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Hand Crimp Tool for Poseidon II Crimp Terminals
Modular Crimp Head
Order No. 63827-8270
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
A-620 Class 2 compliant as indicated and RoHS compliant
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
Products: Poseidon II Terminals, 16 AWG UL1061, 18 AWG UL1007 and 18 AWG UL1095 wires.
Terminal Series No. Terminal Order No.
173041
173042
DEFINITION OF TERMS
BELL MOUTH
CUT-OFF
TAB
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-6382782HM
Revision: A
Application Tooling
Specification Sheet
173041-0001
173042-0001
STRIP LENGTH
CONDUCTOR BRUSH
INSULATION
CONDUCTOR
CRIMP
Release Date: 03-04-16
Revision Date: 03-04-16
Wire Size
Insulation Diameter
AWG mm
mm
2
16-18
---
1.90-2.05 .075-.081 3.18-3.80 .125-.150
16-18
---
1.90-2.05 .075-.081 3.18-3.80 .125-.150
SEAM
CRIMP
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63827-8200
Strip Length
In.
mm
In.
BEND UP
TWISTING
BEND
DOWN
ROLLING
Page 1 of 6
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Summary of Contents for molex 63827-8200
- Page 1 TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63827-8270 Order No. 63827-8200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning ...
- Page 2 Hand Crimp Tool for Poseidon II Crimp Terminals CRIMP SPECIFICATIONS Cut-off Tab Maximum Bell mouth Conductor Brush Terminal Series No. (Contact side) 173041 0.10-0.60 .004-.024 0.13 .005 0.25-0.50 .010-.020 173042 0.10-0.60 .004-.024 0.13 .005 0.25-0.65 .010-.030 To achieve the conductor brush specification, special care must be taken, or a light touch ...
- Page 3 Hand Crimp Tool for Poseidon II Crimp Terminals WIRE STOP CONDUCTOR CONDUCTOR INSULATION TERMINAL BLADE PUNCH PUNCH PUNCH WIRE AGAINST WIRE STOP WIRE TERMINAL INSULATION ANVIL CONDUCTOR LOCATOR WIRE ANVIL Figure 3 Figure 2 6. Push the wire until it stops. See Figure 3. REMOVE Note: Do not push the wire too far.
- Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 5 Hand Crimp Tool for Poseidon II Crimp Terminals The chart below shows all applications for this Modular Crimp Head. Modular Crimp Head Tool Tool Adapter Adapter Figure Order No. Order no. Description Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63827-8270 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter...
- Page 6 Crimping Spring HANDLE SPRING M4 X 8mm LONG BHCS RATCHET RELEASE LEVER CRIMPING Figure 8 SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382782HM Release Date: 03-04-16 Page 6 of 6 Revision: A Revision Date: 03-04-16...
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