Barnes 4CDD6 Installation And Operation Manual

Diaphragm pumps

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INSTALLATION and OPERATION MANUAL
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
BARNES
Diaphragm Pumps
Models: 4CDD6
DISCONTINUED
Parts NOT available
83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4CDG8
Form No. 077383-Rev. E

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Summary of Contents for Barnes 4CDD6

  • Page 1 Manual Index BARNES BARNES ® INSTALLATION and OPERATION MANUAL Diaphragm Pumps Models: 4CDD6 4CDG8 DISCONTINUED Parts NOT available IMPORTANT! Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur.
  • Page 2: Table Of Contents

    California to cause cancer, birth defects or other reproductive harm. Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1984, 1997, 1998, 2002, 4/06, 9/06 Alteration Rights Reserved...
  • Page 3: Safety First

    SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Always wear eye protection when working on pumps. EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: Make sure lifting handles are securely fastened each IMPORTANT! Warns about hazards that can result time before lifting.
  • Page 4: Pump Specifications

    SECTION: A - PUMP SPECIFICATIONS: Skid Mounted SUCTION/DISCHARGE ..4” x 4" NPT Female 4CDD6 ENGINE: LIQUID TEMPERATURE ..160°F (71°C) Continuous Make/Model ....Hatz 1B20 w/6:1 Reduction, SUCT/DISCH CHAMBER ..Cast Iron ASTM A-48, Class 30 Recoil, Diesel WATER BOX ......Cast Iron ASTM A-48, Class 30 Rating .....4.6HP @ 3600RPM...
  • Page 5 OPTIONAL EQUIPMENT ..Electric Start TIRES: 4CDD6-2 & 4CDG8-2 ....4" x 8" Industrial Tires TRAILER : 4CDD6-1 & 4CDG8-1 ..... High Way w/6" x 15" Wheels, "C" Rated Tires, Tail Lights, Side Markers, Safety Chains, Adjustable Front Stand, Ring Hitch PUMP SERIES: 4CDD6-2 &...
  • Page 6: General Information

    B-3) Storage: columns in the suction and discharge hoses can be Short Term - Barnes pumps are manufactured for effi cient timed so they will assist each other and smooth out the performance following long inoperative periods in storage.
  • Page 7: Trouble Shooting

    TO CHANGE VALVE RUBBERS: SECTION: F REPLACEMENT PARTS A. Remove suction and discharge connections and F-1 ORDERING REPLACEMENT PARTS: remove valve rubbers. When ordering replacement parts, ALWAYS furnish the B. Place new valve rubber between weight and binder following information: and insert and tighten 2 screws that hold them together.
  • Page 8: Exploded View

    Figure 1 Figure 2...
  • Page 9: Cross-Section

    Figure 3...
  • Page 10: Parts List

    PARTS LIST ITEM QTY. PART No. DESCRIPTION P1466 Suction Hose Connection P1176 Valve Weight Binder P1187 Suction & Discharge Valve Rubber P1175 Valve Weight P1170 Valve Binder ----- Carriage Bolt 5/16 x 1-1/4 HN. LW ----- Hex Screws 3/8” x 1 P1219 Suction Connection Gasket -----...
  • Page 11 TRAILER PARTS LIST See Figure 4 P4823 Safety Chain P3524 Towing Pole PM114 Light, Side Marker (Yellow) P5449 Lock Pin Assembly P2194 Gear Guard P3140 Adjustable Leg A.010.050.0150 Hex Screw, 1/2-13 x 1-1/2” ----- Bevel Washer, 1/2” ----- Hex Lock Nut, 1/2-13 P5411 Axle Support Block P5422...
  • Page 12: Trailer Cross-Section

    Figure 4...
  • Page 13: Returned Goods Policy

    IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
  • Page 14: Warranty

    ® BARNES BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions.
  • Page 15 Notes...
  • Page 16 Notes...
  • Page 17: Start-Up Report

    START-UP REPORT FOR ENGINE DRIVEN PUMPS This form is designed to provide assurance that customer service and a quality product are the number one priority with Crane Pumps & Systems, Inc. Please fi ll out the following questions as completely and accurate as possible.
  • Page 18 I have received the above information (Name of Operator): Name of Company: Date: I Certify this report to be accurate (Name of Start-Up Person) Employed By: Date: Date and Time of Start-Up Present at Start-Up: ( ) Engineer: ( ) Operator: ( ) Contractor: ( ) Other: TO BE FILLED OUT BY FACTORY...
  • Page 19: Warranty Registration

    IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. Complete the Warranty Registration Form and return to Crane Pumps & Systems, Inc. Warranty Service Group If you have a claim under the provision of the warranty, contact your local Crane Pumps &...
  • Page 20 FOLD HERE AND TAPE, DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS & SYSTEMS, INC. WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA, OHIO 45356 - U.S.A.

This manual is also suitable for:

4cdg8

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