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Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision, user-friendly terminal locator holds terminals in the proper crimping position
Right and Left handed applications
Dies and Locator from this tool can be used in the Battery-Powered Tool Order No. 63816-0200 (110 V) or
63816-0250 (220 V) with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery-Powered Crimp Tool
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 28 AWG.
Terminal Series No.
104505
(1) Customer to cut off terminal from reel: 0.10mm (.004") maximum Cut-Off Tab.
DEFINITION OF TERMS
BELL MOUTH
CUT-OFF
CONDUCTOR
TAB
CRIMP HEIGHT
Doc No: 638275000
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form Only (1)
AWG mm²
104505-8003
28
STRIP LENGTH
BRUSH
Release Date: 04-27-15
Revision Date: 05-24-17
Wire Size
Insulation Diameter (Max)
mm
0.089
0.97
SEAM
INSULATION
CRIMP
WIRE
UNCONTROLLED COPY
TYPE 4D
Order No. 63827-5000
Strip Length
In.
mm
In.
.380
1.10-1.40 .043-.055
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63827-5000
- Page 1 HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63827-5000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision, user-friendly terminal locator holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery-Powered Tool Order No.
- Page 2 SQUEEZE OPERATION HANDLES TOGETHER CAUTION: Crimp only the Molex terminals Figure 1 listed in the scope for this tool. Do not crimp hardened objects because damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
- Page 3 Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal TOOLING PARTIALLY 4. Release the locator button, allowing the locator to return to the crimping CLOSED position. 5. Close the tool handle until the first ratchet position engages. See Figure 4. PARTIALLY 6.
- Page 4 Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal Right or Left Hand Operation JAWS OPEN This hand tool has an added feature that can be converted from a right handed application to a left PULL OPEN TOOLING handed application. It is necessary to reverse the TOOLING tooling if using the left handed application along with M3 BHCS...
- Page 5 All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
- Page 6 4. Use only the Molex terminals specified for crimping with this tool. Certification Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools: This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire that has been stripped 12.7mm (.50”) long so that there is no crimping of the insulation.
- Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...
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