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Summary of Contents for HIMA HIMatrix F30 011
- Page 1 HIMatrix Safety-Related Controller F30 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 145 E...
- Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
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Page 3: Table Of Contents
F30 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function 3.1.1... - Page 4 Table of Contents F30 01 Start-up Installation and Mounting 4.1.1 Connecting the Digital Inputs 4.1.1.1 Surges on Digital Inputs 4.1.2 Connecting the Digital Outputs 4.1.3 Cable Plugs 4.1.4 Mounting the F30 in Zone 2 Configuration Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2 Digital Inputs for F30 4.3.2.1...
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Page 5: Introduction
F30 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. -
Page 6: Target Audience
HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
F30 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics Literal user inputs... -
Page 8: Operating Tips
1 Introduction F30 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 52 HI 800 145 E Rev. -
Page 9: Safety
F30 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-Zone is permitted if additional measures are taken. -
Page 10: Residual Risk
2 Safety F30 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from: Faults related to engineering Faults related to the user program Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. -
Page 11: Product Description
IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The controller is equipped with safety-related digital inputs and outputs. -
Page 12: Reaction In The Event Of A Fault
3 Product Description F30 01 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED. In addition to the channel signal value, the user program must also consider the corresponding error code. -
Page 13: Safety-Related Digital Outputs
(2-pole connection) to ensure that the internal protective circuit can function. Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. HI 800 145 E Rev. 2.00... -
Page 14: Reaction In The Event Of A Fault
3 Product Description F30 01 3.1.2.1 Reaction in the Event of a Fault If the device detects a faulty signal on a digital output, the affected module output is set to the safe (de-energized) state using the safety switches. If a device fault occurs, all digital outputs are switched off. In both cases, the devices activates the FAULT LED. -
Page 15: Equipment, Scope Of Delivery
F30 01 3 Product Description Equipment, Scope of Delivery The following table specifies the available controller variants: Designation Description F30 01 Controller (20 digital inputs, 8 digital outputs), Operating temperature: 0...+60 °C, for ELOP II Factory programming tool F30 011 Controller (20 digital inputs, 8 digital outputs), (-20 °C) Operating temperature: -20...+60 °C,... -
Page 16: Type Label
3 Product Description F30 01 Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) ... -
Page 17: Structure
F30 01 3 Product Description Structure This chapter describes the layout and function of the controller, and its connection for communication. Figure 5: Front View Digital Inputs Switch Safety-Related Processor System (CPU) Watchdog Dual Port RAM Digital Outputs Communication System (COM) Figure 6: Block Diagram HI 800 145 E Rev. -
Page 18: Led Indicators
3 Product Description F30 01 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the controller. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs I/O LEDs Fieldbus LEDs Function and meaning of the system LEDs and communication LEDs depend on the CPU operating system (and thus on the COM operating system). -
Page 19: System Leds
F30 01 3 Product Description 3.4.1.2 System LEDs System LEDs with CPU OS V8 and Higher While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being processed. ... -
Page 20: Table 8: System Leds With Cpu Os Up To V6
3 Product Description F30 01 System LEDs with CPU OS up to V6.x While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being processed. Blinking Device in STOP. -
Page 21: Communication Leds
F30 01 3 Product Description 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. Communication LEDs with CPU OS V8 and Higher The LEDs signal the following states: Status Description Green Full duplex operation Blinking1 IP address conflict, all communication LEDs are blinking Blinking-x... -
Page 22: Communication
3 Product Description F30 01 3.4.2 Communication The controller communicates with remote I/Os via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 4 x RJ-45 Transfer standard 10BASE-T/100BASE-Tx, half and full duplex Auto negotiation Auto crossover IP address Freely configurable Subnet mask Freely configurable ... -
Page 23: Network Ports Used For Ethernet Communication
F30 01 3 Product Description 3.4.2.2 Network Ports Used for Ethernet Communication UDP ports 8000 Programming and operation with the programing tool 8001 Configuration of the remote I/O using the PES (ELOP II Factory) 8004 Configuration of the remote I/O using the PES (SILworX) 6010 safeethernet and OPC SNTP (time synchronization between PES and remote I/O, PES and... -
Page 24: Reset Key
3 Product Description F30 01 3.4.3 Reset Key The controller is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the controller does not match the PADT (PC), the connection can be established with a Route add entry on the Only the model variants without protective lacquer are equipped with a reset key. -
Page 25: Product Data
F30 01 3 Product Description Product Data General User memory Versions max. 500 kB user program prior to 6.46 max. 500 kB user data Version max. 2047 kB user program 6.100 max. 2047 kB user data Version 7 max. 1023 kB user program and higher max. -
Page 26: Product Data F30 011 (-20 °C)
3 Product Description F30 01 Digital outputs Number of outputs 8 (non-galvanically separated) Output voltage ≥ L+ minus 2 V Output current Channels 1...3 and 5...7: 0.5 A up to 60 °C The output current of the channels 4 and 8 depends on the ambient temperature. -
Page 27: Certified Himatrix F30
F30 01 3 Product Description Certified HIMatrix F30 HIMatrix F30 EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN ISO 13849-1:2008 up to Cat. 4 und PL e TÜV ATEX 94/9/EG EN 1127-1 EN 61508 Lloyd’s Register Shipping certification ENV1, ENV2 and ENV3. -
Page 28: Start-Up
4 Start-up F30 01 Start-up To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The controller is mounted on a 35 mm DIN rail such as described in the system manual for compact systems. -
Page 29: Surges On Digital Inputs
F30 01 4 Start-up Terminal Designation Function Sensor supply of the inputs 17...20 Digital input 17 Digital input 18 Digital input 19 Digital input 20 Ground Table 21: Terminal Assignment for the Digital Inputs 4.1.1.1 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. -
Page 30: Cable Plugs
4 Start-up F30 01 4.1.3 Cable Plugs Cable plugs attached to the pin headers of the devices are used to connect to the power supply and to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix devices and modules. -
Page 31: Mounting The F30 In Zone 2
(EC Directive 94/9/EC, ATEX) The controller is suitable for mounting in zone 2. Refer to the corresponding declaration of conformity available on the HIMA website. When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1. -
Page 32: Configuration
4 Start-up F30 01 Configuration The controller can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): SILworX is required for CPU OS V7 and higher. ... -
Page 33: Digital Inputs For F30
F30 01 4 Start-up 4.3.2 Digital Inputs for F30 The following tables present the statuses and parameters for the input module (DI 20) in the same order as given in the Hardware Editor. 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data Description... -
Page 34: Tab Di 20: Channels
4 Start-up F30 01 4.3.2.2 Tab DI 20: Channels The DI 20: Channels tab contains the following system parameters. System parameter Data Description type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital input channels [BYTE] Coding Description... -
Page 35: Digital Outputs For F30
F30 01 4 Start-up 4.3.3 Digital Outputs for F30 The following tables present the statuses and parameters for the output module (DO 8) in the same order as given in the Hardware Editor. 4.3.3.1 Tab Module The Module tab contains the following system parameters: System parameter Data Description... -
Page 36: Tab Do 8: Channels
4 Start-up F30 01 4.3.3.2 Tab DO 8: Channels The DO 8: Channels tab contains the following system parameters. System parameter Data type Description Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital output channels [BYTE] Coding Description... -
Page 37: Configuration With Elop Ii Factory
F30 01 4 Start-up Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the system manual for compact systems or the online help for more details. -
Page 38: Digital Inputs For F30
4 Start-up F30 01 4.4.3 Digital Inputs for F30 System signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A5 [165 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001 No I/O processing (CPU not in RUN) - Page 39 F30 01 4 Start-up System signal Description DI Pulse Delay Waiting time for line control (detection of short-circuits or cross-circuits) [10E-6 s] [UINT] SC/OC (SC = short-circuit, OC = open-circuit) Table 29: ELOP II Factory - Digital Input System Signals HI 800 145 E Rev.
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Page 40: Digital Outputs For F30
4 Start-up F30 01 4.4.4 Digital Outputs for F30 System signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00B4 [180 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 41: Operation
F30 01 5 Operation Operation The controller F30 is ready for operation. No specific monitoring is required for the controller. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device diagnostic history can also be read using the programming tool. -
Page 42: Maintenance
Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! The operating system is loaded using the programming tool. -
Page 43: Decommissioning
F30 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 145 E Rev. 2.00 Page 43 of 52... -
Page 44: Transport
8 Transport F30 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. -
Page 45: Disposal
9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 145 E Rev. 2.00... - Page 46 9 Disposal F30 01 Page 46 of 52 HI 800 145 E Rev. 2.00...
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Page 47: Appendix
F30 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge... -
Page 48: Index Of Figures
Appendix F30 01 Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Connection of Actuators to Outputs Figure 4: Sample Type Label Figure 5: Front View Figure 6: Block Diagram Figure 7: Sample MAC Address Label Figure 8: Label for Ex Conditions Page 48 of 52... -
Page 49: Index Of Tables
F30 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix Controllers Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Blinking Frequencies of LEDs Table 6: Operating Voltage LED Table 7: System LEDs with CPU OS V8 and Higher Table 8: System LEDs with CPU OS up to V6 Table 9:... -
Page 50: Index
Appendix F30 01 Index block diagram..........17 line control ..........12 diagnosis.............41 safeethernet ..........22 fault reaction safety function ..........11 digital inputs ..........12 specifications..........25 digital outputs ..........14 SRS ............15 front view.............17 surge ............29 Page 50 of 52 HI 800 145 E Rev. - Page 52 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)
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