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INSTALLATION and OPERATION MANUAL
Submersible Sewage Ejector
IMPORTANT:
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.
PUMPS & SYSTEMS
420 Third Street/P.O. Box 603
A Crane Co. Company
Piqua, Ohio 45356-0603
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
MENU
HOME
BARNES
SERIES: 4SE-EL,
1.5 - 6.7HP, 1750 RPM
SERIES: 4SE-EDS,
1.5 - 6.7HP, 1750 RPM
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Manual Index
®
DISCONTINUED
Parts may
NOT be available
Form No. 101671-Rev. C
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Table of Contents
Related Manuals for Barnes 4SE-EL Series
Summary of Contents for Barnes 4SE-EL Series
- Page 1 MENU HOME Manual Index ® BARNES INSTALLATION and OPERATION MANUAL Submersible Sewage Ejector SERIES: 4SE-EL, 1.5 - 6.7HP, 1750 RPM SERIES: 4SE-EDS, 1.5 - 6.7HP, 1750 RPM DISCONTINUED Parts may NOT be available IMPORTANT: Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Barnes Pumps, Inc. © Barnes Pumps, Inc. 1997, 1998 2002 Alteration Rights Reserved. -
Page 3: Warnings And Safety Precautions
CAUTION ! Pumps build up heat and pressure during operation-allow time for pumps to cool BARNES® Pumps, Inc. is not responsible for losses, injury, before handling or servicing. or death resulting from a failure to observe these safety... -
Page 4: Pump Specifications - 4Se-El
Design: Single Mechanical, Oil-Filled Reservoir. 2.7 & 4.5HP Capacitor Start/Capacitor ® Material: Rotating Face - Carbon Run. Requires Barnes Pumps’ Starter Stationary Face - Ceramic or Control Panel Which Includes, Elastomer - Buna-N Capacitors, or Capacitor Pack. Hardware - 300 Series Stainless THREE PHASE: Dual Voltage 200-230;... -
Page 5: Pump Specifications - 4Se-Eds
Design: Tandem Mechanical,Oil Filled Reservoir. 2.7 & 4.5HP Capacitor Start/Capacitor ® Material: Rotating Face - Carbon Run. Requires Barnes Pumps’ Starter Stationary Face - Ceramic or Control Panel Which Includes Elastomer - Buna-N Capacitors, or Capacitor Pack. Hardware - 300 Series Stainless THREE PHASE: Dual Voltage 200-230;... -
Page 6: General Information
HOME Manual Index SECTION B: GENERAL INFORMATION B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your Barnes Engineered catalog, your Barnes B-1) To the Purchaser: Pumps, Inc. representative or Barnes Pumps, Inc. Service Congratulations! You are the owner of one of the finest ®... -
Page 7: Start-Up Operation
MENU HOME Manual Index Place the Break Away Fitting (BAF) in position. Temporarily C-4.3) Moisture Sensor: (Double Seal Pumps) secure the guide rails in the upper mounting brackets and A normally open (N/O) detector designed to indicate locate the base on the bottom of the wet well. Level the base moisture present in the lower shaft seal. -
Page 8: Electrical Data
MENU HOME Manual Index MODEL "A" VOLT NEMA FULL LOCKED CORD CORD CORD *WINDING START LOAD ROTOR SIZE TYPE O.D. RESISTANCE CODE AMPS AMPS START -- MAIN 4SE1514EL 19.12 19.5 66.0 12/4 0.650 4SE1574EL 19.12 200-230 17.0/15.3 37.0/33.0 12/4 0.650 4SE1594EL 19.12 200-230... -
Page 9: Preventive Maintenance
Return with a range to 30 Kilovolts breakdown. one copy to Barnes Pumps, Inc. and store the second in the 2. If oil is found to be clean and uncontaminated (measure control panel or with the pump manual if no control panel is above 15 KV. - Page 10 MENU HOME Manual Index F-3.2) Leak Checking - Double Seal: This plug will allow the diaphragm to partially raise up in cavity When leak checking units, seal retainer (see Figure 3) should when unit is being filled. This allows room for contraction of the be used in place of impeller and top cover (20) must be diaphragm when unit is operated in cooler temperatures.
- Page 11 MENU HOME Manual Index Fig. 6 - OIL FILLING Fig. 4 - DIAPHRAGM PLUG Material - 2.000 Dia. Aluminum Fig. 5 - DIAPHRAGM CLAMP Material - .750W x .375Thk Steel...
- Page 12 MENU HOME Manual Index F-5) Impeller and Volute Service: Lightly oil shaft and inner surface of bellows on rotating To clean out volute (5) or replace impeller (7) disconnect member. With lapped surface of rotating member facing inward power, remove four cap screws (9) and vertically lift motor toward stationary member, slide rotating member onto shaft, assembly from volute (5).
- Page 13 MENU HOME Manual Index Set each seal stationary (13D) LAPPED SURFACES MUST Place several drops of oil inside of bellows of rotating member BE UP, in each seal housing, taking care not to touch lapped (13C) and spread it over bellows. Coat seal face with oil taking surfaces.
- Page 14 MENU HOME Manual Index Place several drops of oil inside bellows of rotating member Press bearing in place. DO NOT INSTALL THIS BEARING (13C). Coat seal face with oil taking care not to touch or nick BY PRESSING ON INNER RACE. Support rotor assembly on it.
- Page 15 MENU HOME Manual Index SINGLE PHASE 1.5HP & 2.2HP Fig. 15 SINGLE PHASE 2.7HP & 4.5HP Fig. 16 THREE PHASE Fig. 17...
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Page 16: Replacement Parts
MENU HOME Manual Index SECTION: G REPLACEMENT PARTS F-8) Leak Sensor - Double Seal Only: Disassembly: G-1 ORDERING REPLACEMENT PARTS: Before removing leak sensor from pump, open vent plug (82) When ordering replacement parts, ALWAYS furnish the slowly to bleed off any pressure inside of housing. Next remove following information: two cap screws (69) and lockwashers (15) which holds the leak sensor to the pump. -
Page 17: Troubleshooting
MENU HOME Manual Index TROUBLESHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUSE"... -
Page 18: 4Se-El Cross-Section (Fig. 19)
MENU HOME Manual Index SERIES: 4SE-EL Fig. 19... -
Page 19: 4Se-El Exploded View (Fig. 20)
MENU HOME Manual Index SERIES: 4SE-EL Fig. 20... -
Page 20: 4Se-El Parts List
MENU HOME Manual Index SERIES: 4SE-EL PARTS LIST ITEM DESCRIPTION PART NO. Hex Hd Screw 5/16-18 x .75" Lg, Stainless 1-129-1 Lock Washer 5/15, Stainless 20-22-1 4321R Volute 014-00006-102 Impeller Nut 3/4-16, Stainless 625-01585 Impeller 7.00" Dia. 087461 6.87" Dia. 087461TA 6.75"... - Page 21 MENU HOME Manual Index SERIES: 4SE-EL Thermostat 625-00721 Thermostat 1.5HP, 208/230 3PH 625-00734 2.2 & 2.7HP, 208/230 3PH 625-00735 2.2HP, 460, 3PH 625-00730 4.5HP, 230, 3PH 625-00727 4.5HP, 460, 3PH 625-00731 6.7HP, 230, 3PH 625-00726 Insulator, Thermostat 4046 Diaphragm Ring 4018 Diaphragm 4020...
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Page 22: 4Se-Eds Cross-Section (Fig. 21)
MENU HOME Manual Index SERIES: 4SE-EDS Fig. 21... -
Page 23: 4Se-Eds Exploded View (Fig. 22)
MENU HOME Manual Index SERIES: 4SE-EDS Fig. 22... -
Page 24: 4Se-Eds Parts List
MENU HOME Manual Index SERIES: 4SE-EDS PARTS LIST ITEM DESCRIPTION PART NO. Hex Hd Screw 5/16-18 x .75" Lg, Stainless 1-129-1 Lock Washer 5/15, Stainless 20-22-1 4321R Volute 014-00006-102 Impeller Nut 3/4-16, Stainless 625-01585 Impeller 7.00" Dia. 087463 6.87" Dia. 087463TA 6.75"... - Page 25 MENU HOME Manual Index SERIES: 4SE-EDS Thermostat 625-00721 Thermostat 1.5HP, 208/230 3PH, 2.7HP, 460 625-00734 2.2 & 2.7HP, 208/230 3PH 625-00735 2.2HP, 460, 3PH 625-00730 4.5HP, 230, 3PH 625-00727 4.5HP, 460, 3PH 625-00731 6.7HP, 230, 3PH 625-00726 6.7HP, 460, 3PH 625-00725 Insulator, Thermostat 4046...
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Page 26: 4Se-Eds Leak Sensor Parts List
MENU HOME Manual Index SERIES: 4SE-EDS Leak Sensor Assy, 16Ft. Cord 1.5HP 087140 Leak Sensor Assy, 26Ft. Cord 2.2HP - 6.7HP 087140XB * Hex Pipe Plug 017363 * Vent Valve 1/8" NPT 625-01253 * Cord Set, 16Ft. 1.5HP 087133 * Cord Set, 26Ft. 2.2HP - 6.7HP 087133XB * Thread Protector... -
Page 27: 4Se-Eds Leak Sensor Exploded View (Fig 23)
MENU HOME Manual Index SERIES: 4SE-EDS Fig. 23... - Page 28 HOME Manual Index ® BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
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Page 29: Start-Up Report
MENU HOME Manual Index START-UP REPORT FOR SUBMERSIBLE PUMPS This report is designed to insure the customer that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. (CP&S). Please answer the following questions completely and as accurately as possible. - Page 30 MENU HOME Manual Index CP&S Control Panel Part No. and Brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control Panel Manufactured by Others: Company Name: Model No.
- Page 31 MENU HOME Manual Index IMPORTANT ! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPORTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
- Page 32 MENU HOME Manual Index FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET P.O. BOX 603 PIQUA, OHIO 45356-0603 - U.S.A.