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CHALLENGE
MODEL MS-10B
PAPER DRILL
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com

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Table of Contents
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Summary of Contents for Challenge MS-10B

  • Page 1 CHALLENGE MODEL MS-10B PAPER DRILL Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
  • Page 2 Serial Numbers 095305 & Up OPERATION MANUAL MODEL MS-10B PAPER DRILLING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores, MI 49441-6081 USA ChallengeMachinery.com F.399-DO February 2009...
  • Page 3: Introduction

    Also be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE. If you bought a used machine, it is important to have the following information on record at Challenge. Copy this page, fill in the information and send it care of The Challenge Service Department, 6125 Norton Center Drive •...
  • Page 4: Table Of Contents

    7.7 TOOL STORAGE ........................19 7.8 DRILLING TIPS ..........................19 7.9 Routine Maintenance........................21 8.0 Accessories.............................22 8.1 Genuine Challenge Hollow Drills ....................22 8.2 Drill Ease ............................22 8.3 Challenge Drilling Blocks ......................22 8.4 Hollow Drill Hand Sharpener ......................23 8.5 Handy - Sharp - Hollow Drill Sharpener ..................24 8.6 Two Hand Push Button Control ....................25...
  • Page 5: Safety

    • If the machine sounds or operates abnormally, turn it off and have it checked by a qualified service person or your Authorized Challenge Dealer. • CRUSH HAZARD, keep feet off the pedal when handling paper under the pressure feet. DO NOT REST FOOT ON PEDAL at any time! •...
  • Page 6: Warning Label Definitions

    2.0 Safety 2.3 Warning Label Definitions The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced. The item number and location of each label can be found in Section 17.0, Schematics and Parts List.
  • Page 7: Specifications

    See Options for Large Hole Drilling and Triple Drill Head for drilling 3 holes on 1” Centers Challenge reserves the right to make changes to any product or specification without notice and with- out incurring responsibility to existing units.
  • Page 8: Packing List

    4.0 Packing List 4.0 Packing List Part No. Description Qty. Basic Machine A-4950-2 Hand Drill Sharpener / Chip Remover A-6626 Wood Drill Blocks A-6588 T- Handle Drill Drift S-1718 Grease Gun 4688 Lubrication Stick 5064 Drilling Block Hook 6563-2 Filler Block H-6955-506 Thumb Screws for Filler Blocks 6614...
  • Page 9: Options

    5.0 Options 5.0 Options Standard Drilling Head – P/N A-6594-6 Capacity is 2-1/2”/6.4cm. One 1/4” & one 5/16” hollow drill included with each head. (Can also be used with 2” hollow drills) Triple Drilling Head – P/N A3-6594-5 Drills three holes at once on 1” Centers. Capacity is 2-1/2”/6.4cm.
  • Page 10: Drill Head Configurations

    5.0 Options 5.1 Drill Head Configurations...
  • Page 11 Handwheel Start/Stop and Table Lite Push Buttons Drive Spline Ac- Shield cess Window Drive Spline Backgauge Lock Drill Heads Knob Side Guide Backgauge Main disconnect switch Speed Control Tool Drawer Chip Drawer Electrical Panel Access Cover Foot Pedal MS-10B DRILL...
  • Page 12: Installation Guide

    Test your volt- age when the shop is at actual working levels. Challenge recommends a dedicated line with a lock- able disconnect to provide adequate power for this machine.
  • Page 13: Three Phase Hook-Up

    4mm sq. 4mm sq. Standard electrical for the MS-10B is either 208/ 230 3 phase, 60 Hz. (Unless specified other.) It is the customer’s responsibility to wire the machine for the rated voltage and current. IMPORTANT: Select the proper transformer primary tap to match the voltage supplied to the...
  • Page 14: Controls

    The red STOP push button will shut both motors off. The MS-10B drill is equipped with a safety interlock system that prevents the machine from being run with the chip drawer removed or the spindle guard up. Also, if the cover is raised or the drawer opened while the machine is running, the motors will shut off and the machine will have to be re- started when the drawer and/or cover are back in place.
  • Page 15: Drill Blocks

    6.0 Installation Guide 6.5.1 Drill Blocks The wood blocks are inserted in the table slot as shown in Figure 3. The blocks should be flush with the table top, shim if necessary. The blocks can be turned around and over when worn. Figure 3 6.5.2 Mounting Drill Heads The drill heads are inserted as follows:...
  • Page 16 6.0 Installation Guide 2. Rotate the spindle lock knob until the cut out in the knob aligns with the pin in the spline shaft and pull the shaft out. (See Figure 5 & Figure 6,below) Spline shaft lock Spline shaft knob.
  • Page 17: Mounting The Side Guide

    6.0 Installation Guide Swing the front cover back unit it rests on top of the machine. Loosen the drill head clamp located on the back of the drill head. Place the head on the dovetail of the drill and slightly tighten the clamp screw.
  • Page 18: Installing/Removing The Hollow Drills

    6.0 Installation Guide 6.5.4 Installing/Removing the Hollow Drills Always handle drills with care to avoid servere lacerations. Even dull drills are sharp enough to cause lacerations. TO INSTALL : Insert the tapered head of the hollow drill into the spindle. Press the drills firmly into place so they do not fall out when the machine is started.
  • Page 19: Operation

    The MS-10B is capable of up to ten standard drill heads; or two triple drill heads; or two large-hole drill heads. When using standard drill heads or two triple heads, it is recommended that no more than five half-inch drill bits be used at one time.
  • Page 20: Positioning The Drill Heads

    The MS-10B is capable of up to ten standard drill heads; or two triple drill heads; or two large-hole drill heads. When using standard drill heads or two triple heads, it is recommended that no more than five half-inch drill bits be used at one time.
  • Page 21 Challenge. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products, and The Challenge Machinery Company does not authorize any such modification or alteration to any Challenge products. Any modification or al- teration of any Challenge product will void any remaining warranty.
  • Page 22: Routine Maintenance

    7.0 Operation 7.9 Routine Maintenance General Production losses can be reduced if good maintenance practices are followed. The following sugges- tions may be helpful: 1. Recognize the fact that the user of hydraulic equipment has more control over maintenance than the manufacturer.
  • Page 23: Accessories

    It eliminates binding and excessive heating of the drill. Will not discolor the stock. CARE MUST ALWAYS BE TAKEN WHEN USING STICK AND HANDLING DRILLS. 8.3 Challenge Drilling Blocks Cat. No. A-6626-24 These Challenge 1x6” / (3 x15 cm) wood drilling blocks are for round hole drilling operations. Sold in packages of 24.
  • Page 24: Hollow Drill Hand Sharpener

    This Challenge Hollow Drill Sharpener can pay for itself many times over through longer drill life, eas- ier, faster drilling, and less sharpening time. All sizes of drills from 1/8 to 1/2 inch in diameter can be sharpened.
  • Page 25: Handy - Sharp - Hollow Drill Sharpener

    8.0 Accessories 8.5 Handy - Sharp - Hollow Drill Sharpener Catalog No. 57100 Features: • Spring- loaded pressure prevents flaring the end of the hollow drill bit. • Light and portable, easy to use. • Clamps onto a bench or table. •...
  • Page 26: Two Hand Push Button Control

    8.6 Two Hand Push Button Control Catalog No. A-4851-51 This 2-hand control safety kit can be installed on the MS-10B in place of the standard foot pedal con- trol. All of the necessary hardware and instructions are included in the kit. The 2-hand control offers anti-tie down and anti-repeat features, which means both buttons must be released between each cycle, and both buttons must be pressed within .5 seconds of each other.
  • Page 27: Fiber Cutting Blocks

    Limited to those sizes presently in stock. 8.16 Chip Chute Extension Empties chips out the rear of machine instead of into drill base bin. Catalog No. #A-6676 8.17 Drill Head Grease 1 pint. For lubrication of MS-10B Drill Heads. Catalog No. 6614...
  • Page 28: Rykon 100 Hydraulic Oil

    8.0 Accessories 8.18 Rykon 100 Hydraulic Oil quarts) Available in 5 gallon container only. Catalog No. S-1991-4 (Capacity 1-1/2 8.19 Large Hole Hollow Drill bits 2"/51 mm drilling capacity. For use with large hole drilling head only. Sizes other than those listed, available on special order.
  • Page 29 8.0 Accessories...

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