Blastrac BDC317P Manual
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Blastrac BDC317P Manual

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SECTION 1
TECHNICAL DATA
Technical Data
Safety Instructions
General
Transport
Initial Operation
Operation
Maintenance
Electrical Systems
Fault Diagnosis
Spare Parts
Warranty Information
Dust Collectors
Dust Collectors
1
2
3
4
5
6
7
8
9
10
11
MODEL BDC317P DUST COLLECTOR
MODEL
Dust Collector
OPERATING MANUAL
APRIL 2008
BDC317P
1

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  • Page 1 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 1 TECHNICAL DATA APRIL 2008 Technical Data Safety Instructions MODEL General BDC317P Transport Dust Collector Initial Operation Operation Maintenance Electrical Systems Fault Diagnosis Spare Parts Warranty Information Dust Collectors Dust Collectors...
  • Page 2 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 1 TECHNICAL DATA APRIL 2008 CONTENTS – SECTION 1 Rating Unit specifications Operative range and correct usage Stand-by power supply Machine type designation Information for the operator Dust Collectors...
  • Page 3 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 1 TECHNICAL DATA APRIL 2008 1.1 RATING Unit / Designation: Blastrac Dust Collector Machine Type: BDC317P Manufacturer: Blastrac BV Blastrac US Utrechthaven 12 13201 North Santa Fe 3433 PN Nieuwegein Oklahoma City, OK 73114...
  • Page 4 115 kg / 254 lbs 1.3 OPERATIVE RANGE AND CORRECT USAGE The dust collector 317DCP is exclusively designed to be used with Blastrac machines. It is only allowed to vacuum dry dust. The manufacturer will not be liable for damage resulting from such incorrect usage.
  • Page 5 TECHNICAL DATA APRIL 2008 1.5 MACHINE TYPE DESIGNATION (B) Blastrac, (DC) Dust Collector, 317 (P) - Pulse 1.6 INFORMATION FOR THE OPERATOR The dust container of the dust collector must be emptied regularly. Observe the waste disposal regulations. In uncertain situations, ask your designated site supervisor.
  • Page 6 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 CONTENTS – SECTION 2 Warnings and symbols Organizational measures Personnel selection and qualification Safety precautions applicable to normal operation Special work within the scope of use of the dust collector and...
  • Page 7 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 2.1 WARNINGS AND SYMBOLS The following denominations and symbols are used in this Operating Manual to highlight areas of particular importance. Symbols are not found on machine. Symbol of operational safety.
  • Page 8 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 Indicates where consultation with the manufacturer is required. Instructions relating to periodic checks. Reference to important instructions contained in the Operating Manual. 2.2 ORGANIZATIONAL MEASURES These Operating Manual are to be kept with the machine, and...
  • Page 9 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 From time to time the working practices of the staff are to be checked regarding awareness of safety and hazards. Operators must tie back long hair, and not wear loose clothing or jewelry including rings.
  • Page 10 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 2.3 PERSONNEL SELECTION AND QUALIFICATION Fundamental duties: Work on the machine may only be undertaken by trained personnel. Only trained personnel may be employed. Note the statutory minimum age.
  • Page 11 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 Before switching on the dust collector make sure that no one can be endangered when the dust collector starts up! Do not switch off or remove the exhaust and ventilation devices when the dust...
  • Page 12 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 Always verify that any bolted connections that were loosened during service and maintenance work are properly secure and tight. If safety devices need to be removed or dismantled during service and repair, these safety devices must be reinstalled, and inspected immediately after completion of the servicing and repair work.
  • Page 13 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 2.7 GENERAL SAFETY CONSIDERATIONS Any machine, if it is not used according to regulations, may be hazardous during operation, set-up and servicing. The machine owner is responsible for compliance with the safety regulations...
  • Page 14 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 2 SAFETY INSTRUCTIONS APRIL 2008 Only use multi-meters that comply with the regulations when troubleshooting. From time to time check multi-meters to ensure that they are operating correctly. Notes Dust Collectors...

  • Page 15: Table Of Contents

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 3 OPERATING MANUAL APRIL 2008 CONTENTS – SECTION 3 Operating Manual Care and maintenance Scope of supply Description Control Box The suction air system Dust Collectors...

  • Page 16: Operating Manual

    This includes, but is not limited to, all important components, as well as the method of working. Blastrac offers a course on the use of the dust collector in order to make the operating and maintenance personnel familiar with all elements of the dust collector.

  • Page 17: Description

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 3 OPERATING MANUAL APRIL 2008 3.4 DESCRIPTION Figure 3.1 Figure 3.1 Hopper On-off button Connection dust hose Compressor Control box Swivel castor (with brake) Main Switch Wheel Dust Collectors...

  • Page 18: Control Box

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 3 OPERATING MANUAL APRIL 2008 3.5 CONTROL BOX Main Switch “1” = Control ON “0” = Control OFF ON – OFF Button To switch ON To switch OFF (It will only function if the main switch is ON.) 3.6 THE SUCTION AIR SYSTEM...
  • Page 19 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 3 OPERATING MANUAL APRIL 2008 If dust leaves the dust collector instead of clean air, this is a sign that the filter cartridges are either damaged or not fixed correctly inside the filter chamber.
  • Page 20 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 3 OPERATING MANUAL APRIL 2008 Notes Dust Collectors...
  • Page 21 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 4 TRANSPORT APRIL 2008 CONTENTS – SECTION 4 General information Transport Operation Unit specifications Dust Collectors...
  • Page 22 APRIL 2008 4.1 GENERAL INFORMATION Before the dust collector is used for the first time, Blastrac authorized dealers offer a course to familiarize maintenance and operating personnel with all elements of the dust collector. We are not liable for damage caused by incorrect usage of the dust collector by personnel not trained by Blastrac.
  • Page 23 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 4 TRANSPORT APRIL 2008 4.3 OPERATION The machine shall be operated in accordance with the instructions given in section 5, ”Initial operation“. 4.4 UNIT SPECIFICATIONS Dimensions The main dimensions and unit specifications of the dust collector when assembled are shown in section 1 "Technical data“.
  • Page 24 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 5 INITIAL OPERATION APRIL 2008 CONTENTS – SECTION 5 Preparation for initial operation Initial operation Dust Collectors...
  • Page 25  Check the main power cable and the dust hose for damage. Replace or repair all damaged parts before starting the machine.  Connect the Blastrac dust collector and the Blastrac machine collector with the dust hose. Use hose clamps at the connections.
  • Page 26 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 5 INITIAL OPERATION APRIL 2008 5.2 INITIAL OPERATION Use the following sequence to start up the machine: Switching on the dust collector: Connect the dust collector to the power supply, and check if the voltage and the frequency coincide with the specifications indicated on the type plate.
  • Page 27 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 5 INITIAL OPERATION APRIL 2008 Notes Dust Collectors...
  • Page 28 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 6 OPERATION APRIL 2008 CONTENTS – SECTION 6 Operation Switching-off the dust collector Empty the hopper Troubleshooting Safety shutdown Restarting after a fault Proceedings before and after a stationary period Dust Collectors...

  • Page 29: Operation

     Set the main switch of the dust collector to "0".  Pull out the mains plug from the socket. When the Blastrac dust collector is put out of operation for a long period of time, clean the dust collector thoroughly and cover it with a tarp.

  • Page 30: Empty The Hopper

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 6 OPERATION APRIL 2008 6.3 EMPTY THE HOPPER The level of the hopper must be regularly checked. The frequency of checks will be determined upon the surface to be cleaned. Figure 6.1 (Similar Machine) ...

  • Page 31: Troubleshooting

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 6 OPERATION APRIL 2008 6.4 TROUBLESHOOTING The local safety regulations are valid in all cases regarding the operation of the dust collector and will always supersede any instructions provided in this manual. 6.5 SAFETY SHUTDOWN The dust collector has to be into its “Safety off position”...
  • Page 32 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 CONTENTS – SECTION 7 Recommendations Maintenance and inspection list Repairing Replacing the filter cartridges Compressor and accessories Dust Collectors...

  • Page 33: Recommendations

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 7.1 RECOMMENDATIONS Pay attention to section 2 "Safety information" during maintenance and repair work. Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the dust collector. Therefore, regular maintenance is required.

  • Page 34: Maintenance And Inspection List

    7.3 REPAIRING As already mentioned in section 5 “Initial operation,” we recommend conducting initial repair work on the machine with the support of Blastrac personnel. By taking this advice, maintenance personnel get the opportunity to be trained by an expert on the machine.

  • Page 35: Replacing The Filter Cartridges

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 Prior to any repair work on the dust collector and its drives, secure the dust collector against unintentional startup. Pull out the mains plug in order to do this. See Safety Off Position 2.6 7.4 REPLACING THE FILTER CARTRIDGES...
  • Page 36 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 Figure 7.1 Mounting the filter cartridges Fix the new filter cartridges to the threaded rod with the wing nut. While mounting the new filter cartridges, make sure that they sit close with the gasket on the top of the filter housing.
  • Page 37 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 Mount the dust hose with the hose clamps (3) at the aspiration port. Plug the pulsing system (4) to the socket again. Connect the control line (2) to the compressed air system.

  • Page 38: Compressor And Accessories

    MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 7.5 COMPRESSOR AND ACCESSORIES Check oil level and fill in oil. Using the oil-leveler (2), check the oil level daily and before every startup. Figure 7.3 1) Suction-Filter 2) Oil-leveler...
  • Page 39 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 7 MAINTENANCE APRIL 2008 There is a risk of burn if you touch hot oil or hot components. The oil must be changed after the first 50 working hours. The oil has to be changed every 200 working hours or at least one time per year.
  • Page 40 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 8 ELECTRICAL SYSTEMS APRIL 2008 CONTENTS – SECTION 8 Electric circuit diagrams BDC317P Dust Collectors...
  • Page 41 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 8 ELECTRICAL SYSTEMS APRIL 2008 Dust Collectors...
  • Page 42 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 9 FAULT DIAGNOSIS APRIL 2008 CONTENTS – SECTION 9 Fault diagnosis – Dust collector Dust Collectors...
  • Page 43 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 9 FAULT DIAGNOSIS APRIL 2008 9.1 FAULT DIAGNOSIS – DUST COLLECTOR Prior to any repair work on the machine or its drives, the machine must be secured against unintentional activation. Put the machine in its Safety off position. See section 2.6.
  • Page 44 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 10 SPARE PARTS APRIL 2008 CONTENTS – SECTION 10 10.1 Spare parts Dust Collectors...
  • Page 45 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 10 SPARE PARTS APRIL 2008 10.1 SPARE PARTS Figure 10.1 Dust Collectors...
  • Page 46 MODEL BDC317P DUST COLLECTOR OPERATING MANUAL SECTION 10 SPARE PARTS APRIL 2008 ITEM Blastrac PN HQV PN QTY. DESCRIPTION CF811072 Absolute filter housing CF815003 Iron filter ring D. 460 533837502 1 CF816146 Support electric board box CF817026 Gasket D460 534597401 2...
  • Page 47 Rental Fleet Machines, from the date of assignment to Rental Fleet. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its authorized distributor. This warranty does not include expendable parts such as, but not limited to, blades, blast wheel, wear plates, liners and seals.
  • Page 48 8. The above warranty conditions can only be altered by Blastrac. Blastrac must confirm alterations in writing for each specific transaction. 9. Blastrac reserves the right to modify this warranty for used or demo products on an individual transaction basis. Blastrac will include warranty modifications on its invoices for used or demo products 10.

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