molex 63827-8770 Specification Sheet
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molex 63827-8770 Specification Sheet

Hand crimp tool for sealed single contact terminals
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Hand Crimp Tool for Sealed Single Contact Terminals
Tool Kit
Order No. 63827-8770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
SCOPE
Products: Sealed Single Contact Terminal for S8 and T20 Socket
Terminal
Series No.
49869
DEFINITION OF TERMS
BELL MOUTH
CONDUCTOR
CUT-OFF
CRIMP HEIGHT
TAB
L
Doc No: ATS-6382787HM Release Date: 06-05-15
Revision: A
Application Tooling
Specification Sheet
Terminal Order No. Wire Size and Type
Reel Form Only
mm²
0.5
49869-9702
0.75
0.85
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
WIRE
Revision Date: 06-05-15
Insulation Diameter
Type
mm
In.
AVS
2.0 – 2.1 0.078 – 0.083
FLRY-A
1.7 – 1.9 0.067 – 0.075
AVS
2.1 – 2.3 0.083 – 0.091
SEAM
INSULATION
CRIMP
SEAL
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63827-8700
Strip Length
mm
In.
5.0 – 5.5 0.20 – 0.22
BEND UP
TWISTING
BEND
DOWN
▲
TYPE 4C
ROLLING
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Summary of Contents for molex 63827-8770

  • Page 1 Hand Crimp Tool for Sealed Single Contact Terminals Application Tooling TYPE 4C Specification Sheet Tool Kit Hand Crimp Tool Order No. 63827-8770 Order No. 63827-8700 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles ...
  • Page 2 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Crimp only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimping dies.

  • Page 3: Installation

    Hand Crimp Tool for Sealed Single Contact Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: POWER CRIMP HEAD LIFT UP ON THE LOCATOR PUNCHES M4 X 18 LONG BHCS SWING LOCATOR OPEN PRESS DOWN ON THE BRASS M4 X 10 LONG...
  • Page 4 Hand Crimp Tool for Sealed Single Contact Terminals Crimping Terminals 1. Crimp only the terminal listed in the preceding charts. 2. Turn the Locator Lock Latch down to unlock. See Figure 3. 3. Swing the terminal locator away from the crimp tool shown in Figure 4. TERMINAL SWING OPEN LOCATOR LATCH...

  • Page 5: Maintenance

    Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63827-8770 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head Applications for the Tool Kit Hand Crimp Tool...

  • Page 8: Hand Tool Parts List

    Hand Crimp Tool for Sealed Single Contact Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63827-8770 Tool Kit with Locator 63827-8775 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT...

  • Page 9: Power Head Parts List

    M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382787HM Release Date: 06-05-15 Page 9 of 9 Revision: A Revision Date: 06-05-15...

This manual is also suitable for:

63827-8700

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