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molex 63827-2970 Specification Sheet

Hand tool for appli-mate rast2.5, rast signal, and r-power connectors

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Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors
Modular Crimp Head
Order No. 63827-2970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Wire gripping comb holds wires in place before termination
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-
0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
SCOPE
Products: Appli-Mate RAST2.5, RAST Signal, and R-Power connectors.
Connector Series
90871-0001 90871-0002 90871-0013 90871-0014 90871-0015 90871-0016 90871-0017 90871-0018
90871-0019 90871-0020 90871-0021 90871-0022 90871-0024 90871-0034 90871-0041 90871-0042
90871-0044 90871-0251 90871-0252 90871-0253 90871-0501 90871-0502 90871-0503 90871-0504
90871-0505 90871-0506 90871-0507 90871-0508 90871-0509 90871-0530 90871-0538 90871-0539
90871-0540 90871-0541 90871-0542 90871-0751 90871-0752 90871-0677 90871-0678 90871-0679
90871-0755 90871-1001 90871-1002 90871-1003 90871-1004 90871-1005 90871-1006 90871-1007
90871-1008 90871-1009 90871-1251 90871-1501 90871-1502 90871-1503 90871-1504 90871-1505
90871-1506 90871-1507 90871-1508 90871-1509 90871-1510 90871-1511 90871-1512 90871-1513
90871-1514 90871-1515 90871-1516 90871-1517 90871-1518 90871-1519 90871-1520 90871-1521
RAST2.5
90871
90871-1522 90871-1523 90871-1524 90871-1525 90871-1526 90871-1527 90871-1528 90871-1529
90871-1751 90871-1752 90871-1753 90871-2001 90871-2002 90871-2004 90871-2005 90871-2006
90871-2007 90871-2008 90871-2009 90871-2251 90871-2253 90871-2501 90871-2502 90871-2503
90871-2504 90871-2505 90871-2506 90871-2507 90871-2508 90871-2509 90871-2751 90871-2752
90871-2753 90871-3001 90871-3002 90871-3003 90871-3004 90871-3251 90871-3256 90871-3501
90871-3502 90871-3503 90871-3751 90871-3752 90871-3753 90871-4001 90871-4002 90871-4251
90871-4501 90871-4751 90871-5001 90871-5002 90871-5003 90871-5004 90871-5005 90871-5501
90871-5751 90871-6001 90871-6002 90871-6251 90871-6501 90871-7001 90871-7501 90871-8001
90871-8501 90871-8751
RAST2.5
90872-0002 90872-0003 90872-0004 90872-0005 90872-0006 90872-0007 90872-0008 90872-0009
90872
90872-0010 90872-0011 90872-0012 90872-0013 90872-0014 90872-0015 90872-0016 90872-0017
Doc No: ATS-6382729HM
Revision: B
Application Tooling
Specification Sheet
Connector Series Connector Order No.
RAST2.5
See table below
RAST Signal
See table below
R-Power
See table below
Customer to cut off connector from molded chain
Contact Molex about approved AWG wires for these products
Release Date: 05-15-14
Revision Date: 07-15-16
Wire Size
Insulation Diameter
mm²
mm
0.22 – 0.38 1.60 max 0.063 max
0.22 – 0.38 1.60 max 0.063 max
0.38 – 0.50 2.20 max 0.087 max
Assembly Order Number
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63827-2900
In.
Page 1 of 11

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Summary of Contents for molex 63827-2970

  • Page 1 See table below 0.38 – 0.50 2.20 max 0.087 max Customer to cut off connector from molded chain Contact Molex about approved AWG wires for these products Connector Series Assembly Order Number 90871-0001 90871-0002 90871-0013 90871-0014 90871-0015 90871-0016 90871-0017 90871-0018...
  • Page 2 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors Connector Series Assembly Order Number 90872-0018 90872-0019 90872-0020 90872-0021 90872-0022 90872-0023 90872-0024 90872-0351 90872-0352 90872-0353 90872-0354 90872-0501 90872-1001 90872-1002 90872-1003 90872-1004 90872-1005 90872-1007 90872-1008 90872-1009 90872-1010 90872-1011 90872-1501 90872-2001 RAST2.5 90872 90872-2002 90872-2003 90872-2004 90872-2005 90872-2006 90872-2007 90872-2008 90872-2009 90872-2010 90872-2011 90872-3001 90872-4001 90872-5001 90872-5002 90872-6001...
  • Page 3 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors Connector Series Assembly Order Number 91780-6501 91780-7001 91780-7002 91780-7501 91780-8001 91780-8501 91780-9001 91780-9002 RAST2.5 91780-9003 91780-9004 91780-9005 91780-9006 91780-9007 91780-9008 91780-9009 91780-9010 91780 91780-9011 91780-9012 91780-9013 91780-9014 91780-9015 RAST2.5 92332 92332-0043 92332-0045 92332-2048 92332-2148 92336-0001 92336-0002 92336-0013 92336-0014 92336-0015 92336-0016 92336-0017 92336-0018 92336-0019 92336-0020 92336-0021 92336-0022 92336-0023 92336-0024 92336-0041 92336-0042 92336-0043 92336-0044 92336-0045 92336-0046 92336-0501 92336-0502 92336-0503 92336-0504...
  • Page 4 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors Connector Series Assembly Order Number 93037 93037-4251 93037-4501 93037-5001 93037-5002 93037-5003 93037-5004 93037-5251 93039-0001 93039-0002 93039-0003 93039-0004 93039-0251 93039-0252 93039-0253 93039-0254 RAST2.5 93039 93039-0255 93039-0256 93039-1001 93039-2001 93039-2002 93039-3001 93039-4001 93039-5001 93050-0001 93050-0003 93050-0005 93050-0006 93050-0007 93050-0008 93050-0009 93050-0011 93050-0012 93050-0013 93050-0014 93050-0016 93050-0017 93050-0018 93050-0019 93050-0020 93050-0021 93050-0022 93050-0023 93050-0024 93050-0025 93050-0026 93050-0027 93050-0028...
  • Page 5 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors Connector Series Assembly Order Number RAST2.5 93051-1002 93051-1003 93051-1004 93051-1005 93051-1006 93051-1007 93051-1008 93051-2001 93051 93051-2002 93051-2003 93051-2004 93051-2005 93051-2006 93051-3001 93051-3002 93051-4001 93051-4002 93051-4003 93051-4004 93051-5001 93051-5002 93270-0001 93270-0002 93270-0003 93270-0004 93270-0005 93270-0006 93270-0007 93270-0008 93270-0009 93270-0010 93270-0011 93270-0012 93270-0013 93270-0014 93270-0015 93270-0016 93270-0017 93270-0018 93270-0019 93270-0020 93270-0021 93270-0022 93270-0023 93270-0024 93270-0025 93270-0034 93270-0035 93270-0501 93270-0502 93270-0503 93270-0504 93270-0505...
  • Page 6 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors Connector Series Assembly Order Number RAST2.5 93334-3004 93334-3005 93334-3006 93334-3007 93334-3008 93334-3009 93334-3501 93334-3502 93334 93334-3503 93334-3504 93334-4001 93334-4002 93334-4003 93334-4004 93334-4501 93334-4502 93334-4503 93334-4504 93334-5001 93334-5002 93334-5501 93334-6001 93334-6002 93334-6501 93339-0001 93339-0002 93339-0003 93339-0004 93339-0005 93339-0006 93339-0007 93339-0008 93339-0009 93339-0010 93339-0011 93339-0012 93339-0013 93339-0014 93339-0016 93339-0017 93339-0018 93339-0019 93339-0020 93339-0021 93339-0022 93339-0023 93339-0024 93339-0025...
  • Page 7: Operation

    2. This tool is not adjustable for termination height. Variations in tools, connectors, wire stranding, and insulation types may affect termination height. 3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair.
  • Page 8 Hand Tool for Appli-Mate RAST2.5, RAST Signal, and R-Power Connectors When trimming the connector off the molded chain, be careful to not accidentally close the connector partway. If the connector is closed too far, wires will be unable to fit into it. 1.
  • Page 9: Maintenance

    2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex connectors specified for this tool. CAUTION: Molex specifications are valid only when used with Molex connectors and tooling. UNCONTROLLED COPY Doc No: ATS-6382729HM...
  • Page 10 Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63827-2970 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...
  • Page 11: Parts List

    RELEASE LEVER Figure 8 Application Tooling Support 2200 Wellington Court Lisle, IL 60532 USA Phone: +1-402-458-TOOL (8665) E-mail: applicationtooling@molex.com Visit our Website at www.molex.com/applicationtooling UNCONTROLLED COPY Doc No: ATS-6382729HM Release Date: 05-15-14 Page 11 of 11 Revision: B Revision Date: 07-15-16...

This manual is also suitable for:

63827-2900