molex 63827-9300 Manual

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Hand Crimp Tool Quick Disconnect, Female Crimp Terminals
Order Number
63827-9300

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is IPC/WHMA-A-620 Class 2 compliant
When crimping to AWG type wires, use tool 63811-1500 or 63811-1600

SCOPE

Products: Mini-Fit Sr. Male and Female Terminals crimped to 5mm
Terminal
Terminal
Series No.
Order No. (3)
42815-0010
42815
42815-0012
42817-0010
42817-0012
42817
42817-0110
42817-0112
(1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range
(2) Overall insulation OD specification for terminal.
(3) Reeled terminals: When cutting terminal from strip, cut-off tab not to exceed 0.50mm (.020")
DEFINITION OF TERMS
3.75mm  0.20
CONTACT GAP
1.00mm  .20
BEND
UP
ROLLING
TWISTIN
BEND
DOWN
Doc No: ATS-638279300
Revision: B
Application Tooling Specification
Wire Size
mm² Construction
6
37 x 0.45mm
42815-0011
6
84 x 0.29mm
42815-0019
5
65 x 0.32mm
6
37 x 0.45mm
42817-0011
42817-0019
6
84 x 0.29mm
42817-0111
5
65 x 0.32mm
WIRE
INSULATION
SEAM
0.00mm - 0.05mm
G
Release Date: 12-02-15
Revision Date: 02-08-21
Insulation Diameter
IPC/WHMA-A-620 (1)
mm
In.
4.00-4.20
.157-.165
4.00-4.20
.157-.165
3.75mm  0.20
INSULATION
CRIMP
CONTACT GAP
UNCONTROLLED COPY
2
and 6mm
2
wire.
Terminal (2)
mm
In.
3.50-5.30 0.14-0.21 7.50-8.50 0.30-0.36
3.50-5.30 0.14-0.21 7.50-8.50 0.30-0.36
CONDUCTOR
STRIP
LENGTH
BELL MOUTH
CONDUCTOR
CRIMP HEIGHT
TYPE 4E
Strip Length
mm
In.
BRUSH
CUT-OFF
TAB
Page 1 of 7

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Summary of Contents for molex 63827-9300

  • Page 1 Hand Crimp Tool Quick Disconnect, Female Crimp Terminals Order Number 63827-9300 Application Tooling Specification TYPE 4E FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimping die.
  • Page 3 Hand Crimp Tool Quick Disconnect, Female Crimp Terminals OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals PUSH LEVER TO...
  • Page 4 Hand Crimp Tool Quick Disconnect, Female Crimp Terminals Locator Replacement See the parts list on the last page of this document for the proper locator order number. Follow the steps below to replace the locator: 1. Open the hand crimp tool and turn the tool upside down on the back side. 2.
  • Page 5 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 6 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools:  This tool is qualified to pull force only. See the Molex website for the Quality Crimp Handbook for more information on pull testing. ...
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-638279300...

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