STIFFENER BEAM E10202 WHEEL E10207 SWIVEL CASTOR WITH BRAKE ADJUSTING RING WITH SCREW E10407 FRONT AXIS DEVICE UNIT...
  • Page 100 Operating Instructions 655DC Spare parts Fig.10.5...
  • Page 101 655DC Operating Instructions Spare parts Pulse system E03104 – PULSE AIR INSTALLATION ITEM PART-NO. DESCRIPTION QTY. 001244 AIR FILTER 656384 FILTER ELEMENT ONLY B21750 NON RETURN VALVE E01300 AIR VALVE E01303 SAFETY VALVE E03033 PULSE TUBE E03032 TANK PULSE SYSTEM 2381-365 FILTER VACUÜM GAUGE...
  • Page 102 Operating Instructions 655DC Spare parts Fig. 10.6...
  • Page 103 655DC Operating Instructions Spare parts Ventilation unit E03064 – VENTILATION UNIT ITEM PART-NO. DESCRIPTION QTY. 50 HZ 60 HZ E03069 HINGE PLATE ASSY E00999 BEARING UNIT COMPLETE E10213 MOTOR 5.5 KW E03071 MOTOR HOUSING M16 X 140 EYE BOLT 490693...
  • Page 104 Operating Instructions 655DC Spare parts Fig. 10.7...
  • Page 105 655DC Operating Instructions Spare parts Panels 655DC-0000 - PANELS Item Part-No. Description Qty.. E03091 PANEL COMPRESSOR COMPLETE E03093 PANEL BOX COVER COMPLETE E03094 PANEL RIGHT COMPLETE E03106 GROMMET E03086 PANEL TOP COMPLETE E03098 PANEL LEFT UPPER COMPLETE E03097 PANEL LEFT LOWER COMPLETE...
  • Page 106 Operating Instructions 655DC Spare parts Fig. 10.8...
  • Page 107 655DC Operating Instructions Spare parts Airconnections & silencer 655DC-000 – AIRCONNECTIONS & SILENCER ITEM PART-NO. DESCRIPTION QTY. E03074 SILENCER 490706 CONNECTION HOSE 200 L=600 001112 CONNECTION HOSE 150 L=250 E03074 CONNECTION SUPPORT E03083 CONNECTION PART E03105 ADAPTER SEAL E03096 VALVE COMPLETE E03101 ADAPTER Ø150 - Ø130...
  • Page 108 Operating Instructions 655DC Spare parts Fig.10.9...
  • Page 109 655DC Operating Instructions Spare parts Control system E03110 – CONTROL UNIT COMPLETE ITEM PART-NO. DESCRIPTION QTY.. 50 Hz 60 Hz E10346 E03171 CONTROL PANEL E01301 TIMERUNIT E03079 INSTR.PANEL SUPPORT E03109 PULSE CABLE COMPLETE 999-3346/15 E00608 NEOPRENE CABLE (L=15 MTR.) 500-3195...
  • Page 110 Operating Instructions 655DC Spare parts Fig.10.10...
  • Page 111 655DC Operating Instructions Spare parts Air pistol E03170 – AIRPISTOL ASSY ITEM PART-NO. DESCRIPTION QTY. E03160 HOSE CLIP DA—9290.1 AIRPISTOL DA—9290.2 AIRHOSE 6 MM. L 5 MTR. E03168 MINI-QUICKCOUPLING E03169 MINI-NIPPEL...
  • Page 112 Operating Instructions 655DC Spare parts...