molex 63827-8600 Manual

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Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals
Order Number
63827-8600

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping
position
Right- and left-handed applications
Dies and Locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270
(110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is IPC/WHMA-A-620 Class 2 compliant (see page 2)
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: Ditto Wing Genderless Interconnects Terminal, 24–26 AWG.
Terminal
Terminal Order No.
Series No.
Reel
150197
150197-0002
150200-0002
150200
150200-0012
(1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.

DEFINITION OF TERMS

BELL MOUTH
CUT-OFF
CONDUCTOR
TAB
CRIMP HEIGHT
Doc No: ATS-638278600
Revision: B
Application Tooling Specification
Wire Size
▲IPC/WHMA-A-620 (1)
AWG
mm
24-26
0.80-1.55
24-26
0.80-1.55
STRIP LENGTH
BRUSH
WIRE
Release Date: 09-29-15
Revision Date: 08-20-19
Insulation Diameter
Terminal (2)
In.
mm
.031-.061
1.05-1.50
.031-.061
1.05-1.50
SEAM
INSULATION
CRIMP
UNCONTROLLED COPY
Type 4D
Strip Length
In.
mm
.041-.059
2.30-2.80
.090-.110
.041-.059
2.30-2.80
.090-.110
BEND UP
TWIST
ROLL
BEND
DOWN
Page 1 of 8
In.

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Summary of Contents for molex 63827-8600

  • Page 1 Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Order Number 63827-8600 Application Tooling Specification Type 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals ▲Insulation Crimp Note OVERLAP FORM GEOMETRY PUNCH Due to the terminal’s insulation grip design and insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation OVERLAP crimp (A-620 compliant).
  • Page 3 Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 4 Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals 7. Crimp the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed. Release the handles to open the jaws. Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. 8.
  • Page 5 Hand Crimp Tool for Ditto Wing Genderless Interconnects Terminals Right- or Left-Handed Operation This hand tool has an added feature that can be converted from a right-handed application to a left-handed application. It is necessary to reverse the tooling if using the left-handed application along with the locator.
  • Page 6 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 7 12.7mm (.500”) long so that there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex website for the Quality Crimp Handbook for more information on pull testing.
  • Page 8 63810-0105 Spring, Ratchet Figure 13 Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-638278600 Release Date: 09-29-15...

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