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Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals.
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or
63816-0250 (220 V), with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 6.35mm Slip-On Receptacle, 22 - 20 AWG.
Terminal Series No.
35725
DEFINITION OF TERMS
Doc No: ATS-638277900
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel
35725-3800
35725-3801
35725-3810
Customer to cut off terminal from reel: Cut tabs flush with terminal at both ends.
CONDUCTOR
CRIMP HEIGHT
CUT-OFF TAB
Release Date: 02-03-15
Revision Date: 02-03-15
Wire Size
Insulation Diameter
AWG
mm²
mm
22-20 0.35-0.50 2.6 max
INSULATION CRIMP
WIRE
SEAM
STRIP LENGTH
BRUSH
UNCONTROLLED COPY
TYPE 4D
Order No. 63827-7900
Strip Length
In.
mm
In.
.102 max 4.80-5.20 .157-.205
BELL MOUTH
CUT-OFF TAB
Page 1 of 7
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Summary of Contents for molex 63827-7900
- Page 1 Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63827-7900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping ...
- Page 2 LOCATOR HANDLE WILL IN DOWN OPERATION SPRING OPEN POSTION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame Figure 1 and/or crimp dies.
- Page 3 Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. RELEASE LOCATOR BUTTON LOCATOR TERMINAL PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN Figure 3 TOOLING TERMINAL PARTIALLY 3. While holding the locator button in, load the terminal into the proper nest CLOSED opening in the locator based on the wire gauge or terminal type PARTIALLY markings on the hand tooling.
- Page 4 Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. Locator Replacement LOCATOR SQUEEZE See the parts list on the last page of this HERE MAKE SURE document for the proper locator order number. CENTER OF LOCATOR Follow the steps below to replace the locator. IS IN THE SQUEEZE DOWN POSITION...
- Page 5 Hand Crimp Tool For 6.35mm Slip-On Receptacle Terminals. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 63827-7900 Hand Crimp Tool Figure 13 63827-7975 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638277900 Release Date: 02-03-15 Page 7 of 7 Revision: A Revision Date: 02-03-15...
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