Challenge CMT 330 Additional Service Manual And Parts List
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Challenge CMT 330 Additional Service Manual And Parts List

Challenge CMT 330 Additional Service Manual And Parts List

Three-knife trimmer
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  • Page 1 The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
  • Page 2 THE CHALLENGE MACHINERY COMPANY CMT 330 Three-Knife Trimmer Service Manual CAUTION FX.033 Certain components in the CMT 330 are susceptible to dam- Issued: January 2002 age due to electrostatic discharge. Observe all ESD proce- dures to avoid component damage. Revised:...
  • Page 3 Use good judg- vice of equipment may affect the warranty of- ment and common sense when working fered by Challenge with respect to such equip- with and around the machine and its ac- ment. If the customer services this equipment, cessories.
  • Page 4  Modifications were made to servo and pump relay repair analysis procedures to accommodate changes in those cir- cuits. 01/02 Revisions CMT 330 Three-Knife Trimmer...
  • Page 5 Page Rev. Page Rev. Page Rev. Page Rev. 2-58 01/03 2-68 01/03 2-41 01/03 01/03 2-32 01/03 01/03 2-17 01/03 2-19 01/03 2-29 01/03 2-33 01/03 2-34 01/03 2-35 01/03 5-34 01/03 01/02 Revision CONTROL LIST CMT 330 Three-Knife Trimmer...

  • Page 6: Table Of Contents

    Contents ............6-1 Contents ............2-1 Book Quality RAPs Contents ............3-1 Repair/Adjustment Procedures Contents ............4-1 Parts List Section Contents ............5-1 General Procedures/Information Contents ............6-1 Wiring Data Contents ............7-1 4/19 Table of Contents CMT 330 Three-Knife Trimmer...

  • Page 7: Purpose

    Section 2- Status Indicator RAPs The installation procedures follow as the first CAUTION section in the CMT 330 Installation and Opera- This section contains Repair Analysis Proce- A Caution with this symbol indicates an operating or mainte- tor's Manual. It describes preferred installation dures (RAPs) necessary to repair faults.

  • Page 8: Warning Symbols

    3. The input LED on the main circuit board changes states. Electrical Shock Hazard! 4. The status light on top of the machine Disconnect power before removing changes states. cover. Electrical Shock Hazard! Main Power Disconnect Disconnect power before removing cover. 01/02 Warning SYMBOLS CMT 330 Three-Knife Trimmer...
  • Page 9 Notes: 01/02 Power LOCKOUT PROCEDURE viii CMT 330 Three-Knife Trimmer...

  • Page 10: Service Call Procedures

    Title Page 1. Service Call Procedures Introduction ............. 1-2 1.1 Initial Actions ..........1-3 1.2 System Checks ......... 1-4 1.3 Scheduled Maintenance ......1-5 1.4 Final Actions ..........1-5 01/02 Service Call Procedures SECTION CONTENTS CMT 330 Three-Knife Trimmer...

  • Page 11: Introduction

    Regular Maintenance is performed after proper machine operation is re-established. Final Actions are taken to complete the service call. Service log entries are made. If necessary, tag modifications are made. The service issue is closed. Service Call Procedures 01/02 Introduction CMT 330 Three-Knife Trimmer...

  • Page 12: Initial Actions

    2.1 Status Messages on page 2-2. Note that some faults without status messages may cause a fault that does have a status message. This may give 01/02 Service Call Procedures Initial Actions CMT 330 Three-Knife Trimmer...

  • Page 13: System Checks

    7. Go to Table 2-3. Faults without Status Mes- Data. Compare the sensor data screen sages and perform applicable RAPs. with the normal idle states with motor on as 8. Go to 1.3 Scheduled Maintenance and1.4 Final Actions. Service Call Procedures 01/02 System CHECKS CMT 330 Three-Knife Trimmer...

  • Page 14: Scheduled Maintenance

    13. Go to section 1.4 Final Actions if closing the gent and a moist cloth. service call. 3. Clean the tabletop, elevator shelves, and Go to CMT 330 Installation and Operator conveyor belts using a mild, non-abrasive Manual for proper setup of the trimmer's ac- Annual Procedure detergent and a moist cloth.
  • Page 15 NOTES: Service Call Procedures 01/02 Final ACTIONS CMT 330 Three-Knife Trimmer...

  • Page 16: Title Page

    RAP 2.36 Face Knife Slowdown Sensor ..2-40 RAP 2.37 Side Knife Slowdown Sensor ..2-40 RAP 2.38 Side Knife Preset Sensor ..... 2-41 01/02 Status Indicator RAPs SECTION CONTENTS CMT 330 Three-Knife Trimmer...

  • Page 17: 2.1 Status Messages

    RAP 2.53 Face Knife Cut Valve gize, the knife down valve did not energize, or the side knife up proximity is faulty. Status Indicator RAPs 01/02 RAP 2.1 Status Messages CMT 330 Three-Knife Trimmer...
  • Page 18 The number of machine cycles has exceeded that which is recom- ADJ 4.2 Trimmer Lubrication mended for lubrication. It is time to lubricate the machine. ADJ 4.7 Elevator Lubrication 01/02 Status Indicator RAPs RAP 2.1 Status Messages CMT 330 Three-Knife Trimmer...
  • Page 19 Either the cut valve did not de-energize, or RAP 2.52 Side Knives Cut Valve the down limit proximity sensor may be faulty. RAP 2.50 Proportional and Dump Valves Status Indicator RAPs 01/02 RAP 2.1 Status Messages CMT 330 Three-Knife Trimmer...
  • Page 20 Either a stop button is pressed or one is faulty. RAP 2.47 Stop/Remote Stop Buttons Upper door is Open One of the upper doors is open or interlock is defective. RAP 2.14 Upper Door Interlocks 01/02 Status Indicator RAPs Status Messages RAP 2.1 CMT 330 Three-Knife Trimmer...
  • Page 21 31-0 32-1 32-1 32-0 C)Outputs C)Outputs C)Inputs D)Exit D)Exit D)Exit Figure 2-1. Sensor Data Screen in Idle State Figure 2-2. Sensor Data Screen w/motor ON Figure 2-3. Output Data Screen Status Indicator RAPs 01/02 RAP 2.1 CMT 330 Three-Knife Trimmer...
  • Page 22 RAP 2.22 Side Knives Up Sensor Side knife slowdown proximity sensor RAP 2.37 Side Knife Slowdown Sensor Face knife up proximity sensor RAP 2.21 Face Knife Up Sensor Table 2-1. Input States in Idle In-line 01/02 Status Indicator RAPs RAP 2.1 CMT 330 Three-Knife Trimmer...
  • Page 23 RAP 2.45 Registration Assembly Motor Mot B Side knife motor RAP 2.39 Side Knife Motor Mot C Not used Hydraulic motor is not switched on. Table 2-2. Output/Misc. States in Idle In-line Status Indicator RAPs 01/02 RAP 2.1 CMT 330 Three-Knife Trimmer...

  • Page 24: 2.2 Faults Without Status Messages

    Operation, RAP 2.26 Servo Relay Tilt In-feed conveyor tilt operation is faulty RAP 2.65 Tilt In-feed Operation, RAP 2.41 In-feed Conveyor Sensor, RAP 2.28 Tilt In- feed Motors Table 2-3. Faults without Status Messages 01/02 Status Indicator RAPs RAP 2.2 CMT 330 Three-Knife Trimmer...
  • Page 25 HI Side knives will not cut RAP 2.52 Side Knives Cut Valve Face knife will not cut RAP 2.53 Face Knife Cut Valve Table 2-3. Faults without Status Messages Status Indicator RAPs 01/02 RAP 2.2 2-10 CMT 330 Three-Knife Trimmer...
  • Page 26 Machine never switches into/out of sleep mode RAP 2.68 Infeed Sleep Mode Sensor Side knives do not move into position RAP 2.39 Side Knife Motor Table 2-3. Faults without Status Messages 01/02 Status Indicator RAPs RAP 2.2 CMT 330 Three-Knife Trimmer 2-11...

  • Page 27: 2.3 Input/Output Leds

    The main PWB is located in the power panel. The location and numbering of these LEDs are shown in the following figures. Figure 2-5. Inputs Figure 2-4. Outputs Figure 2-6. Miscellaneous LEDs Status Indicator RAPs 01/02 RAP 2.3 2-12 CMT 330 Three-Knife Trimmer...

  • Page 28: Rap 2.4 Acquire Status Messages

    50Hz machines This procedure is used to retrieve status mes- 5. Switch on the power. sages from the CMT 330's memory. Procedure (60 Hz machines) 6. Is there line voltage between M1 and M2 at 1. Switch off the power with the red/yellow...
  • Page 29 9. Is there 120 VAC between wires 21 and 22 Disconnect main power and replace the EMI at the power panel? Figure 2-11. EMI Filter to PWB filter (PL 5.29). Status Indicator RAPs 01/02 RAP 2.5 2-14 CMT 330 Three-Knife Trimmer...

  • Page 30: Rap 2.6 Dc Power

    11. Is there 18 VAC between wires 106 and 111? Disconnect main power and replace main PWB. Replace fuse, F9, Figure 2-9. 12. Is there 24 VDC between wires 73 and 74? 01/02 Status Indicator RAPs RAP 2.6 CMT 330 Three-Knife Trimmer 2-15...

  • Page 31: Rap 2.7 Cooling Fans

    2. Check for loose wires 21 and 22 at the fans. 3. Disconnect main power and replace faulty fans (PL 5.29). Figure 2-13. Bridge Rectifier Figure 2-14. Fan Locations Status Indicator RAPs 01/02 RAP 2.7 2-16 CMT 330 Three-Knife Trimmer...

  • Page 32: Rap 2.8 Internal Conveyor Motors

    3. Disconnect main power and replace the re- the green start button and 120 VAC after lay, SSR1, Figure 2-17 (PL 5.31). Figure 2-17. SV and SSR1 Relays 01/03 01/02 Status Indicator RAPs RAP 2.8 CMT 330 Three-Knife Trimmer 2-17...

  • Page 33: Rap 2.9 Left Waste Bin Full Sensor

    2. Disconnect wire 58. The sensor data screen Disconnect main power and replace the displays (6-0). main PWB (REP 4.1). Figure 2-19. R.H. Waste Bin Full Sensor 3. Go to GI 6.6 Retro-reflective Sensors (PL 5.31). Status Indicator RAPs 01/02 RAP 2.9 2-18 CMT 330 Three-Knife Trimmer...

  • Page 34: Rap 2.11 Back Waste Bin Full Sensor

    PWB (REP 4.1). Figure 2-21. Exit Conveyor Full Sensor 3. Go to GI 6.6 Retro-reflective Sensors (PL 3. Go to GI 6.7 Diffuse Sensors (PL 5.85). 5.31). 01/02 01/03 Status Indicator RAPs RAP 2.11 CMT 330 Three-Knife Trimmer 2-19...

  • Page 35: Rap 2.13 Waste Bin Door Interlocks

    3. Check operation of interlocks using RAP Disconnect main power and replace the 2.15 Key Interlock Test. Replace defective main PWB (REP 4.1). Figure 2-24. Back Door Interlocks switches (PL 5.30). Status Indicator RAPs 01/02 RAP 2.13 2-20 CMT 330 Three-Knife Trimmer...

  • Page 36: Rap 2.15 Key Interlock Test

    This type of switch is used on all of ate the switch. The switches are mounted with the hinged doors on the CMT 330 trimmer. Use Torx safety screws. Torx safety screwdrivers the following procedure to test the operation of can be found in the toolkit.

  • Page 37: Rap 2.17 Elevator Lift Plate Sensor

    Replace the main PWB (REP 4.1). Go to GI 6.5 Proximity Sensors (PL 5.54). b. Short wire 40 to 64. The sensor data screen displays (10-1). Replace the main PWB (REP 4.1). Status Indicator RAPs 01/02 RAP 2.17 2-22 CMT 330 Three-Knife Trimmer...

  • Page 38: Rap 2.18 Pneumatic Pressure Switch

    Disconnect wire 60. The sensor data screen displays (19-0). Disconnect main power and replace main PWB (REP 4.1). 5. Short wire 60 to 64. The sensor data screen displays (19-1). 01/02 Status Indicator RAPs RAP 2.18 CMT 330 Three-Knife Trimmer 2-23...

  • Page 39: Rap 2.19 Side Knife Down Sensor

    PWB (REP 4.1). Disconnect main power and replace the 3. Go to GI 6.5 Proximity Sensors (PL 5.23). main PWB (REP 4.1). 3. Go to GI 6.5 Proximity Sensors (PL 5.23). Status Indicator RAPs 01/02 RAP 2.19 2-24 CMT 330 Three-Knife Trimmer...

  • Page 40: Rap 2.21 Face Knife Up Sensor

    3. Go to RAP 2.50 Proportional and Dump main PWB (REP 4.1). Valves and RAP 2.53 Face Knife Cut Valve. 4. Go to GI 6.5 Proximity Sensors (PL 5.31). 01/02 Status Indicator RAPs RAP 2.21 CMT 330 Three-Knife Trimmer 2-25...

  • Page 41: Rap 2.23 Display Backlight

    1. Is there 9 VAC between display panel wires 95 and 96? Check loose wires 95 and 96. 2. Disconnect main power and replace the dis- play PWB (PL 5.41). Figure 2-33. Console Display Status Indicator RAPs 01/02 RAP 2.23 2-26 CMT 330 Three-Knife Trimmer...

  • Page 42: Rap 2.24 Enclosure Lights

    Figure 2-35. Side-knives Mounted Lights Check for loose relay wires 73 and 75. Do the lights operate correctly? Disconnect main power and replace the TL relay (PL 5.31). Normal 01/02 Status Indicator RAPs RAP 2.24 CMT 330 Three-Knife Trimmer 2-27...

  • Page 43: Rap 2.25 Exit Conveyor Motor

    Disconnect power and replace the motor (PL 5.85). Figure 2-37. SSR4 Relay Location 5.86). b. Replace the time delay relay (PL 5.85). 10. Disconnect main power and replace the re- lay, SSR4 (PL 5.31). Status Indicator RAPs 01/02 RAP 2.25 2-28 CMT 330 Three-Knife Trimmer...

  • Page 44: Rap 2.26 Servo Relay

    22 at the T3 transformer? main PWB (REP 4.1). Figure 2-38. Servo Relay Location 9. Is the SV relay switched on? Go to RAP 2.5 Input Power. 01/03 01/02 Status Indicator RAPs RAP 2.26 CMT 330 Three-Knife Trimmer 2-29...

  • Page 45: Rap 2.27 Basic In-Feed Conveyor Motor

    Disconnect main power and replace the ser- Figure 2-40. SSR3 Relay Location vo relay, SV (PL 5.31). 5. With the pump motor running, short wire 26 to 123 at SSR3. Does the motor switch on? Status Indicator RAPs 01/02 RAP 2.27 2-30 CMT 330 Three-Knife Trimmer...

  • Page 46: Rap 2.28 Tilt In-Feed Motors

    7. Is there 24 VDC between wires 93 and 73 at SSR3? Disconnect main power and replace the re- lay, SSR3 (PL 5.31). 8. Check for possible elevator faults. 01/02 Status Indicator RAPs RAP 2.28 CMT 330 Three-Knife Trimmer 2-31...
  • Page 47 RAP 2.28 Tilt In-feed Motors continued Figure 2-43. SSR3 Relay Location Figure 2-42. Level Conveyor Motor Status Indicator RAPs 01/02 RAP 2.28 2-32 CMT 330 Three-Knife Trimmer...

  • Page 48: Rap 2.29 Pump Relay

    88 and 89 main PWB (REP 4.1). were connected, OLH. Does the resistance measure less than 2 Ω? 8. Continue with RAP 2.30 Starter Circuit. 01/02 Status Indicator RAPs 01/03 RAP 2.29 CMT 330 Three-Knife Trimmer 2-33...

  • Page 49: Rap 2.30 Starter Circuit

     Motor starter error! ON when it should be off  Motor starter error! OFF when it should be on Figure 2-46. Pump Motor Relay Status Indicator RAPs 01/03 01/02 RAP 2.30 2-34 CMT 330 Three-Knife Trimmer...

  • Page 50: Rap 2.31 Elevator Motor

    LED 11 switched off? 7. Disconnect main power and replace the re- lay, SSR2 (PL 5.31). Disconnect main power and replace the main PWB (REP 4.1). Figure 2-49. SSR2 Relay Location 01/02 Status Indicator RAPs 01/03 RAP 2.31 CMT 330 Three-Knife Trimmer 2-35...
  • Page 51 Does output LED 26 switch on for 1-2 seconds, then switch off? Disconnect main power and replace the main PWB (REP 4.1). 2. Disconnect main power and replace the re- lay, SSR2 (PL 5.31). Status Indicator RAPs 01/02 RAP 2.31 2-36 CMT 330 Three-Knife Trimmer...

  • Page 52: Rap 2.32 Gripper Clamp

    5. Electrically activate valve number 2 by short- ing wire 68 to 74. Does the valve activate? Disconnect main power and replace valve number 2 (P/N 56009). Figure 2-51. Pneumatic Manifold 01/02 Status Indicator RAPs RAP 2.32 CMT 330 Three-Knife Trimmer 2-37...

  • Page 53: Rap 2.33 Gripper Lift

    PWB (REP 4.1). Disconnect main power and replace valve number 7 (P/N 56009). 3. Disconnect main power and replace the main PWB (REP 4.1). Figure 2-53. Pneumatic Manifold Status Indicator RAPs 01/02 01/03 RAP 2.33 2-38 CMT 330 Three-Knife Trimmer...

  • Page 54: Rap 2.35 Side/Face Knife Air Blast

    72 to 74 on the main PWB. Does air blast off the knives? Disconnect main power and replace valve number 9 (P/N 56009). 4. Disconnect main power and replace the main PWB (REP 4.1). Figure 2-55. Pneumatic Manifold 01/02 Status Indicator RAPs RAP 2.35 CMT 330 Three-Knife Trimmer 2-39...

  • Page 55: Rap 2.36 Face Knife Slowdown Sensor

    Disconnect main power and replace the main PWB (REP 4.1). Disconnect main power and replace the main PWB (REP 4.1). 3. Go to GI 6.5 Proximity Sensors (PL 5.23). Status Indicator RAPs 01/02 RAP 2.36 2-40 CMT 330 Three-Knife Trimmer...

  • Page 56: Rap 2.38 Side Knife Preset Sensor

    Disconnect main power and replace the drive pulleys. main PWB (REP 4.1). 7. Go to GI 6.5 Proximity Sensors (PL 5.31). 01/02 Status Indicator RAPs RAP 2.38 CMT 330 Three-Knife Trimmer 2-41...

  • Page 57: Rap 2.39 Side Knife Motor

    2. Switch on main power. 3. Check voltage between wires 28 and 29. Is there 208/230 VAC? Go to RAP 2.5 Input Power and check the Figure 2-58. Side Knives Motor 208/230 circuit. Status Indicator RAPs 01/02 RAP 2.39 2-42 CMT 330 Three-Knife Trimmer...

  • Page 58: Rap 2.40 Book In Position Sensor

    (REP 4.1). 3. Go to GI 6.6 Retro-reflective Sensors (PL Disconnect main power and replace the 5.63 or PL 5.76). main PWB (REP 4.1). Figure 2-60. In-feed Conveyor Sensor 01/02 Status Indicator RAPs RAP 2.40 CMT 330 Three-Knife Trimmer 2-43...

  • Page 59: Rap 2.42 Book In Elevator Sensor

    3. Go to GI 6.6 Retro-reflective Sensors (PL within the elevator. Go to GI 6.6 Retro- 5.61). Figure 2-62. Book at Top of Elevator Sensor reflective Sensors (PL 5.61). Status Indicator RAPs 01/02 RAP 2.42 2-44 CMT 330 Three-Knife Trimmer...

  • Page 60: Rap 2.44 Book Out Of Elevator Sensor

    RAP 2.44 Book Out of Elevator Sen- Procedure 1. “Book jam between CMT 330 and el- evator” message is always displayed. The Input 21 sensor data screen displays (21-1). The book out of elevator retro-reflective sensor detects books caught between the elevator and the trimmer.

  • Page 61: Rap 2.45 Registration Assembly Motor

    Go to RAP 2.5 Input Power and check the 208/230 VAC circuit. 4. Is there 5 VDC between wires 7 and 8 at the encoder wire connector? Check for loose wires 7 and 8. Status Indicator RAPs 01/02 RAP 2.45 2-46 CMT 330 Three-Knife Trimmer...

  • Page 62: Rap 2.46 Start/Remote Cut Buttons

    Does the console display (20-0)? 4. Switch on the machine and enter sensor data mode. Does the console display Disconnect main power and replace the (20-1)? main PWB (REP 4.1). 01/02 Status Indicator RAPs RAP 2.46 CMT 330 Three-Knife Trimmer 2-47...

  • Page 63: Rap 2.47 Stop/Remote Stop Buttons

    Go to GI 6.11 Contact Block and check each contact block on each stop switch. c. Disconnect main power and replace faulty contact blocks (PL 5.37 or PL 5.41). Status Indicator RAPs 01/02 RAP 2.47 2-48 CMT 330 Three-Knife Trimmer...

  • Page 64: Rap 2.48 Status Light

    Figure 2-69. Status Light slowly) or fault (flashing quickly)? Disconnect main power and replace the sta- tus light (PL 5.36). 2. Disconnect main power and replace the main PWB (REP 4.1). 01/02 Status Indicator RAPs RAP 2.48 CMT 330 Three-Knife Trimmer 2-49...

  • Page 65: Rap 2.49 Jog Cycle

    It is a proportional pressure valve. The 7. Switch on main air. CMT 330 jogs thinner books with less pressure 8. Unlock and switch on power. than thicker books. 9. Manually activate valve number 1 by press- Fault Indicators ing the orange button on top of the valve.

  • Page 66: Rap 2.50 Proportional And Dump Valves

    Go to RAP 2.6 DC Power and check the 24 VDC power supply. Is the power supply okay? Disconnect main power and repair the Figure 2-73. Dump Valve 24 VDC power supply. 01/02 Status Indicator RAPs RAP 2.50 CMT 330 Three-Knife Trimmer 2-51...

  • Page 67: Rap 2.51 Proportional Flow Control

    (with ca- bles connected). 8. Switch on the machine. Insert the metal end of a screwdriver into the dump valve sole- noid coil. Does the solenoid attract the screwdriver? Status Indicator RAPs 01/02 RAP 2.51 2-52 CMT 330 Three-Knife Trimmer...

  • Page 68: Rap 2.52 Side Knives Cut Valve

    84 and 74. Go to RAP 2.6 DC Power and check the 24 VDC power supply. Is the power supply okay? Disconnect main power and repair the 24 VDC power supply. 01/02 Status Indicator RAPs RAP 2.52 CMT 330 Three-Knife Trimmer 2-53...

  • Page 69: Rap 2.53 Face Knife Cut Valve

    85 and 74. Go to RAP 2.6 DC Power and check the 24 VDC power supply. Is the power supply okay? Disconnect main power and repair the 24 VDC power supply. Status Indicator RAPs 01/02 RAP 2.53 2-54 CMT 330 Three-Knife Trimmer...

  • Page 70: Rap 2.54 Registration Plate Extend

    Check for loose wire 116 at the power panel. 4. Disconnect main power and replace the Check for air leaks and disconnected or pinched main PWB (REP 4.1). air hoses. Figure 2-80. Pneumatic Manifold 01/02 Status Indicator RAPs RAP 2.54 CMT 330 Three-Knife Trimmer 2-55...

  • Page 71: Rap 2.55 Elevator Pusher

    Be careful not to over-restrict the flow because it will cause erratic travel at the end of the stroke. Figure 2-82. Pneumatic Manifold Status Indicator RAPs 01/02 RAP 2.55 2-56 CMT 330 Three-Knife Trimmer...

  • Page 72: Rap 2.56 Hydraulic Latches

    8 by pressing the orange button on top of the valve. Does the latch Figure 2-84. Face Knife Latch disengage? Disconnect main power and replace valve number 8 (P/N 56009). 01/02 Status Indicator RAPs RAP 2.56 CMT 330 Three-Knife Trimmer 2-57...

  • Page 73: Rap 2.57 Side Knife Lock

    66 to 74. Do the side knives unlock (cylin- ders release)? Disconnect main power and replace valve number 3 (P/N 56009). 4. Disconnect main power and replace the main PWB (REP 4.1). Status Indicator RAPs 01/02 RAP 2.57 2-58 CMT 330 Three-Knife Trimmer...

  • Page 74: Rap 2.58 Registration Preset Sensor

    Short wire 134 to wire 64 at the main PWB. Does the sensor data change to (26-1)? Disconnect main power and replace the Figure 2-88. Registration Preset main PWB (REP 4.1). 01/02 Status Indicator RAPs 01/03 RAP 2.58 CMT 330 Three-Knife Trimmer 2-59...

  • Page 75: Rap 2.59 Center Clamp

    Short wire 119 to wire 64 at the main PWB. Does the sensor data change to (18-1)? Disconnect main power and replace the Figure 2-92. Center Clamp, R.H. Side main PWB (REP 4.1). Status Indicator RAPs 01/02 RAP 2.59 2-60 CMT 330 Three-Knife Trimmer...

  • Page 76: Rap 2.60 Face Knife Latch Sensor

    Disconnect main power and replace the main PWB (REP 4.1). main PWB (REP 4.1). 4. Go to GI 6.5 Proximity Sensors (PL 5.31). 4. Go to GI 6.5 Proximity Sensors (PL 5.31). 01/02 Status Indicator RAPs RAP 2.60 CMT 330 Three-Knife Trimmer 2-61...

  • Page 77: Rap 2.62 Jogger Retract Sensor

    8. Slide the sensor across its groove until the sensor LED switches on. Figure 2-95. Jogger Retract Sensor 9. Tighten the sensor screw to lock the sensor in place. Status Indicator RAPs 01/02 RAP 2.62 2-62 CMT 330 Three-Knife Trimmer...

  • Page 78: Rap 2.63 Shutdown Relay

    39 and 73 at the relay? Disconnect main power and replace the re- lay (PL 5.31). 5. Check the partner product and its hook-up for the fault. 01/02 Status Indicator RAPs RAP 2.63 CMT 330 Three-Knife Trimmer 2-63...

  • Page 79: Rap 2.64 Input Door Interlocks

    126, 64. Check for shorted wires 65 in the elevator and 127 in the tilt in-feed conveyor. Check the interlock switches for proper op- eration. Replace as necessary (PL 5.71). Figure 2-98. Tilt Conveyor Interlocks Status Indicator RAPs 01/02 RAP 2.64 2-64 CMT 330 Three-Knife Trimmer...

  • Page 80: Rap 2.65 Tilt In-Feed Operation

    Disconnect main power and replace the valve (P/N 56009). 7. Check for proper hose and wire connection inside the conveyor case. Figure 2-100. Tilt Conveyor Air Valve 01/02 Status Indicator RAPs RAP 2.65 CMT 330 Three-Knife Trimmer 2-65...

  • Page 81: Rap 2.66 Servo Drive System

    Is there 24 Disconnect main power and replace the VDC between wires 105 and 73? NOT sensor (PL 5.31). Have an assistant actuate the POT (forward limit) sensor (closest to the Status Indicator RAPs 01/02 RAP 2.66 2-66 CMT 330 Three-Knife Trimmer...
  • Page 82 E-2960, if the following behavior is observed after cycling power and pressing the green start button.  The gripper moves backwards to preset and stops. The gripper clamp does not 01/02 Status Indicator RAPs RAP 2.66 CMT 330 Three-Knife Trimmer 2-67...
  • Page 83 N/A persistent. under a torque largely exceeding rat- ings. Check book thickness setting. A.C1 The servomotor ran out of control. Replace servomotor. A.C8 The multi-turn for the absolute encod- Status Indicator RAPs 01/02 RAP 2.66 2-68 CMT 330 Three-Knife Trimmer...

  • Page 84: Rap 2.67 Gripper Position Sensor

    3. Disconnect wire 134 at the main PWB. Does the sensor data change to (26-0)? Disconnect main power and replace the main PWB (REP 4.1). 4. Go to GI 6.5 Proximity Sensors (PL 5.31). 01/02 Status Indicator RAPs 01/03 RAP 2.67 CMT 330 Three-Knife Trimmer 2-69...

  • Page 85: Rap 2.68 Infeed Sleep Mode Sensor

    2. Disconnect wire 130 at the main PWB. Does the sensor data change to (15-0)? Disconnect main power and replace the main PWB (REP 4.1). 3. Go to GI 6.7 Diffuse Sensors (PL 5.31). Status Indicator RAPs 01/02 01/03 RAP 2.68 2-70 CMT 330 Three-Knife Trimmer...

  • Page 86: Book Quality

    Refer to these diagrams if the de- BQ 3.6 Draw ........... 3-3 scription is not understood. BQ 3.7 All Sheets Not Cut ......3-4 BQ 3.8 Book Not Square ........ 3-4 01/02 Book Quality SECTION CONTENTS CMT 330 Three-Knife Trimmer...

  • Page 87: Bq 3.1 Burr Marks

    Rotate or replace the cut plates.  If the problem is on the top or bottom faces of the book, the cut plates may need rotation or replacement. The knives may also require replacement. Book Quality 01/02 BQ 3.1 CMT 330 Three-Knife Trimmer...

  • Page 88: Bq 3.4 Rectangular Crease Lines

    Note: Reducing the clamp pressure too much will cause faces of the book, replace the knives. other quality problems such as draw. Only reduce clamp Rotate or replace the cut plates. pressure by necessary amounts. 01/02 Book Quality BQ 3.4 CMT 330 Three-Knife Trimmer...

  • Page 89: Bq 3.7 All Sheets Not Cut

    If normal wear has forced the cutting or Replace the cut stick or cut plates. transport mechanisms out of square, re- fer the problem to an authorized service agent. See ADJ 4.18 Side Knives Ad- justment. Book Quality 01/02 BQ 3.7 CMT 330 Three-Knife Trimmer...
  • Page 90 ADJ 4.2 Trimmer Lubrication ......4-3 tails the repair, replacement, and adjustment of REP 4.3 Wear Tape........4-4 many parts within the CMT 330 and its accesso- ADJ 4.4 Accuracy Adjustment ......4-5 ry options. ADJ 4.5 Hand-feed Conveyor Lube....4-5 This section also contains the regular mainte- ADJ 4.6 Gripper Support Block ......

  • Page 91: Rep 4.1 Main Pwb Replacement

    7. Remove six nuts that mount the PWB to standoffs on the power panel. 8. Replace the PWB and pack the faulty board in the electro-static bag that held the new board. Repair/Adjustment Procedures 01/02 ADJ 4.1 CMT 330 Three-Knife Trimmer...

  • Page 92: Adj 4.2 Trimmer Lubrication

    WARNING (Figure 4-3) Disconnect and lockout power as described in the Pow- 11. Reinstall waste bins and close doors. er Lockout Procedure on page vii. Figure 4-4. Registration Assembly 01/02 Repair/Adjustment Procedures ADJ 4.2 CMT 330 Three-Knife Trimmer...

  • Page 93: Rep 4.3 Wear Tape

    Clean the adhesive from the side stop. c. Install new tape (PL 5.21). 5. Inspect the UHMW tape on the jogger. Is the tape excessively worn? a. Remove the tape. b. Clean the adhesive from the jogger. Repair/Adjustment Procedures 01/02 ADJ 4.3 CMT 330 Three-Knife Trimmer...

  • Page 94: Adj 4.4 Accuracy Adjustment

    8. Cut a book. Measure the book and side trim to verify that they are accurate. Does the Figure 4-7. Gate Lubrication Points book measure as expected? Repeat steps 1 through 8. The accuracy is adjusted. 01/02 Repair/Adjustment Procedures ADJ 4.4 CMT 330 Three-Knife Trimmer...

  • Page 95: Adj 4.6 Gripper Support Block

    6. Adjust the setscrew until the gripper is paral- lel to the table. 7. Lock the jam nut into place. 8. Reinstall the left front door and in-feed ac- cessories. Figure 4-9. Elevator Lubrication Repair/Adjustment Procedures 01/02 ADJ 4.6 CMT 330 Three-Knife Trimmer...

  • Page 96: Adj 4.8 Trimmer's Belts

    (PL c. Replace the timing belt (PL 5.24). a. Loosen the idler bracket. 5.20). d. Reinstall the encoder bracket. b. Replace the timing belt (PL 5.6). Reinstall the drive motor cover(s). 01/02 Repair/Adjustment Procedures ADJ 4.8 CMT 330 Three-Knife Trimmer...

  • Page 97: Rep 4.9 Prom Replacement

    4. Reinstall the power panel door. 5. Reinstall the Exit Conveyor and unlock the main power. 6. Note any change in software revision on the cover of the Service Log. Figure 4-13. Position Indicator on Socket Repair/Adjustment Procedures 01/02 ADJ 4.9 CMT 330 Three-Knife Trimmer...

  • Page 98: Adj 4.10 External Conveyors Belt Check

    Replace the conveyor belt (PL 5.64, 5.65, 5.68, 5.74, or 5.83). Figure 4-14. Exit Conveyor Example h. Replace the timing belt (PL 5.86). The timing belt must be on the conveyor belt 01/02 Repair/Adjustment Procedures ADJ 4.10 CMT 330 Three-Knife Trimmer...

  • Page 99: Adj 4.11 Conveyor Belt Adjustment

    It may also require occasional the belt moves away. adjustment due to wear or stretch. All CMT 330 5. Observe the belts for a few minutes to make conveyor belts are adjusted by the same method sure they are tracking properly.

  • Page 100: Rep 4.12 Oil / Filter Change

    11. Remove the oil filter and allow the oil from long enough to reach from the pump to the filler head to drain into the drip pan. the empty shipping container. 01/02 Repair/Adjustment Procedures ADJ 4.12 CMT 330 Three-Knife Trimmer 4-11...

  • Page 101: Rep 4.13 Air Filter Change

    Push the cylinder into the head and twist until the cylinder snaps into place. 10. Switch on the main air at the main air dis- connect valve next to the air filter. Repair/Adjustment Procedures 01/02 ADJ 4.13 4-12 CMT 330 Three-Knife Trimmer...

  • Page 102: Adj 4.14 System Pressure

    6. Tighten the valve's lock nut. 7. Switch on the machine and press the green start button in order to return the knives to their home position. 8. Reinstall the door. 01/02 Repair/Adjustment Procedures ADJ 4.14 CMT 330 Three-Knife Trimmer 4-13...

  • Page 103: Adj 4.15 Counterbalance Valves

    Adjust the screw until subsequent checks show the valve operating at 900 PSI. 7. Tighten the lock nuts on the valves. Rein- stall all accessories and the lower left front door. Repair/Adjustment Procedures 01/02 ADJ 4.15 4-14 CMT 330 Three-Knife Trimmer...

  • Page 104: Adj 4.16 Lower Gripper Air Blast

    5. Lock the flow control dial in place using the freely unless there has been damage to the thumbscrew on the flow control fitting. guide bars. 6. Remove the book and close the doors. Figure 4-23. Gripper Adjustment 01/02 Repair/Adjustment Procedures ADJ 4.16 CMT 330 Three-Knife Trimmer 4-15...

  • Page 105: Adj 4.18 Side Knives Adjustment

    Figure 4-24. Check Amount of Error the center of the book by 1/64". 6. Fasten the nuts back onto the machine with their mounting screws. Figure 4-26. Right-hand Adjustment Repair/Adjustment Procedures 01/02 ADJ 4.18 4-16 CMT 330 Three-Knife Trimmer...

  • Page 106: Adj 4.19 Knife Gib Adjustment

    8. Repeat steps 2 through 7 on the remaining two knife bars. 9. Re-install all waste chutes and close all doors. 01/02 Repair/Adjustment Procedures ADJ 4.19 CMT 330 Three-Knife Trimmer 4-17...

  • Page 107: Adj 4.20 Registration Assembly

    Carefully re-tighten each nut until they Normal are tight and the stop plate returns freely. d. Install new UHMW tape on the stop plate (PL 5.21). Figure 4-30. Front View Repair/Adjustment Procedures 01/02 ADJ 4.20 4-18 CMT 330 Three-Knife Trimmer...

  • Page 108: Adj 4.21 Hydraulic Latches

    8. Repeat steps 4 through 6 for the face knife latch. 9. Reinstall waste bins, switch on main the air valve, and close all doors. Figure 4-32. Latch Retracted 01/02 Repair/Adjustment Procedures ADJ 4.21 CMT 330 Three-Knife Trimmer 4-19...

  • Page 109: Adj 4.22 Elevator Pusher Height

    1/8" (3 mm). 7. Tighten the pusher plate, mounting screws. Make sure the bottom edge of the pusher plate is not crooked relative to the lift plates. Repair/Adjustment Procedures 01/02 ADJ 4.22 4-20 CMT 330 Three-Knife Trimmer...

  • Page 110: Adj 4.23 Elevator Shelf Synchronization

    Figure 4-37. 8. Using a hammer or mallet, gently tap the insert into the sprocket hub while maintain- Figure 4-35. Loosen Adjustment Hub ing tension in the chain. 01/02 Repair/Adjustment Procedures ADJ 4.23 CMT 330 Three-Knife Trimmer 4-21...
  • Page 111 NOTES: Repair/Adjustment Procedures 01/02 ADJ 4.23 4-22 CMT 330 Three-Knife Trimmer...
  • Page 112 PL 5.6 Side Knives 56100 6/9 ......5-7 PL 5.44 Pneumatic Conn. 56000-P 3/3 ..5-45 parts used in the CMT 330. Refer to the parts PL 5.7 Side Knives 56100 7/9 ......5-8 PL 5.45 60 Hz Option 33-0-011 ....5-46 lists when order repair parts.
  • Page 113 14 H-7329-4 WASHER- 1/4 HI COLLAR LOCK 15 P-506 SILENCER (METRIC THD) 16 P-501-401 STRT METRIC-1/4 TUBE X 1/8 PT 17 P-502-401 STRT MINI- 4MM TUBE X 1/8 PT (PL 5.42) Parts List 01/02 PL 5.1 CMT 330 Three-Knife Trimmer...
  • Page 114 22 P-504-403 RUN TEE- 1/4 T DIA X 3/8 NPT 23 P-505-403 TEE- 1/4 TUBE DIA X 3/8 NPT 24 S-1694-2 TYRAP- #10 (PL 5.43) References: RAP 2.57 Side Knife Lock 01/02 Parts List PL 5.2 CMT 330 Three-Knife Trimmer...
  • Page 115 WASHER- #10 SAE PLAIN 12 H-7324-#10 WASHER- #10 INT TOOTH 13 H-7329-5 WASHER- 5/16 HI COLLAR LOCK 14 P-503-401 ELBOW-1/4 TUBE X 1/8 NPT 15 S-1694-2 TYRAP- #10 16 S-1885-3 EYE BOLT W/ NUT Parts List 01/02 PL 5.3 CMT 330 Three-Knife Trimmer...
  • Page 116 WASHER- 1/2 SAE PLAIN 22 H-7327-12 WASHER- 3/8 MEDIUM LOCK 23 H-7329-8 WASHER- 1/2 HI COLLAR LOCK References: ADJ 4.2 Trimmer Lubrication ADJ 4.18 Side Knives Adjustment ADJ 4.19 Knife Gib Adjustment 01/02 Parts List PL 5.4 CMT 330 Three-Knife Trimmer...
  • Page 117 ELBOW-1/4 TUBE X 1/8 NPT 35 P-508-4 UNION "Y"- 1/4 TUBE DIA 36 S-2021 SPRING PLUNGER 37 S-1694-2 TYRAP- #10 38 S-1818-4 THREADED COLLAR References: RAP 2.24 Enclosure Lights RAP 2.59 Center Clamp Parts List 01/02 PL 5.5 CMT 330 Three-Knife Trimmer...
  • Page 118 WASHER- #8 INT TOOTH 30 H-7327-12 WASHER- 3/8 MEDIUM LOCK 31 S-1295-3 THRUST WASHER 32 S-1300-2 THRUST BEARING References: RAP 2.39 Side Knife Motor ADJ 4.18 Side Knives Adjustment ADJ 4.8 Trimmer's Belt 01/02 Parts List PL 5.6 CMT 330 Three-Knife Trimmer...
  • Page 119 6 H-6918-610 SCREW- 3/8-16 X 1-1/4 SHC 7 H-6918-612 SCREW- 3/8-16 X 1-1/2 SHC 8 H-7327-12 WASHER- 3/8 MEDIUM LOCK 9 S-1725-4 GREASE FITTING- 1/8 NPT References: ADJ 4.2 Trimmer Lubrication Parts List 01/02 PL 5.7 CMT 330 Three-Knife Trimmer...
  • Page 120 RAP 2.10 Right Waste Bin Full Sensor RAP 2.11 Back Waste Bin Full Sensor RAP 2.56 Hydraulic Latches RAP 2.22 Side Knives Up Sensor ADJ 4.2 Trimmer Lubrication ADJ 4.15 Counterbalance Valves 01/02 Parts List PL 5.8 CMT 330 Three-Knife Trimmer...
  • Page 121 15 H-6968-102412 SCREW- #10-24 X 3/4 NYLOK SS 16 H-7321-6 WASHER- 3/8 SAE PLAIN 17 H-7324-8 WASHER- 1/4 INT TOOTH 18 H-7327-12 WASHER- 3/8 MEDIUM LOCK 19 H-7329-16 WASHER- 1" HI COLLAR LOCK Parts List 01/02 PL 5.9 5-10 CMT 330 Three-Knife Trimmer...
  • Page 122 STRT METRIC-1/4 TUBE X 1/8 NPT 1 18 P-502-401 STRT MINI- 4mm TUBE X 1/8 NPT 4 19 P-504-401 RUN TEE- 1/4 TUBE DIA X 1/8 NPT 1 (PL 5.42) 01/02 Parts List PL 5.10 CMT 330 Three-Knife Trimmer 5-11...
  • Page 123 SCREW- 3/8-16 X 2 SHC 7 H-6918-814 SCREW- 1/2-13 X 1-3/4 SHC 8 H-7321-8 WASHER- 1/2 SAE PLAIN 9 H-7327-12 WASHER- 3/8 MEDIUM LOCK 10 H-7327-16 WASHER- 1/2 MEDIUM LOCK Parts List 01/02 PL 5.11 5-12 CMT 330 Three-Knife Trimmer...
  • Page 124 12 H-7329-5 WASHER- 5/16 HI COLLAR LOCK 13 P-503-401 ELBOW-1/4 TUBE X 1/8 NPT 14 S-1694-2 TYRAP- #10 15 S-1885-3 EYE BOLT W/ NUT References: RAP 2.35 Side/Face Knife Air Blast 01/02 Parts List PL 5.12 CMT 330 Three-Knife Trimmer 5-13...
  • Page 125 20 H-7321-6 WASHER- 3/8 SAE PLAIN 21 H-7321-8 WASHER- 1/2 SAE PLAIN 22 H-7327-12 WASHER- 3/8 MEDIUM LOCK 23 H-7329-8 WASHER- 1/2 HI COLLAR LOCK References: ADJ 4.2 Trimmer Lubrication Parts List 01/02 PL 5.13 5-14 CMT 330 Three-Knife Trimmer...
  • Page 126 WASHER- 5/8 MEDIUM LOCK 22 H-7329-16 WASHER- 1" HI COLLAR LOCK 23 S-1781-61 LABEL- KNDN 24 S-1781-62 LABEL- KNUP References: RAP 2.21 Face Knife Up Sensor ADJ 4.15 Counterbalance Valves 01/02 Parts List PL 5.14 CMT 330 Three-Knife Trimmer 5-15...
  • Page 127 WASHER- #10 INT TOOTH 19 H-7327-12 WASHER- 3/8 MEDIUM LOCK 20 H-7329-16 WASHER- 1" HI COLLAR LOCK 21 S-2021 SPRING PLUNGER 22 S-1694-2 TYRAP- #10 23 S-1781-103 LABEL 24 S-1818-4 THREADED COLLAR Parts List 01/02 PL 5.15 5-16 CMT 330 Three-Knife Trimmer...
  • Page 128 ELBOW-1/4 TUBE X 1/8 NPT 30 P-503-41032 ELBOW-1/4 TUBE X #10-32 31 S-1694-2 TYRAP- #10 References: RAP 2.32 Gripper Clamp RAP 2.40 Book in Position Sensor ADJ 4.17 Gripper Clamp Travel 01/02 Parts List PL 5.16 CMT 330 Three-Knife Trimmer 5-17...
  • Page 129 SCREW- 3/8-16 X 1-1/2 FLAT SS 14 H-7324-#10 WASHER- #10 INT TOOTH 15 P-505-401 TEE- 1/4 TUBE DIA X 1/8 NPT 16 S-1694-2 TYRAP- #10 References: RAP 2.33 ADJ 4.6 Gripper Support Block Parts List 01/02 PL 5.17 5-18 CMT 330 Three-Knife Trimmer...
  • Page 130 SCREW- #4-40 X 1/2 SHC 9 H-6918-102407 SCREW- #10-24 X 7/8 SHC 10 H-7324-#4 WASHER- #4 INT TOOTH 11 H-7324-#10 WASHER- #10 INT TOOTH References: RAP 2.66 Servo Drive System 01/02 Parts List PL 5.18 CMT 330 Three-Knife Trimmer 5-19...
  • Page 131 WASHER- 1/4 INT TOOTH 17 H-7324-#10 WASHER- #10 INT TOOTH 18 H-7327-10 WASHER- 5/16 MEDIUM LOCK 19 H-7327-12 WASHER- 3/8 MEDIUM LOCK 20 S-1694-3 CABLE TIE References: RAP 2.66 Servo Drive System Parts List 01/02 PL 5.19 5-20 CMT 330 Three-Knife Trimmer...
  • Page 132 26 H-7324-8 WASHER- 1/4 INT TOOTH 27 H-7324-#10 WASHER- #10 INT TOOTH 28 S-1694-2 TYRAP- #10 References: RAP 2.8 Internal Conveyor Motors ADJ 4.8 Trimmer's Belt ADJ 4.11 Conveyor Belt 01/02 Parts List PL 5.20 CMT 330 Three-Knife Trimmer 5-21...
  • Page 133 6 H-6918-83210 SCREW- #8-32 X 1-1/4 SHC 7 H-6918-M412 SCREW- M4 X 12MM SHC 8 P-500-41032 STRT FITTING-1/4 T X 10-32 UNF 9 S-1694-1 TYRAP References: REP 4.3 Wear Tape Parts List 01/02 PL 5.21 5-22 CMT 330 Three-Knife Trimmer...
  • Page 134 REAR CHUTE 5 H-5246-306 DOWEL PIN- 3/16 X 3/4 HD GD 6 H-6423-4 NUT- 1/4-20 HEX KEP 7 H-6918-403 SCREW- 1/4-20 X 3/8 SHC 8 H-6918-404 SCREW- 1/4-20 X 1/2 SHC 01/02 Parts List PL 5.22 CMT 330 Three-Knife Trimmer 5-23...
  • Page 135 RAP 2.16 Plunger Interlock Test RAP 2.19 Side Knife Down Sensor RAP 2.20 Face Knife Down Sensor RAP 2.36 Face Knife Slowdown Sensor RAP 2.37 Side Knife Slowdown Sensor REP 4.3 Wear Tape Parts List 01/02 PL 5.23 5-24 CMT 330 Three-Knife Trimmer...
  • Page 136 STRT FITTING-1/4 T X 10-32 36 S-1073-50 RETAINING RING References: RAP 2.45 Registration Assembly Motor RAP 2.54 Registration Plate Extend RAP 2.58 Registration Preset Sensor ADJ 4.2 Trimmer Lubrication ADJ 4.20 Registration Assembly 01/02 Parts List PL 5.24 CMT 330 Three-Knife Trimmer 5-25...
  • Page 137 2 56341 TIMING PULLEY- 56 GROOVE 3 E-1600-164 GEAR MOTOR- 67 RPM 4 H-6920-103204 SCREW- #10-32 X 1/2 BHC 5 H-7321-#10 WASHER- #10 SAE PLAIN 6 H-7324-#10 WASHER- #10 INT TOOTH Parts List 01/02 PL 5.25 5-26 CMT 330 Three-Knife Trimmer...
  • Page 138 11 H-7321-#10 WASHER- #10 SAE PLAIN 12 H-7324-#4 WASHER- #4 INT TOOTH 13 H-7324-#6 WASHER- #6 INT TOOTH 14 H-7324-#10 WASHER- #10 INT TOOTH References: RAP 2.8 Internal Conveyor Motors 01/02 Parts List PL 5.26 CMT 330 Three-Knife Trimmer 5-27...
  • Page 139 NUT- 5/16-18 HEX 5 H-6424-8 NUT- 1/2-13 HEX JAM 6 H-6913-506 SCREW- 5/16-18 X 3/4 HHC 7 H-6938-864 SCREW- 1/2-13 X 4 CUP SS 8 H-7327-10 WASHER- 5/16 MEDIUM LOCK Parts List 01/02 PL 5.27 5-28 CMT 330 Three-Knife Trimmer...
  • Page 140 32 P-503-603 ELBOW-3/8 TUBE X 3/8 NPT 33 P-509-603 DBLE UNIV ELBOW 3/8T X 3/8 34 S-1694-2 TYRAP- #10 35 S-1781-101 LABEL 36 S-1781-102 LABEL References: RAP 2.49 Jog Cycle 01/02 Parts List PL 5.28 CMT 330 Three-Knife Trimmer 5-29...
  • Page 141 NUT- #6-32 HEX KEP 9 H-6918-63206 SCREW- #6-32 X 3/4 SHC 10 H-6918-63216 SCREW- #6-32 X 2 SHC 11 H-7324-#6 WASHER- #6 INT TOOTH 12 S-1694-1 TYRAP References: RAP 2.7 Cooling Fans Parts List 01/02 PL 5.29 5-30 CMT 330 Three-Knife Trimmer...
  • Page 142 LABEL- SHOCK HAZARD 22 S-1781-50 LABEL- ELECTRIC SHOCK 23 S-1781-106 LABEL 24 S-1781-108 LABEL 25 W-180 WRENCH- 7/32" T-HANDLE HEX References: RAP 2.13 Waste Bin Door Interlocks RAP 2.15 Key Interlock Test 01/02 Parts List PL 5.30 CMT 330 Three-Knife Trimmer 5-31...
  • Page 143 PL 5.31 Power Panel EE-2968 1/4 Parts List 01/02 PL 5.31 5-32 CMT 330 Three-Knife Trimmer...
  • Page 144 SCREW- #8-32 X 3/8 BUT HD PROX. ASM. – GUIDE PRESET 50 EE-2973 101 H-7324-#8 WASHER- #8 INT. TOOTHLOCK PHOTO-SW ASM –FACE TRIM 51 EE-2947-1 102 H-6910-102403 SCREW- #10-24 X 3/8 BUT HD 01/02 Parts List PL 5.32 CMT 330 Three-Knife Trimmer 5-33...
  • Page 145 PL 5.33 Power Panel EE-2968 3/4 Parts List 01/02 01/03 PL 5.33 5-34 CMT 330 Three-Knife Trimmer...
  • Page 146 PL 5.34 Power Panel EE-2968 4/4 01/02 Parts List PL 5.34 CMT 330 Three-Knife Trimmer 5-35...
  • Page 147 PL 5.35 Misc. Electrical EE-2986 The following list of parts contains miscellane- ous and bulk items found in the CMT 330. These parts are not formally called out in any graphical drawings. Item Part Description Where Used Qty. WIRE- #20 GA. BLK HOOK-UP, 94” LONG 1 EE-2962 RS232 PLUG ON P.C.B.
  • Page 148 SCREW- #8-32 X 3/8 BHC 16 H-6910-83204 SCREW- #8-32 X 1/2 BHC 17 H-7324-#6 WASHER- #6 INT TOOTH 18 H-7324-#8 WASHER- #8 INT TOOTH 19 S-1694-1 TYRAP References: RAP 2.48 Status Light 01/02 Parts List PL 5.36 CMT 330 Three-Knife Trimmer 5-37...
  • Page 149 WASHER- #10 INT TOOTH 30 S-1694-1 TYRAP 31 S-1694-2 TYRAP- #10 References: RAP 2.14 Upper Door Interlocks, RAP 2.46 Start/Remote Cut Buttons, RAP 2.15 Key Interlock Test, RAP 2.47 Stop/Remote Stop Buttons Parts List 01/02 PL 5.37 5-38 CMT 330 Three-Knife Trimmer...
  • Page 150 NUT- #10-24 HEX KEP 9 H-6909-102404 SCREW- #10-24 X 1/2" FHC 10 H-6910-83204 SCREW- #8-32 X 1/2 BHC 11 H-7324-#6 WASHER- #6 INT TOOTH 12 H-7324-#8 WASHER- #8 INT TOOTH 01/02 Parts List PL 5.38 CMT 330 Three-Knife Trimmer 5-39...
  • Page 151 NUT- #10-24 HEX KEP 9 H-6909-102404 SCREW- #10-24 X 1/2" FHC 10 H-6910-83204 SCREW- #8-32 X 1/2 BHC 11 H-7324-#6 WASHER- #6 INT TOOTH 12 H-7324-#8 WASHER- #8 INT TOOTH Parts List 01/02 PL 5.39 5-40 CMT 330 Three-Knife Trimmer...
  • Page 152 PL 5.40 Hood 56900 5/5 1 56941 COVER 2 E-1152-95 STANDOFF 3 H-6910-102404SS SCREW- #10-24 X 1/2 STNLS31 4 H-6918-504 SCREW- 5/16-18 X 1/2 SHC 5 H-7327-10 WASHER- 5/16 MEDIUM LOCK 01/02 Parts List PL 5.40 CMT 330 Three-Knife Trimmer 5-41...
  • Page 153 CONN.- #6 INS. RING WIRE- #18 GA. GRN/YEL MTW 8” 24 E-2743 25 E-2066-2 CONN.–TERM BLOCK, 2 POS. References: RAP 2.23 Display Backlight RAP 2.46 Start/Remote Cut Buttons RAP 2.47 Stop/Remote Stop Buttons Parts List 01/02 PL 5.41 5-42 CMT 330 Three-Knife Trimmer...
  • Page 154 UNION TEE- 1/4 TUBE 6 P-508-4 UNION "Y"- 1/4 TUBE REF. 7 P-514 PLUG-IN REDUCER, 3/8 TO 1/4 8 P-516 PUSH-IN CONN. (1/4 ML SHUTOFF) 2 9 56668 COLLET COVER- RED 01/02 Parts List PL 5.42 CMT 330 Three-Knife Trimmer 5-43...
  • Page 155 2 P-303-1 1/4 O.D. FLEX TUBING 3 P-510-4 AIR FLOW REG.- 1/4 TUBE 4 P-516 PUSH-IN CONN.- (1/4 ML SHUTOFF)2 5 56492 COLLET COVER- YELLOW 6 56490 COLLET COVER- BLACK Parts List 01/02 PL 5.43 5-44 CMT 330 Three-Knife Trimmer...
  • Page 156 2 P-303-1 1/4 O.D. FLEX TUBING (Y) REF. 3 P-508-4 UNION "Y"- 1/4 TUBE REF. 4 P-508-4 UNION "Y"- 1/4 TUBE 5 P-308 1/4 PLUG 6 P-510-4 FLOW REG- 1/4 TUBE 01/02 Parts List PL 5.44 CMT 330 Three-Knife Trimmer 5-45...
  • Page 157 SCREW- 1/4-20 X 3/4 BHC 5 H-6918-605 SCREW- 3/8-16 X 5/8 SHC 6 H-7321-4 WASHER- 1/4 SAE PLAIN 7 H-7324-8 WASHER- 1/4 INT TOOTH 8 H-7327-12 WASHER- 3/8 MEDIUM LOCK 9 S-1694-3 CABLE TIE Parts List 01/02 PL 5.45 5-46 CMT 330 Three-Knife Trimmer...
  • Page 158 SCREW- 5/16-18 X 2 SHC 25 H-6918-808 SCREW- 1/2-13 X 1 SHC 26 H-7321-5 WASHER- 5/16 SAE PLAIN 27 H-7327-12 WASHER- 3/8 MED LOCK 28 H-7327-16 WASHER- 1/2 MED LOCK 01/02 Parts List PL 5.46 CMT 330 Three-Knife Trimmer 5-47...
  • Page 159 SCREW- 3/8-16 X 5/8 SHC 8 H-7321-4 WASHER- 1/4 SAE PLAIN 9 H-7321-6 WASHER- 3/8 SAE PLAIN 10 H-7324-8 WASHER- 1/4 INT TOOTH 11 H-7327-12 WASHER- 3/8 MEDIUM LOCK 12 S-1694-3 CABLE TIE Parts List 01/02 PL 5.47 5-48 CMT 330 Three-Knife Trimmer...
  • Page 160 SCREW- 5/16-18 X 2 SHC 25 H-6918-808 SCREW- 1/2-13 X 1 SHC 26 H-7321-5 WASHER- 5/16 SAE PLAIN 27 H-7327-12 WASHER- 3/8 MEDIUM LOCK 28 H-7327-16 WASHER- 1/2 MEDIUM LOCK 01/02 Parts List PL 5.48 CMT 330 Three-Knife Trimmer 5-49...
  • Page 161 21 S-1694-5 TYRAP- IDENTIFICATION 22 S-1810-10 O-RING References: RAP 2.50 Proportional and Dump Valves RAP 2.51 Proportional Flow Control RAP 2.52 Side Knives Cut Valve RAP 2.53 Face Knife Cut Valve Parts List 01/02 PL 5.49 5-50 CMT 330 Three-Knife Trimmer...
  • Page 162 PL 5.50 Hydraulic Schem. 56700-S 900 PSI 900 PSI 01/02 Parts List PL 5.50 CMT 330 Three-Knife Trimmer 5-51...
  • Page 163 TUBE ASM.- PRESSURE GAGE 4 DTS-0345-4 MANIFOLD SUBPLATE 5 H-427-5 PLUG- #6 O-RING 6 H-233-1 FITTING- NPT TO O-RING 7 H-236-3 FITTING- #6 O-RING TO #6 TUBE References: ADJ 4.14 System Pressure Parts List 01/02 PL 5.51 5-52 CMT 330 Three-Knife Trimmer...
  • Page 164 18 H-7324-#10 WASHER- #10 INT TOOTH 19 H-7327-8 WASHER- 1/4 MEDIUM LOCK 20 P-515 CONN (1/4 FEM PASS-THRU) 21 S-1350-16 STRAIN RELIEF BUSHING 22 S-1694-2 TYRAP- #10 23 S-1694-3 CABLE TIE 01/02 Parts List PL 5.52 CMT 330 Three-Knife Trimmer 5-53...
  • Page 165 STRT FITTING-1/4 T X 10-32 UNF 20 S-1694 TYRAP References: ADJ 4.22 Elevator Pusher Height RAP 2.55 Elevator Pusher RAP 2.31 Elevator Motor RAP 2.43 Book at Top of Elevator Sensor Parts List 01/02 PL 5.53 5-54 CMT 330 Three-Knife Trimmer...
  • Page 166 WASHER- #6 INT TOOTH 22 H-7324-#8 WASHER- #8 INT TOOTH 23 H-7324-#10 WASHER- #10 INT TOOTH 24 S-1694-2 TYRAP- #10 25 S-1694-3 CABLE TIE References: RAP 2.17 Elevator Lift Plate Sensor 01/02 Parts List PL 5.54 CMT 330 Three-Knife Trimmer 5-55...
  • Page 167 WASHER- #10 INT TOOTH 22 H-7327-8 WASHER- 1/4 MEDIUM LOCK 23 H-7327-12 WASHER- 3/8 MEDIUM LOCK 24 S-1073-100 RETAINING RING 25 S-1694-2 TYRAP- #10 26 S-426-1 References: RAP 2.42 Book in Elevator Sensor Parts List 01/02 PL 5.55 5-56 CMT 330 Three-Knife Trimmer...
  • Page 168 WASHER- 1/4 SAE PLAIN 15 H-7324-8 WASHER- 1/4 INT TOOTH 16 H-7327-8 WASHER- 1/4 MEDIUM LOCK 17 S-1073-100 RETAINING RING 18 S-426-1 References: ADJ 4.23 Elevator Shelf Synchronization RAP 2.31 Elevator Motor 01/02 Parts List PL 5.56 CMT 330 Three-Knife Trimmer 5-57...
  • Page 169 SCREW- #0 X 1/4 DRIVE 15 H-7321-4 WASHER- 1/4 SAE PLAIN 16 H-7324-8 WASHER- 1/4 INT TOOTH 17 S-1781-16 LABEL- CRUSH HAZARD 18 S-1781-35 LABEL- ELEC. DANGER (EURO) 19 S-1781-107 LABEL Parts List 01/02 PL 5.57 5-58 CMT 330 Three-Knife Trimmer...
  • Page 170 WASHER- #6 INT TOOTH 25 H-7324-#10 WASHER- #10 INT TOOTH 26 S-1694-2 TYRAP- #10 27 S-1781-16 LABEL- CRUSH HAZARD 28 S-1781-113 LABEL- ELECTRIC SHOCK, SMALL 1 References: RAP 2.64 Input Door Interlocks 01/02 Parts List PL 5.58 CMT 330 Three-Knife Trimmer 5-59...
  • Page 171 PL 5.59 Idler 56446 1 56444 IDLER BRACKET 2 56445 IDLER PIN 3 56447 IDLER SPROCKET 4 H-6424-8 NUT- 1/2-13 HEX JAM 5 H-7324-16 WASHER- 1/2 INT TOOTH 6 S-1073-50 RETAINING RING Parts List 01/02 PL 5.59 5-60 CMT 330 Three-Knife Trimmer...
  • Page 172 1 56417 PUSHER PLATE 2 56491 BRUSH HOLDER 3 56484-303 BRUSH 4 H-6918-63203 SCREW- #6-32 X 3/8 SHC 5 H-7324-#6 WASHER- #6 INT TOOTH References: ADJ 4.22 Elevator Pusher Height 01/02 Parts List PL 5.60 CMT 330 Three-Knife Trimmer 5-61...
  • Page 173 References: RAP 2.17 Elevator Lift Plate Sensor RAP 2.31 Elevator Motor RAP 2.42 Book in Elevator Sensor RAP 2.43 Book at Top of Elevator Sensor RAP 2.64 Input Door Interlocks Parts List 01/02 PL 5.61 5-62 CMT 330 Three-Knife Trimmer...
  • Page 174 Item Part Description Qty. PL 5.62 Elev. Pneumatics 56421-P 1 P-303 1/4 O.D. NYLON TUBING 2 P-510-4 FLOW REGULATOR- 1/4 TUBE 3 P-515 CONN. (1/4 FEM PASS-THRU) 01/02 Parts List PL 5.62 CMT 330 Three-Knife Trimmer 5-63...
  • Page 175 38 S-1781-42 LABEL- ELEC. SCHOCK 39 S-1781-110 LABEL 40 S-1781-111 LABEL 41 S-1781-112 LABEL References: RAP 2.28 Tilt In-feed Motors RAP 2.41 In-feed Conveyor Sensor RAP 2.65 Tilt In-feed Operation Parts List 01/02 PL 5.63 5-64 CMT 330 Three-Knife Trimmer...
  • Page 176 8 H-6913-102408 SCREW- #10-24 X 1 HHC 9 H-6938-102404 SCREW- #10-24 X 1/4 CUP SS 10 H-7324-#10 WASHER- #10 INT TOOTH References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt 01/02 Parts List PL 5.64 CMT 330 Three-Knife Trimmer 5-65...
  • Page 177 9 H-6913-102408 SCREW- #10-24 X 1 HHC 10 H-6938-102404 SCREW- #10-24 X 1/4 CUP SS 11 H-7324-#10 WASHER- #10 INT TOOTH References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt Parts List 01/02 PL 5.65 5-66 CMT 330 Three-Knife Trimmer...
  • Page 178 DBL UNIV EL 1/4 T X 1/8 NPT 16 P-510-4 FLOW CONTROLLER- 1/4 TUBE DIA2 17 S-1193-25 E-RING- 1/4" 18 S-1193-37 E-RING- 3/8" 19 S-1694-1 TYRAP References: RAP 2.65 Tilt In-feed Operation 01/02 Parts List PL 5.66 CMT 330 Three-Knife Trimmer 5-67...
  • Page 179 11 H-6990-103204 SCREW- #10-32 X 1/2 HHC 12 H-7321-#10 WASHER- #10 SAE PLAIN 13 H-7324-8 WASHER- 1/4 INT TOOTH 14 H-7324-#10 WASHER- #10 INT TOOTH References: RAP 2.65 Tilt In-feed Operation Parts List 01/02 PL 5.67 5-68 CMT 330 Three-Knife Trimmer...
  • Page 180 WASHER- #10 SAE PLAIN 14 H-7324-#10 WASHER- #10 INT TOOTH 15 S-1193-50 E-RING- 1/2" References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt RAP 2.65 Tilt In-feed Operation 01/02 Parts List PL 5.68 CMT 330 Three-Knife Trimmer 5-69...
  • Page 181 WASHER- #10 INT TOOTH 28 H-7327-10 WASHER- 5/16 MED LOCK 29 H-7329-5 WASHER- 5/16 HI COLLAR 30 S-1694-1 TYRAP 31 S-1781-113 LABEL- ELEC SHOCK, SMALL References: RAP 2.64 Input Door Interlocks Parts List 01/02 PL 5.69 5-70 CMT 330 Three-Knife Trimmer...
  • Page 182 10 H-6910-404 SCREW- 1/4-20 X 1/2 BHC 11 H-6910-102404 SCREW- #10-24 X 1/2 BHC 12 H-7324-8 WASHER- 1/4 INT TOOTH 13 H-7324-#10 WASHER- #10 INT TOOTH 14 S-1781-50 LABEL- ELECTRIC SHOCK 01/02 Parts List PL 5.70 CMT 330 Three-Knife Trimmer 5-71...
  • Page 183 TERMINAL STRIP- 2 POLE PHOTO SW ASM- INFEED ‘P’ 12 EE-2947-9 PHOTO SW ASM- BOOK IN ‘N’ 13 EE2947-11 References: RAP 2.64 Input Door Interlocks RAP 2.65 Tilt In-feed Operation Parts List 01/02 PL 5.71 5-72 CMT 330 Three-Knife Trimmer...
  • Page 184 Item Part Description Qty. PL 5.72 Tilt Conv. Pneum. 56600-P TUBING – ¼” O.D., NYLON 7’ 1 P-303 01/02 Parts List PL 5.72 CMT 330 Three-Knife Trimmer 5-73...
  • Page 185 19 H-7324-12 WASHER- 3/8 INT TOOTH 20 H-7324-#6 WASHER- #6 INT TOOTH 21 H-7327-8 WASHER- 1/4 MEDIUM LOCK References: RAP 2.27 Basic In-Feed Conveyor Motor RAP 2.41 In-feed Conveyor Sensor Parts List 01/02 PL 5.73 5-74 CMT 330 Three-Knife Trimmer...
  • Page 186 12 H-6938-102404 SCREW- #10-24 X 1/4 CUP SS 13 H-7324-#10 WASHER- #10 INT TOOTH References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt RAP 2.41 In-feed Conveyor Sensor 01/02 Parts List PL 5.74 CMT 330 Three-Knife Trimmer 5-75...
  • Page 187 18 H-7321-#10 WASHER- #10 SAE PLAIN 19 H-7324-8 WASHER- 1/4 INT TOOTH 20 H-7324-#10 WASHER- #10 INT TOOTH 21 S-1781-35 LABEL- ELEC. DANGER (EURO) 22 S-1781-110 LABEL 23 S-1781-112 LABEL Parts List 01/02 PL 5.75 5-76 CMT 330 Three-Knife Trimmer...
  • Page 188 FUSE– 7/10A SB, GLASS, MET REF CONN. – ¼ QUICK DISC 17 E-1214-49 WIRE- #16 GA. RED 8” (WIRE #29) 1 18 E-849-R LABEL – GROUND 19 S-1781-42 References: RAP 2.27 Basic In-Feed Conveyor Motor 01/02 Parts List PL 5.76 CMT 330 Three-Knife Trimmer 5-77...
  • Page 189 13 H-7321-4 WASHER- 1/4 SAE PLAIN 14 H-7324-8 WASHER- 1/4 INT TOOTH 15 H-7324-12 WASHER- 3/8 INT TOOTH 16 H-7324-#6 WASHER- #6 INT TOOTH 17 H-7327-8 WASHER- 1/4 MEDIUM LOCK Parts List 01/02 PL 5.77 5-78 CMT 330 Three-Knife Trimmer...
  • Page 190 8 H-6918-102408 SCREW- #10-24 X 1 SHC 9 H-6938-102404 SCREW- #10-24 X 1/4 CUP SS 10 H-7324-#10 WASHER- #10 INT TOOTH References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt 01/02 Parts List PL 5.78 CMT 330 Three-Knife Trimmer 5-79...
  • Page 191 20 H-7321-#10 WASHER- #10 SAE PLAIN 21 H-7324-8 WASHER- 1/4 INT TOOTH 22 H-7324-#10 WASHER- #10 INT TOOTH 23 S-1781-35 LABEL- ELEC. DANGER (EURO) References: ADJ 4.5 Hand-feed Conveyor Lube Parts List 01/02 PL 5.79 5-80 CMT 330 Three-Knife Trimmer...
  • Page 192 11 H-6424-4 NUT- 1/4-20 HEX JAM 12 H-6442-4 NUT- 1/4-20 NYLOC 13 H-6910-404 SCREW- 1/4-20 X 1/2 BHC 14 H-7324-8 WASHER- 1/4 INT TOOTH References: ADJ 4.5 Hand-feed Conveyor Lube 01/02 Parts List PL 5.80 CMT 330 Three-Knife Trimmer 5-81...
  • Page 193 WASHER- #6 INT. TOOTH 9 H-6910-102404 SCREW- #10-24 X ½ BHC 10 H-7324-#10 WASHER- #10 INT. TOOTH BUSHING – CBL STRAIN REL 11 S-1350-16 References: ADJ 4.5 Hand-feed Conveyor Lube Parts List 01/02 PL 5.81 5-82 CMT 330 Three-Knife Trimmer...
  • Page 194 25 H-7324-#10 WASHER- #10 INT TOOTH 26 H-7327-8 WASHER- 1/4 MEDIUM LOCK 27 S-1350-16 STRAIN RELIEF BUSHING 28 S-1781-105 LABEL References: RAP 2.12 Exit Conveyor Sensor RAP 2.25 Exit Conveyor Motor 01/02 Parts List PL 5.82 CMT 330 Three-Knife Trimmer 5-83...
  • Page 195 8 H-6918-102408 SCREW- #10-24 X 1 SHC 9 H-6938-102404 SCREW- #10-24 X 1/4 CUP SS 10 H-7324-#10 WASHER- #10 INT TOOTH References: ADJ 4.10 External Conveyors Belt Check ADJ 4.11 Conveyor Belt Parts List 01/02 PL 5.83 5-84 CMT 330 Three-Knife Trimmer...
  • Page 196 15 H-7321-4 WASHER- 1/4 SAE PLAIN 16 H-7321-#10 WASHER- #10 SAE PLAIN 17 H-7324-8 WASHER- 1/4 INT TOOTH 18 H-7324-#10 WASHER- #10 INT TOOTH 19 S-1781-35 LABEL- ELEC. DANGER (EURO) 01/02 Parts List PL 5.84 CMT 330 Three-Knife Trimmer 5-85...
  • Page 197 CONNECTOR- #8 INS. LOCKING STRAIN RELIEF – CABLE 17 S-1350-16 18 E-1237-1 WIRE NUT QUENCHARC – WIRE LEADS 19 E-1736-2 20 E-2114-3 HOLD DOWN SPRING- RELAY References: RAP 2.25 Exit Conveyor Motor Parts List 01/02 PL 5.85 5-86 CMT 330 Three-Knife Trimmer...
  • Page 198 2 56341 TIMING PULLEY- 56 GROOVE 3 E-1600-164 GEAR MOTOR- 67 RPM 4 H-6920-103204 SCREW- #10-32 X 1/2 BHC 5 H-7321-#10 WASHER- #10 SAE PLAIN 6 H-7324-#10 WASHER- #10 INT TOOTH 01/02 Parts List PL 5.86 CMT 330 Three-Knife Trimmer 5-87...
  • Page 199 NOTES: Parts List 01/02 PL 5.86 5-88 CMT 330 Three-Knife Trimmer...

  • Page 200: General Information

    6.2 Theory of Operation ........6-2 tion and details general troubleshooting and 6.1.1 Option Configurations ......6-2 maintenance procedures. The CMT 330 soft- 6.1.2 Sequence of Operations ..... 6-2 ware provides multiple tools and indicators to 6.1.3 Standard Configuration Operation ..6-3 aide with troubleshooting.

  • Page 201: 6.1 Specifications

    The hand-feed option uses the Hand-feed Con- on the shelf. If the sensor detects a book tilted conveyor. veyor, the CMT 330, and the Exit Conveyor Op- when the elevator shelves are ready to tion. Bound books are stacked on the hand-feed 2.

  • Page 202: 6.1.3 Standard Configuration Operation

    900 PSI. This reduces vibra- justable with a potentiometer found on the The CMT 330 software has a screen available to tion. The knives begin moving at 900 PSI. front face of the conveyor.

  • Page 203: Gi 6.4 Sensor And Main Pwb Testing

    All metal sensing of testing sensors and the main PWB. Where proximity switches in the CMT 330 must be ad- nuances of each sensor test may vary, this pro- Table 6-1. Proximity Switch Locations justed to within 0.01"...

  • Page 204: Gi 6.6 Retro-Reflective Sensors

    Between elevator and trimmer sensing surface is mounted approximately 1/4" (6.4 mm) away from the objects being sensed. Top of elevator The sensors on the gripper transport and on the 01/02 General Information GI 6.6 CMT 330 Three-Knife Trimmer...

  • Page 205: 6.8 Output Data

    Another difference using the output data method tects a black sheet from the point a book culty is why the CMT 330 software will allow the is that the output devices can be switched on will pass. The sensor and main PWB...

  • Page 206: Gi 6.10 Hirschmann Connectors

    4. Push the cable into the connector to reveal the contacts. 5. Inspect the contacts for loose or shorted wires. Re-connect wires as necessary. 6. Assemble and reinstall the connector 01/02 General Information GI 6.10 CMT 330 Three-Knife Trimmer...

  • Page 207: Gi 6.11 Contact Blocks

    Press the actuator and check resistance Figure 6-5. Contact Block between contact screws. Is resistance less than 2 Ohms? The contact block is faulty. c. The contact block is good. General Information 01/02 GI 6.11 CMT 330 Three-Knife Trimmer...

  • Page 208: Gi 6.12 Testing Diodes

    3. Probe across the diode in the other direc- tion. Did the meter read 0 (zero) in one di- rection and (0.5) in the other direction? Replace the diode assembly. Normal 01/02 General Information GI 6.12 CMT 330 Three-Knife Trimmer...

  • Page 209: Consumable Items

    6.13 Consumable Items The CMT 330 uses the following consumable items. They should be replaced either at the frequency noted in the table or as needed. Part Description Qty. Frequency E-967-1 LAMP 10,000 hrs 56527-4700 UHMW TAPE (TABLE) 1 yr.

  • Page 211: Wiring Data

    WD 7.1 Schm. 230 VAC E-2938-2 1/7 ... 7-3 The Wiring Data section contains schematics WD 7.2 Schm. 120 VAC E-2938-2 2/7 ... 7-4 and interconnection diagrams for the CMT 330 WD 7.3 Schm. 18 VDC E-2938-2 3/7 ..... 7-5 and its accessories.

  • Page 212: Wd 7.1 Schm. 230 Vac E-2938-2 1/7

    WD 7.1 Schm. 230 VAC E-2938-2 1/7 Wiring Data 01/02 WD 7.1 CMT 330 Three-Knife Trimmer...

  • Page 213: Wd 7.2 Schm. 120 Vac E-2938-2 2/7

    WD 7.2 Schm. 120 VAC E-2938-2 2/7 WD 7.10 WD 7.8 WD 7.12 WD 7.15 WD 7.16 Wiring Data 01/02 WD 7.2 CMT 330 Three-Knife Trimmer...

  • Page 214: Wd 7.3 Schm. 18 Vdc E-2938-2 3/7

    WD 7.3 Schm. 18 VDC E-2938-2 3/7 Wiring Data 01/02 WD 7.3 CMT 330 Three-Knife Trimmer...

  • Page 215: Wd 7.4 Schm. 24 Vdc E-2938-2 4/7

    WD 7.4 Schm. 24 VDC E-2938-2 4/7 WD 7.14 WD 7.18 Wiring Data 01/02 WD 7.4 CMT 330 Three-Knife Trimmer...

  • Page 216: Wd 7.5 Schm. 9 Vdc E-2938-2 5/7

    WD 7.5 Schm. 9 VDC E-2938-2 5/7 Wiring Data 01/02 WD 7.5 CMT 330 Three-Knife Trimmer...

  • Page 217: Wd 7.6 Schm. 15 Vdc E-2938-2 6/7

    WD 7.6 Schm. 15 VDC E-2938-2 6/7 WD 7.13 WD 7.17 WD 7.9 WD 7.11 Wiring Data 01/02 WD 7.6 CMT 330 Three-Knife Trimmer...

  • Page 218: Wd 7.7 Schm. 5 Vdc E-2938-2 7/7

    WD 7.7 Schm. 5 VDC E-2938-2 7/7 Wiring Data 01/02 WD 7.7 CMT 330 Three-Knife Trimmer...

  • Page 219: Wd 7.8 Schm. Exit 120 Vac Ee-2979 1/2

    WD 7.8 Schm. Exit 120 VAC EE-2979 WD 7.2 Wiring Data 01/02 WD 7.8 7-10 CMT 330 Three-Knife Trimmer...

  • Page 220: Wd 7.9 Schm. Exit 15 Vdc Ee-2979 2/2

    WD 7.9 Schm. Exit 15 VDC EE-2979 WD 7.6 Wiring Data 01/02 01/03 WD 7.9 7-11 CMT 330 Three-Knife Trimmer...

  • Page 221: Wd 7.10 Elev. 120 Vac Ee-2980-1 1/2

    WD 7.10 Elev. 120 VAC EE-2980-1 1/2 WD 7.2 WD 7.12 WD 7.16 Wiring Data 01/02 WD 7.10 7-12 CMT 330 Three-Knife Trimmer...

  • Page 222: Wd 7.11 Elev. 15 Vdc Ee-2980-1 2/2

    WD 7.11 Elev. 15 VDC EE-2980-1 2/2 WD 7.6 WD 7.13, WD 7.17 Wiring Data 01/02 WD 7.11 7-13 CMT 330 Three-Knife Trimmer...

  • Page 223: Wd 7.12 In-Feed 120 Vac Ee-2982 1/3

    WD 7.12 In-feed 120 VAC EE-2982 1/3 WD 7.2 WD 7.10 Wiring Data 01/02 WD 7.12 7-14 CMT 330 Three-Knife Trimmer...

  • Page 224: Wd 7.13 In-Feed15 Vdc Ee-2982 2/3

    WD 7.13 In-feed15 VDC EE-2982 2/3 WD 7.6 WD 7.11 Wiring Data 01/02 WD 7.13 7-15 CMT 330 Three-Knife Trimmer...

  • Page 225: Wd 7.14 In-Feed 24 Vdc Ee-2982 3/3

    WD 7.14 In-feed 24 VDC EE-2982 3/3 WD 7.4 Wiring Data 01/02 WD 7.14 7-16 CMT 330 Three-Knife Trimmer...

  • Page 226: Wd 7.15 Hand-Feed 120 Vac Ee-2985

    WD 7.15 Hand-feed 120 VAC EE-2985 WD 7.2 Wiring Data 01/02 WD 7.15 7-17 CMT 330 Three-Knife Trimmer...

  • Page 227: Wd 7.16 Tilt In-Feed 120 Vac Ee-2993-1

    WD 7.16 Tilt In-feed 120 VAC EE- 2993-1 1/3 WD 7.4 WD 7.10 Wiring Data 01/02 WD 7.16 7-18 CMT 330 Three-Knife Trimmer...

  • Page 228: Wd 7.17 Tilt In-Feed 15 Vdc Ee-2993-1

    WD 7.17 Tilt In-feed 15 VDC EE- 2993-1 2/3 WD 7.6 WD 7.11 Wiring Data 01/02 WD 7.17 7-19 CMT 330 Three-Knife Trimmer...

  • Page 229: Wd 7.18 Tilt In-Feed 24 Vdc Ee-2993-1

    WD 7.18 Tilt In-feed 24 VDC EE- 2993-1 3/3 WD 7.4 Wiring Data 01/02 WD 7.18 7-20 CMT 330 Three-Knife Trimmer...

  • Page 230: Wd 7.19 Interconnection E-2989

    WD 7.19 Interconnection E-2989 Wiring Data 01/02 WD 7.19 7-21 CMT 330 Three-Knife Trimmer...

  • Page 231: Wd 7.20 Interconnection Ee-2986

    WD 7.20 Interconnection EE-2986 Wiring Data 01/02 WD 7.20 7-22 CMT 330 Three-Knife Trimmer...
  • Page 232 NOTES Wiring Data 01/02 WD 7.20 7-23 CMT 330 Three-Knife Trimmer...

Table of Contents