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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Submersible Cutter Pumps
DISCONTINUED
Parts may
NOT be available
®
Series: 4SCC
4SCD
4SCE
4SCF
1150 & 1750RPM
WARNING!
Stay clear of the cutter and impeller
assemblies when pump is in operation.
Be EXTREMELY carful of the cutter and
impeller assemblies when servicing the
pump, They are EXTREMELY SHARP!
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
Form No. 094861-Rev. D
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Table of Contents
Related Manuals for Barnes 4SCC Series
Summary of Contents for Barnes 4SCC Series
- Page 1 Manual Index ® BARNES BARNES INSTALLATION and OPERATION MANUAL Submersible Cutter Pumps DISCONTINUED Parts may NOT be available Series: 4SCC 4SCD 4SCE 4SCF 1150 & 1750RPM WARNING! Stay clear of the cutter and impeller assemblies when pump is in operation.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1995, 1997, 1998, 2002, 2003, 3/06, 9/06 Alteration Rights Reserved... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: DISCHARGE ......... 4” NPT, 125 lb. Flange Horizontal LIQUID TEMPERATURE ....104°F (40°C) Continuous VOLUTE ........Cast Iron ASTM A-48, Class 40B MOTOR HOUSING ......Cast Iron ASTM A-48, Class 25 SEAL PLATE ......... Cast Iron ASTM A-48, Class 25 IMPELLER: Design ...... - Page 5 inches (mm) MODEL 4SCC 23.73 14.22 4.96 6.00 12.00 4.14 (602.7) (361.2) (126) (152.4) (305) (105) 4SCD 23.73 14.22 4.96 6.00 12.00 4.14 (602.7) (361.2) (126) (152.4) (305) (105) 4SCE 25.23 17.27 6.77 7.95 16.00 4.80 4.2HP (641) (439) (172) (202) (404) (122)
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Page 6: General Information
B-4) Service Centers: locate the base on the bottom of the wet well. Level the base For the location of the nearest Barnes Service Center, check with grout and/or shims. Install the intermediate support your Barnes representative or Crane Pumps & Systems, Inc., brackets, if required. -
Page 7: Start-Up Operation
These sheets are to be completed as applicable. C-4.3) Overload Protection : Return one copy to Barnes Pumps and store the second in C-4.3) Three Phase - The normally closed (N/C) thermal the control panel or with the pump manual if no control panel sensor is embedded in the motor windings and will detect is used. -
Page 8: Electrical Data
Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor. NOTE: The use of a 4" Break Away Fitting (BAF-4) is required with these pumps. NOTE: A relay is required for use with Moisture Sensor. Recommended relay is BARNES Part Number 064675. FIGURE 2... -
Page 9: Preventative Maintenance
As the motor is air-fi lled, no lubrication or other maintenance below 15 KV. breakdown), the the pump must be carefully is required, and generally Barnes Pumps will give very inspected for leaks. To locate the leak, perform a pressure reliable service and can be expected to operate for years on test as per section F-1.4. - Page 10 F-2.2) Reassembly: F-3.3) Wiring Connections: Impeller - Check lower seal to insure it is in place. To install Check power cable (29) and control cable (34) for cracks or impeller (41), apply a thin fi lm of oil to motor shaft and slide damage and replace if required.
- Page 11 F-4.1) Disassembly and Inspection: Lower Seal- Drain oil from motor as outlined in paragraph F-1.3. To expose lower shaft seal (10) for examination, disconnect power, remove cap screws (45) and washers (47) from volute (40), vertically lift motor assembly from volute (40).
- Page 12 If found to be defective contact a Stationary motor service station or Barnes Pumps service department. Check rotor for wear. If rotor (6) or the stator (7) windings are defective, the complete motor must be replaced. While disassembled, check moisture sensor wires that they are secured to the electrode (36).
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Page 13: Replacement Parts
SECTION: G REPLACEMENT PARTS G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the follow- ing information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. -
Page 14: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 15: Cross-Section, 100 & 132 Mtr Frame (Fig. 9)
Pump Series: 4SCC, 4SCD, 4SCE, 4SCF (100 & 132 Mtr. Frame) FIGURE 9... - Page 16 Pump Series: 4SCC, 4SCD, 4SCE, 4SCF (100 & 132 Mtr. Frame) PARTS KITS Seal & O-Ring Kit: ( ) 9, 10, 21 4SCC, 4SCD, 4SCE, 4SCF - 100 Mtr. Frm....P/N: 095471 (Pumps built prior to Sept. 1998) 4SCC, 4SCD, 4SCE, 4SCF - 100 Mtr. Frm....P/N: 095471A (Pumps built after Sept.
- Page 17 Pump Series: 4SCC, 4SCD, 4SCE, 4SCF (100 & 132 Mtr. Frame) Washer Screw Washer Plug Screw Washer 15-21-1 Hex Nut 20-24-1 Washer 11-105-1 Skhd Screw 094842 Adapter Ring TABLE 2 - CUTTER IMPELLER Item # 41 PUMP MODEL MOTOR CASING ADDED SUFFIX TO IMPELLER DIA.
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Page 18: Cross-Section, 180 Mtr Frame (Fig. 10)
Pump Series: 4SCF (180 Mtr. Frame) FIGURE 10... -
Page 19: Parts List
Pump Series: 4SCF (180 Mtr. Frame) PARTS KITS Seal & O-Ring Kit..P/N: 095473 ( ) 9, 10, 21, 60 Bearing Kit....P/N: 095476 ( ) 11, 12 Knife Kit......P/N: 095065 ( ) 42, 44, 45, 46, 51, 52 PARTS LIST ITEM QTY. - Page 20 Adapter Ring 094842 Screw Washer O-ring TABLE 3 - CUTTER IMPELLER Item No. 41 PUMP MODEL MOTOR ADDED SUFFIX TO IMPELLER DIA. IMPELLER PART NO. CASING BASIC PART NO 10.43 (256mm) 095493 (STD) 10.04 (255mm) 095493TA 4SCF29734A, 29744A 9.65 (245mm) 095493TB 9.25 (235mm) 095493TC...
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Page 21: Returned Goods Policy
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... -
Page 22: Warranty
® BARNES BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. -
Page 23: Start-Up Report
START-UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc (CP&S). Please fi ll out the following questions as completely and accurate as possible. When complete, mail this form to: In U.S.A Send To: In Canada Send To:... - Page 24 CP&S control panel part no. and brand Number of pumps operated by control panel NOTE: At no time should holes be made in top of control panel, unless proper sealing devices are utilized. Control panel manufactured by others Company name Model number Short circuit protection Type...
- Page 25 Notes...
- Page 26 Notes...
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Page 27: Warranty Registration
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &... - Page 28 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.