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Summary of Contents for GEA Hilge TP
- Page 1 OperatIng InstructIOns Translation of the original instructions GEA Hilge TP/TPE (IEC) Hygienic pumps GEA Hilge Dokumentnummer: 430BAL008648 Version: 001 / Sprache: EN-GB / Datum: 04.04.2024 GEA.com PUBLIC...
- Page 2 Copyright © GEA Hilge, subsidiary of GEA Tuchenhagen GmbH 2024. All rights re- served. No liability will be accepted for damage resulting from non-observance of this document. If you have any questions or require clarification concerning the use of this...
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Page 3: Table Of Contents
Hazard due to operating environment 2.5.9 Ergonomic hazard 2.5.10 Hazard through hazardous substances Personal protective equipment Safety devices Residual Hazards Safety signs 2.10 Emergency measures Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 4 Types of mechanical seals 3.4.17 Technical data flushing 3.4.18 Speeds TP 3.4.19 Technical data - drainage valve VTP Storage and transport Storage Transport aids Transport 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
- Page 5 5.3.3.3 Connecting frequency inverter Commissioning Preparing commissioning Operating conditions Initial start-up Restarting Monitoring operation Shutdown Cleaning General CIP cleaning Cleaning at standstill Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
- Page 6 Malfunctions Faults and remedies Decommissioning, dismantling and disposal 10.1 Decommissioning 10.2 Dismantling 10.3 Disposal Annex 11.1 Clearance certificate 11.2 Abbreviations and terms 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 7: General
This chapter contains basic instructions on the use of this document and explanations of typographical conventions. In addition, this chapter contains details on the version and structure. In this document, the term pump refers to GEA Hilge TP/TPE (IEC). 1.1 Information about the document 1.1.1 Purpose and structure of the document The purpose of this Operating Manual is to convey information on operation of the pump. -
Page 8: Reading Obligation And Storage
Operating manual for mounted components, such as motor, coupling, discharge valve, flushing container The documents named are not part of this Operating Manual. Documents which are not available can be requested from GEA Hilge. 1.2 Manufacturer address GEA Hilge, subsidiary of GEA Tuchenhagen GmbH... -
Page 9: Ukca Declaration Of Conformity
Annex VII, Part A, and agree to submit the documentation on justified request of national authorities on a data carrier. Person authorised for compilation and handover of GEA HILGE technical documentation: Subsidiary of GEA Tuchenhagen GmbH Hilgestrasse 37-47 55294 Bodenheim Germany Bodenheim, ....Signature Signature... - Page 10 Supply of Machinery (Safety) Regulations 2008, 2008 No. 1597 Applicable harmonized standards: EN 809:1998/A1+AC(D) EN ISO 12100:2010 Person authorised for compilation and handover of GEA Mechanical Equipment UK Ltd technical documentation: Westfalia House Old Wolverton Road, Old Wolverton, Milton Keynes MK12 5PY, United Kingdom Bodenheim, ..
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Page 11: Safety
Operate the pump only in the electrical grid that was specified on the pump data sheet. Intended use - drainage valve VTP The drainage valve VTP is used for residual draining (complete draining) of GEA Hilge centrifugal pumps. The drainage valve can be operated manually or pneumatically. 2.1.1 Pumped fluids Use only clean or lightly polluted liquids as pumped fluids as long as they do not chemi- cally or mechanically attack the pump materials or reduce their strength. -
Page 12: Modification
2.2 Modification Modification or alteration of the pump is only permitted with the written permission of GEA Hilge. Modifications can endanger the operating safety and lead to personal injuries and property damage. Exclusive use of original spare parts and accessories authorised by GEA Hilge ensures safety. -
Page 13: Personnel Qualification
The groups of people named below must also have the personnel qualifications or skills listed below and be authorised for actions at the pump by the operator. operating staff ● Instructed by the operator, a trained customer specialist or a GEA service specialist customer specialist ● Technical training trained customer specialist ●... -
Page 14: Mechanical Hazard
Fire nents. ● ● Chemical reaction Check the voltage of compo- nents. ● Wear personal protective gear. ● Eliminate leaked flammable substances. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 15: Thermal Hazard
Optical radiation Eye damage Wear personal protective ● ● Laser beams Skin damage gear. ● Avoid looking at the source of radiation. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 16: Hazard Due To Operating Environment
Carry out CIP and SIP clean- ing cycle. 2.6 Personal protective equipment To prevent possible personal injuries, the personal protection equipment must be worn. In addition, GEA recommends keeping the requirements listed below. ● Locally applicable accident prevention regulations ●... -
Page 17: Safety Devices
Beware of crushing hazard Hazard due to mechanical parts which can move towards each other. Beware of electric voltage Hazard due to contact with electric voltage. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 18: Emergency Measures
Use extinguishing equipment according to company regulations ● Leave the danger area ● Warn endangered persons Personal injuries ● Do first aid ● Call local emergency services 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 19: Description
This chapter contains descriptions of the set-up and function of the pump. 3.1 Structure and function 3.1.1 Component overview Pump TP (Standard) Item Designation Item Designation Impeller Shaft Pump cover Cap nut Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 20 The slide-ring of the mechanical seal is carried along with the impeller by a pin. The impeller is installed between the pump housing and the pump cover. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 21: Structure And Quality
Fe ≤ 1 % Item Designation Item Designation Pump type W: without shroud S: with shroud Size W: with shroud, without logo Number of stages Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 22: Signs
2.9 Safety signs 3.3 Protective devices The motor stool is equipped with two safety plates to guard the shaft connection. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 23: Technical Data
Please contact the manufacturer for accurate information and quote the pump / order number. 100L 112M 112M 112M 132S 132S 132M 132M 132M Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 24 100L 100L 112M 132S 132M Motor weights [kg] Motor size Number of poles Output Weight [kW] (Tolerance +10%) 100L 112M 112M 112M 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 25: Torques
Observe part numbers in the parts overviews. Torques [Nm] Size Cap nut (48) Impeller nut (9) [Nm] [Nm] [Nm] [Nm] TP 1020 17.5 TP 2030 Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 26 TP 7060 TP 2575 TP 8050 TP 8080 TP 16040 Torques of the pump shaft Cylinder screw (51) Torques [Nm] [ft lb] 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 27: Serial Number
TP 16040 The noise emissions caused by a pump are influenced mainly by its application. The values shown here should therefore be considered merely as a guide. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 28: Operating Temperatures
5060 7060 2575 8050 8080 16040 Max. allowable suction pressure [bar] 1020 2030 1540 2050 3050 5060 7060 2575 8050 8080 16040 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 29: Resistance Of Sealing Materials
These can only be determined by the user. If necessary, GEA Hilge can support you with further information for special applications. -
Page 30: Minimum Flow Rate
Hz incl. 3.0 kW: Δ 400 V and Y 690 V with 50 Hz / Δ 460 V with 60 Hz Observe different operating voltages if the motors deviate from the standard. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 31: Motor Selection
160 L 2900 1400 200 L 2900 1400 200 L 2900 1400 225 M 2900 2000 2) from the direction of the motor Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 32: Materials - Product Contacting
Sealing liquid temperature Type DW, double-acting me- -10 to 100 °C (14 to 212 °F) chanical seal 140 °C (284 °F) SIP, briefly 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 33: Speeds Tp
Min. 6 bar (87 psi) max. 8 bar (116 psi) Control air acc. to ISO 8573-1 - Solid particle content: Quality class 6 Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 34 Outer Ø 6 mm (0.236 inch) Interior-Ø 4 mm (0.157 inch) - Inch Material PA Outer Ø 6.35 mm (0.25 inch) Interior-Ø 4.3 mm (0.169 inch) 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 35: Storage And Transport
If stored for longer than three months: check the general condition of all parts and package regularly. INFO After a storage period of more than three years: contact GEA Hilge to have the pump repaired again. 4.2 Transport aids If the weight of the pump exceeds 40 kg, transport may only be by crane or forklift truck. -
Page 36: Unpacking The Pump
Lift the pump by crane or forklift truck and transport it to the place of use. Þ The pump is ready for installation in the system. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 37: Assembly And Installation
● Ensure adequate ventilation. Avoid sucking in the heated exhaust air also of adja- cent units. Maintain minimum distances. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 38 ● Position the pump part always below the motor. If leakage occurs, the liquid cannot ingress into the motor. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 39: Reducing Noises And Vibration
The correct damper depends on the respective installation. An incorrectly designed damper may even increase the vibration. Vibration absorbers should therefore be de- signed by the vendor of the vibration absorber. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... - Page 40 Cable breaks in the motor connection ● Contacting of pump impellers Figure 5-2 - Installation of vibration absorbers Position Description Position Description Compensators Solid base Vibration absorber 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 41: Assembly Preparations
Carefully rotate the shaft of the impeller. The shaft should be easy to rotate. If the impeller rubs against something, it has some damage that may have happened during transport of the pump. If the impeller rubs, contact GEA Hilge Customer Service. -
Page 42: Set-Up, Assembly, Connection
Compensation by adjusting the machine feet or by using shims. Tighten the fastening screws evenly crosswise (where applicable). Þ The pump has been set up and aligned. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 43: Installation In The Piping System
Depending on the material pairing, this can take place within a few seconds. Figure 5-5 - Single-acting mechanical seal Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 44: Connect Flushing Of The Mechanical Seal
Even if the power supply is switched off, touching electrical parts may cause an electric shock. ● Disconnect the power supply and wait at least four minutes before touching electrical components. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 45: Operator-Side Pre-Requisites Equipotential Bonding
● Implement measures for motor monitoring in accordance with the motor operat- ing manual. The motors selected by GEA Hilge are equipped with PTC thermis- tors to monitor the winding temperature. These must be connected to suitable motor isolators. The documents supplied with the motor contain detailed informa- tion on this. - Page 46 Connect the pump in delta circuit. Figure 5-8 - Connection diagram for delta circuit Þ The pump is connected to the power supply. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 47: Checking The Direction Of Rotation
If the direction of rotation does not correspond to the specified one, correct the electrical connections. Þ The direction of rotation has been checked and corrected if necessary. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 48: Connecting Frequency Inverter
Supply voltage 690 V and above Install a dU/dt filter between the motor and the frequency converter and check whether the motor has a reinforced insulation. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 49: Commissioning
● Carry out a cleaning cycle before the first start-up or after conversion of the pump. ● Make sure there are no foreign objects in the pump. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 50: Initial Start-Up
Inspect the pump and check whether liquid is escaping at the mechanical seal. Þ The function of the mechanical seal has been checked. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 51: Restarting
Close the suction side shut-off valve. Switch off the flushing. Make sure that the pump is depressurised. Þ The pump has been shut down. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 52 Shutdown 52/96 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 53: Cleaning
During CIP cleaning, run the pump at a flow speed of at least 1.5 m per second. Execute total drainage for horizontally installed pumps utilizing the drain valve (e.g., GEA VTP valve), drain port, or by downward rotation of the discharge port. If the pumps are installed vertically, drainage is carried out via the suction port. -
Page 54: Cleaning At Standstill
Vent the pump along with the system. Remove dust and debris that may clog the fan and cooling fins of the engine. Þ Manual exterior cleaning is completed. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 55: Maintenance
Disconnect circuit breakers, switch cabinet or fuse box and keep the key to the lock in a safe place. ● Attach suitable signs prohibiting switch-on or warning signs. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 56: Maintenance Schedule
Maintenance and inspection 56/96 Maintenance schedule To prevent any faults and guarantee maximum operational safety of the pump, GEA recommends the following inspection and maintenance work. The actual maintenance intervals can only be determined by the user since they de- pend on the operating conditions, for instance: ●... - Page 57 Pump Visible inspection for During every operation / every Operator tightness and correct start-up function Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
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Page 58: Maintenance Jobs
On motors with grease nipple, the specifications for relubrication, type of grease, grease quantity, and other information as applicable are given on the lubrication or nameplate. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 59: Dismantling
The pump has been secured against being switched on unintentionally. ● If hazardous media have been pumped, the pump has been decontaminated. Tools from the GEA Hilge assembly tool kit make disassembly easier and avoid dam- age to the pump, see page 69. ATTENTION Overloading during assembly/disassembly can lead to damage to the pump shaft. -
Page 60: Remove Pump Cover
Pump has been removed from the pipeline, drained and cooled down to room temperature. Tools ● Equipment and tools from the GEA Hilge assembly tool kit Pump TP Pump TP, variant TPE (with enlarged gap) Check the gaskets (suction and discharge port) and replace them necessary. - Page 61 Turn the impeller (1) until the hexagon socket screwdriver locks into the hexagon socket head. The shaft (7) is then secured against twisting. Þ The impeller and the pump cover are dismantled. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved...
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Page 62: Remove Impeller And Single-Acting Mechanical Seal Ew
Prerequisites ● The pump cover is disassembled. ● The shaft is locked and secured against rotation. Tools ● Equipment and tools from the GEA Hilge assembly tool kit ● Hex key (long) ● Socket wrench ● Socket wrench bit 430BAL008648 - EN-GB... - Page 63 Carefully pull the counter-ring (100.2) and the O-ring (100.7) from the pump hous- ing (4) using a slotted screwdriver. Þ Single-acting mechanical seal EW is disassembled. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
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Page 64: Remove Impeller And Single-Acting Flushed Mechanical Seal Qu
Prerequisites ● The pump cover is disassembled. ● The shaft is locked and secured against rotation. Tools ● Equipment and tools from the GEA Hilge assembly tool kit ● Hex key (long) ● Socket wrench ● Socket wrench bit ●... -
Page 65: Removing The Double-Acting Mechanical Seal Dw
Prerequisites ● The pump cover is disassembled. ● The shaft is locked and secured against rotation. Tools ● Equipment and tools from the GEA Hilge assembly tool kit ● Hex key (long) ● Socket wrench ● Socket wrench bit ●... -
Page 66: Removing The Motor
● The mechanical seal is disassembled. Tools ● Equipment and tools from the GEA Hilge assembly tool kit ● Spanner Loosen the screws (165) and lift off the protective hood (161). Unscrew the four domed nuts (47) on the motor stool (5). -
Page 67: Disassemble Drainage Valve Vtp
Pull the valve plate (3) together with the sleeve (19) out of the housing (1). Take off the O-rings (9, 10, 15). Þ Drainage valve VTP is disassembled. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 68: Assembly
Use a brush and / or other tools without damaging the surface. ● Plan contact-free cleaning in an ultrasonic bath to clean the mechanical seal. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... - Page 69 Assembly 69/96 Assembly tool kit Tools from the GEA Hilge assembly tool kit prevent damage to the mechanical seal during assembly. Figure 8-1 - Tools in the GEA Hilge assembly tool kit Contents of the assembly kit Image position Designation...
- Page 70 Assembly 70/96 Image position Designation Support plate impeller nut CONTRA Assembly sleeve HYGIA K and F&B TP shim set 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 71: Installing The Motor
Trained customer specialist Prerequisites ● The pump is disassembled. Tools ● Equipment and tools from the GEA Hilge assembly tool kit ● Spanner ● Hex socket key INFO A motor of the IM B35 design (with foot and flange) is used. The required axial clearance and permissible axial forces of the motor must be observed. -
Page 72: Installing The Mechanical Seal
Tighten the nut (9) to specified level of torque M 20 Nm. ● Fix the lantern (5) with the domed nuts (47) to the pump casing (4). Observe torque 3.4.3 Torques values. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 73: Installing The Single Mechanical Seal Ew
(1) with integrated drive pin. ● Only for TP: The sliding surfaces of the rotary ring (100.1) and stationary ring (100.2) must be free of grease. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved... -
Page 74: Installing The Single-Acting Mechanical Seal, Flushed Qu
(1) with integrated drive pin. ● The sliding surfaces of the slide-ring (100.1) and the counter-ring (100.2) must be free of grease. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 75: Installing The Double-Acting Mechanical Seal Dw
(1) with integrated drive pin. ● The sliding surfaces of the slide-ring (120.1, 120.6) and the counter-ring (120.5) must be free of grease. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 76: Converting The Mechanical Seal
We recommend having this carried out at GEA if these options are not available. ● The existing mechanical seal EW can be used completely, if undamaged. -
Page 77: Convert Single-Acting Mechanical Seal Ew To Double-Acting Mechanical Seal Dw
(120.15) and by uniformly raising it with a suitable soft hollow mandrel, for example one made of brass. We recommend having this carried out at GEA if these options are not available. ●... -
Page 78: Adjusting The Axial Gap
TP 5060, 7060, 0.0196 8050, 8080 TP 16040 0.0393 1.0 mm 5) * results approx. in a gap S1 = 0.8 mm (0.3 inch) 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... - Page 79 (1) until the hex key (B) engages in the screw (51). Loosen the socket head cap screw (51) to separate the shaft (7) from the motor shaft. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved...
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Page 80: Installing The Pump Cover
3.4.3 Torques Press round plug (45) into the hole of the motor stool. Þ The pump cover is mounted. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... - Page 81 3.4.3 Torques Press the round plug (45) into the hole of the motor stool. Þ The pump cover TPE is mounted. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
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Page 82: Mount Pump With Inducer
This statement is only a general specification. In individual cases, additional actuators must be considered. For this reason, GEA shall not assume any liability for the dimen- sioning or calculation of the NPSH value of the system on the system side. - Page 83 Damage to the inducer and pump shaft may occur during installation or removal of the pump. For conversion to the inducer version, contact the manufacturer GEA Hilge. Pump size...
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Page 84: Drainage Valve Vtp
They do not affect the taste or the consistency of the products and are compatible with the seals in contact with product. PARALIQ GTE 703 can be ordered under the material no. 413-064, Rivolta F.L.G. MD-2 under the material no. 413-071 and grease BARRIERTA L 55/3* under the material no. 413-137 from GEA 430BAL008648 - EN-GB... - Page 85 Position Description 1 - Drainage valve 2 - Drainage connection 3 - Air connection Þ Drainage valve VTP is installed. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
- Page 86 Assembly 86/96 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 87: Malfunctions
Bearing damage of the motor Replace the bearings Mechanical seal has run dry Switch off the pump immediately, check the mechanical seal and replace if necessary Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... - Page 88 Drainage valve does not close Dirt and foreign objects between Clean valve seat, valve plate the valve seat, valve plate, and and O-ring the O-ring 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
- Page 89 (friction losses) Leakage at the outlet O-ring (10) on the valve seat is Replace the O-ring (10) on the defective valve seat Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
- Page 90 Faults and remedies 90/96 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved...
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Page 91: Decommissioning, Dismantling And Disposal
Disconnect the power supply. Take the pump out of the pipe section, with all housings and housing connections if possible. ® Pump is dismantled. Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 92: Disposal
Separate the different materials and dispose of them correctly sorted. Also observe the instructions regarding disposal in the operating manuals for the individual components. 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... -
Page 93: Annex
Street, number: Date out in accordance with the legal requirements. Postcode, town Company stamp / signature Country Phone: Fax: E-mail: Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024... -
Page 94: Abbreviations And Terms
Unit of measurement for the volume litre max. maximum Unit of measurement of length millimetre μm Unit of measurement of length micrometre 430BAL008648 - EN-GB PUBLIC Copyright @ GEA Hilge 0000014144 - Rev001 - 04.04.2024 2024 - All rights reserved... - Page 95 Single-acting flushed mechanical seal (quench) Silicon carbide Molybdenum steel Indicates the size of spanners width across flats Unit of measurement for performance Copyright @ GEA Hilge PUBLIC 430BAL008648 - EN-GB 2024 - All rights reserved 0000014144 - Rev001 - 04.04.2024...
- Page 96 GEA Hilge, subsidiary of GEA Tuchenhagen GmbH Hilgestrasse 37-47 55294 Bodenheim , Germany Phone +49 (0) 6135 7016-0 430BAL008648 Copyright © GEA Hilge - All rights reserved - Subject to modifications.
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