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Installation, Operation & Maintenance Manual
Four Post
Surface Mounted Lift
Models Q4P09H & Q4P09X
(9,000 lb Capacity)
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:sales@qualitylifts.com
Web
site:www.qualitylifts.com
Office 877-771-5438/ 502-583-5438 Fax 502-583-5488
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev 10/8/09
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Table of Contents
Related Manuals for Challenger Lifts Q4P09H
Summary of Contents for Challenger Lifts Q4P09H
- Page 1 Installation, Operation & Maintenance Manual Four Post Surface Mounted Lift Models Q4P09H & Q4P09X (9,000 lb Capacity) 200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944 Email:sales@qualitylifts.com site:www.qualitylifts.com Office 877-771-5438/ 502-583-5438 Fax 502-583-5488 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...
- Page 2 Models Q4P09H & Q4P09X Installation, Operation and Maintenance ENERAL PECIFICATIONS Q4P09H Q4P09X SPECIFICATIONS 212½” [17’-8½”] 232” [19’-4”] Length Overall 112¼” Width Overall 95” Inside Columns 160½” [13’-4½”] 184¾” [15’-4¾”] Between Columns 84½” 96½” Height of Columns 6” Height of Runways 20”...
- Page 3 Models Q4P09H & Q4P09X Installation, Operation and Maintenance Fig 2 – Drive Under Height Rev 10/8/09 Q4P09-IOM-Q.doc...
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Page 4: Vertical Clearance
Models Q4P09H & Q4P09X Installation, Operation and Maintenance ERTICAL LEARANCE AFETY OTICES AND ECALS Check the height of the area where the lift is to be For your safety, and the safety of others, read and installed. Clearance should be calculated based on understand all of the safety notices and decals the full raised height of the lift. -
Page 5: Installation
Models Q4P09H & Q4P09X Installation, Operation and Maintenance Receiving Component Packing List The shipment should be thoroughly inspected as soon as it is received. The signed bill of lading is ITEM QTY/ DESCRIPTION acknowledgement by the carrier of receipt in good LIFT condition of shipment covered by our invoice. - Page 6 Models Q4P09H & Q4P09X Installation, Operation and Maintenance 4) Check the lock clevis to ensure it is secure and that the lock pawl is in the correct position as shown in Fig 4. Adjust the clevis if necessary. Fig 5 – Column/Cross Beam Assembly 7) With help, stand up the front and rear column/cross beam assemblies.
- Page 7 Models Q4P09H & Q4P09X Installation, Operation and Maintenance 10) Remove the four (4) cross beam sheaves (one sheave from each end). The runway sheave pins do not need to be removed. 11) Starting from the top of the left sheave stack,...
- Page 8 Models Q4P09H & Q4P09X Installation, Operation and Maintenance Fig 12 – Power Unit 31) For installs on the front of the column (Fig 13), rout the power unit supply line to the Fig 7 – Lock Ladder Assembly bulkhead shown below.
- Page 9 Models Q4P09H & Q4P09X Installation, Operation and Maintenance 33) For installs with the power unit on the side of 36) Connect the power unit to a suitable the column rout the supply line to the electrical power source. The standard power bulkhead shown in Fig 15.
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Page 10: Wiring Diagram
Models Q4P09H & Q4P09X Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONECTIONS FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig 18 – WIRING DIAGRAM Rev 10/8/09 Q4P09-IOM-Q.doc... -
Page 11: Optional Accessories
Models Q4P09H & Q4P09X Installation, Operation and Maintenance PTIONAL CCESSORIES (Q4P09CS) OBILITY (Q4P09DT) 1) This set of four casters when attached to the 1) Place drip tray between runways in the Jack cross beams of an unloaded lift, Fig 22, pick rail, Fig 19. -
Page 12: Owner /Operator Checklist
Models Q4P09H & Q4P09X Installation, Operation and Maintenance WNER PERATOR HECKLIST SAVE THESE INSTRUCTIONS deliver them to owner/user/employee along with other materials furnished with this lift. 45) Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide. -
Page 13: Operation Procedure
Models Q4P09H & Q4P09X Installation, Operation and Maintenance Automotive Lifts-Safety Requirements PERATION ROCEDURE Operation, Inspection and Maintenance. AFETY OTICES AND ECALS The Owner/Employer shall display the lift manufacturer’s operating instructions; ALI/SM This product is furnished with graphic safety 93 -1, ALI Lifting it Right safety manual; ALI/ST- warning labels, which are reproduced on 90 ALI Safety Tips card;... -
Page 14: Lifting A Vehicle
Models Q4P09H & Q4P09X Installation, Operation and Maintenance IFTING A EHICLE AINTENANCE Place entrance ramps in the slotted holes on the To avoid personal injury, permit only qualified front of the ramp. Drive vehicle onto lift. Set personnel to perform maintenance on this parking brake. -
Page 15: Parts Breakdown
Models Q4P09H & Q4P09X Installation, Operation and Maintenance Parts Breakdown Models Q4P09H & Q4P09X IMPORTANT!!! Replace all worn or broken parts with genuine Quality Lifts Inc. parts. Contact your local Quality Lifts Parts Distributor for pricing and availability. (Call Quality Lifts Inc. (502) 583-5438 for the Parts Distributor in your area) Rev 10/8/09 Q4P09-IOM-Q.doc... - Page 16 Models Q4P09H & Q4P09X Installation, Operation and Maintenance Parts Breakdown Fig A. General Layout Rev 10/8/09 Q4P09-IOM-Q.doc...
- Page 17 Models Q4P09H & Q4P09X Installation, Operation and Maintenance ITEM # PART # QTY/LIFT DESCRIPTION TCS4-08-01-00A (Q4P09H) IDLER RUNWAY WELD TCS4A-08-01-00 (Q4P09X) TCS4-07-01-00A (Q4P09H) POWER RUNWAY WELD TCS4A-07-01-00 (Q4P09X) TCS4-01-01-00 (Q4P09H) POWER COLUMN WELD TCS4A-01-01-00 (Q4P09X) TCS4-02-01-00 (Q4P09H) IDLER COLUMN WELD...
- Page 18 Models Q4P09H & Q4P09X Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig B. Cables ITEM # PART # QTY/LIFT DESCRIPTION TCS4-11-02 PASSENGER SIDE REAR CABLE (175½”) TCS4-11-04 (354”) (Q4P09H) PASSENGER SIDE FRONT CABLE TCS4A-11-04 (378¼”) (Q4P09X) TCS4-11-03 (296½”) (Q4P09H) DRIVER SIDE FRONT CABLE TCS4A-11-03 (320½”) (Q4P09X)
- Page 19 Models Q4P09H & Q4P09X Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig C. Runway Sheaves ITEM # PART # QTY/LIFT DESCRIPTION B40053 1/8” THICK BEARING TCS4-04-03-00 SHEAVE ASSEMBLY TCS4-07-04-00 SHEAVE PIN ASSEMBLY (RUNWAY) B31188 M8 x 16mm Lg. HEX LOCKING FLG. HD. CAP SCREW TCS4-07-03 RUNWAY SHEAVE SPACER –...
- Page 20 Models Q4P09H & Q4P09X Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig D. Cross Beams Rev 10/8/09 Q4P09-IOM-Q.doc...
- Page 21 Models Q4P09H & Q4P09X Installation, Operation and Maintenance ITEM # PART # QTY/LIFT DESCRIPTION TCS4-04-01-00A FRONT CROSSBEAM WELD TCS4-05-01-00A REAR CROSSBEAM WELD TCS4-04-02 SLIDE BLOCK B40127 LOCK PIVOT PIN TCS4-04-11-00 PRIMARY LOCK PAWL B40132 SPACER BUSHING JSZ5-5-02-05 ROLLER B40134 SLACK CABLE LATCH...