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INSTALLATION and OPERATION MANUAL
Solids Handling Submersible Pump
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
BARNES
BARNES
This product may be covered by one or more of the following
patents and other patent(s) pending: US Patent 7,931,473
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4SHV
Vortex Pumps
5.5 - 22kW, 2850RPM
4SHM
Monovane Pumps
5.5 - 22kW, 1450RPM
4SHD
Dual Vane Pumps
5.5 - 22kW, 1450RPM
6SHV
Vortex Pumps
11 - 22kW, 1450RPM
5.5 - 11kW, 950RPM
6SHM
Monovane Pumps
11 - 22kW, 1450RPM
5.5 - 11kW, 950RPM
6SHD
Dual Vane Pumps
18 - 22kW, 1450RPM
5.5 - 11kW, 950RPM
Form No. 125508-50-Rev. P
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Table of Contents
Related Manuals for Barnes 4SHV
Summary of Contents for Barnes 4SHV
- Page 1 BARNES BARNES ® INSTALLATION and OPERATION MANUAL Solids Handling Submersible Pump 4SHV Vortex Pumps 5.5 - 22kW, 2850RPM 4SHM Monovane Pumps 5.5 - 22kW, 1450RPM 4SHD Dual Vane Pumps 5.5 - 22kW, 1450RPM 6SHV Vortex Pumps 11 - 22kW, 1450RPM 5.5 - 11kW, 950RPM...
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Page 2: Table Of Contents
START-UP REPORT ......................27 - 28 Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995,1997,1998,1/2004, 4/05 , 1/06, 3/06, 9/06, 12/06, 2/07... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: General Information
A-4) Service Centers: For the location of the nearest Barnes Service Center, check Barnes Pumps manufactures a break away fitting discharge your Barnes representative or Crane Pumps & Systems, system designed to allow the submersible wastewater pump Inc., Service Department in Piqua, Ohio, telephone (937) - Page 5 B-3) Liquid Level Controls: The cord assembly mounted to the pump must not be It is recommended to use a liquid level control system modified in any way except for shortening to a specific that allows the on and off point to be separated by at least application.
- Page 10 THREE PHASE 400 VOLT AC (orange molded plug) THREE PHASE 400 VOLT AC (orange molded plug) MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Motor Lead ID Motor Lead ID Control Cable Control Cable Lead ID Lead ID Green (Ground) Green...
- Page 11 TYPICAL THERMAL PROTECTION WIRING DIAGRAM FIGURE 4 B-4.3) Overload Protection: B-4.4) Moisture Sensors: Current sensing overloads must be provided in the pump A normally open (N/O) detector is installed in the pump seal control panel and should be properly sized for the full load chamber, which will detect any moisture present, and a current of the pump.
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Page 12: Start-Up Operation
Return in poor pump performance and can damage the motor and/ a copy to Barnes and store the second in the control panel or pump. To check the rotation, suspend the pump freely, or with the pump manual. -
Page 13: Preventative Maintenance
As the motor and seal chamber are oil-filled, no lubrication or and create a hazard. Overfilling oil voids other maintenance is required, and generally Barnes Pumps warranty. will give very reliable service and can be expected to operate for years of normal sewage pumping without failing. However, E-1.3) Pressure Test:... - Page 14 E-2.2) Reassembly: Stationary Member (4A) Pol- To install impeller (6), apply a thin film of oil to motor shaft ished Face Out and slide impeller straight onto shaft, keeping keyways lined up. Drive key (7) into keyway. Thread cap screw (8) and washer (8A) into shaft and torque to 45 ft.
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Page 15: Replacement Parts
SECTION: F REPLACEMENT PARTS F-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 16: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 17: Sh - Cross-Sections, (Fig. 9 & 10) & Exploded Views, (Fig. 11)
SH Pump Series - Cross Sections SH Vortex SH Enclosed FIGURE 10 FIGURE 9... - Page 18 SH Pump Series - Exploded Views APPLY GREEN LOCTITE RC603 TORQUE TO: 45 ±1.4FT/LBS APPLY GREEN LOCTITE RC603 TORQUE TO: 45 ±1.4FT/LBS FIGURE 11...
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Page 19: Parts Lists
SH 21 Frame - PARTS LIST Seal & Gasket Kit ..p/n 132120A (+) 2, 3, 4, 5, 7, 8, 9, 13, 14, 15, 31, 40 Bearing Kit ....p/n 132118A (●) 5, 9, 13, 14, 15, 16, 17, 18, 19 Overhaul Kit .... - Page 20 SH 21 Frame - PARTS LIST ITEM PART NO. DESCRIPTION 039462 Tie, Cable 125855 Screw, SHCS, M5 x 0.8 x 8 Stainless Steel 029863 Ring, Snap, Tru-Arc, 5100-175 PH 15-7 Mo Stainless Steel 127270 Plug, Cap, 3.37”, Tapered 125856 Sensor, Moisture, ¼-18NPT, AMP PP / SS 125450A Bracket, Bearing, 21 Frame...
- Page 21 “A” Hydraulics Impeller “B” Hydraulics Impeller “C” Impeller Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) 125454B 205mm (8.07in) 125456 185mm (7.28in) 127263 235mm (9.25in) 125454BTA 200mm (7.87in) 125456TA 180mm (7.09in) 127263TA 230mm (9.06in) 125454...
- Page 22 “H” Hydraulics Impeller “J” Hydraulics Impeller “N” Impeller Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) Part No. Trim Dia. mm (in) 130826A 315mm (12.40in) 130826 370mm (14.57in) 130826B 260mm (10.23in) 130826ATA 310mm (12.20in) 130826TA 365mm (14.37in) 130826BTA 255mm (10.04in) 130826ATB...
- Page 23 Notes...
- Page 24 Notes...
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Page 25: Warranty
IMPORTANT! WARRANTY REGISTRATION IMPORTANT! WARRANTY REGISTRATION Your product is covered by a warranty: Your product is covered by the enclosed Warranty. www.cranepumps.com/downloadables/CATALOGS_OIPMs/Warranty/5YearWarranty.pdf If you have a claim under the provisions of the warranty, contact your local If you have a claim under the provision of the warranty, contact your local Crane Pumps &...