Barnes 4SE-L Series Installation And Operation Manual
Submersible sewage non-clog pumps
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INSTALLATION and OPERATION MANUAL
Submersible Sewage Non-Clog Pumps
IMPORTANT!
Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.
A Crane Co. Company
420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com
Manual Index
BARNES
Series:
Series:
Series:
83 West Drive, Brampton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650
®
4SE-L, 1.9 & 2.8HP
1150RPM, 60Hz
4SE-L, 2.8, 3.7 & 5HP
1750RPM, 60Hz
4SE-L, 5HP
3450RPM, 60Hz
Form No. 133406-Rev. D
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Table of Contents
Related Manuals for Barnes 4SE-L Series
Summary of Contents for Barnes 4SE-L Series
- Page 1 Manual Index BARNES ® INSTALLATION and OPERATION MANUAL Submersible Sewage Non-Clog Pumps Series: 4SE-L, 1.9 & 2.8HP 1150RPM, 60Hz Series: 4SE-L, 2.8, 3.7 & 5HP 1750RPM, 60Hz Series: 4SE-L, 5HP 3450RPM, 60Hz IMPORTANT! Read all instructions in this manual before operating pump.
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Page 2: Table Of Contents
PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1991, 2002, 2003, 1/06, 8/06, 2/07 Alteration Rights Reserved... -
Page 3: Safety First
SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT Do not block or restrict discharge hose, as discharge EQUIPMENT PROBLEMS. To help recognize this information, hose may whip under pressure. observe the following symbols: IMPORTANT! Warns about hazards that can result WARNING! - DO NOT wear loose clothing that may... -
Page 4: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: 4SE-L 1150 & 1750RPM 60Hz DISCHARGE ....4” 125lb Flange, Horizontal SPEED ......1150, 1750 RPM, 60Hz (nominal), LIQUID TEMPERATURE . 104°F (40°C) Continuous BEARINGS: MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Upper ....Single Row, Ball, Oil Lubricated VOLUTE ...... -
Page 5: Pump Specifications
SECTION: A - PUMP SPECIFICATIONS: 4SE-L 3450RPM 60Hz DISCHARGE ....4” 125lb Flange, Horizontal SPEED ......3450RPM, 60Hz (nominal) LIQUID TEMPERATURE . 104°F (40°C) Continuous BEARINGS: MOTOR HOUSING ..Cast Iron ASTM A-48, Class 30 Upper ....Single Row, Ball, Oil Lubricated VOLUTE ...... -
Page 6: General Information
SECTION B: GENERAL INFORMATION C-1.1 Submergence: It is recommended that the pump be operated in the submerged condition and the sump liquid level should never B-1) To the Purchaser: be less than dimension “A” in Figure 1. Congratulations! You are the owner of one of the fi nest pumps on the market today. -
Page 7: Start-Up Operation
C-4) Electrical Connections: TEMPERATURE SENSOR ELECTRICAL RATINGS C-4.1) Power & Sensor Cords: Volts Continuous Inrush The cord assembly mounted to the pump must not be modifi ed Amperes Amperes in any way except for shortening to a specifi c application. 220-240 1.50 15.0... -
Page 9: Preventative Maintenance
Pumps that have NOT had the oil drained from the Motor SECTION E: PREVENTATIVE MAINTENANCE Housing - The pressure test may be done with the oil at its normal level. Remove pipe plug (5) from motor housing (2). As the motor is oil fi lled, no lubrication or other maintenance Apply pipe sealant to pressure gauge assembly and tighten is required, and generally CP&S pumps will give very reliable into hole (see Figure 2). - Page 10 WARNING ! - DO NOT overfi ll oil. Vertically lift motor housing (2) from bearing bracket (21) by Overfi lling of motor housing with oil can lifting handle (7). Inspect square ring (42) for damage or cuts. create excessive and dangerous hydraulic Remove the motor bolts and lift motor stator from bearing pressure which can destroy the pump bracket (21).
- Page 11 POWER CORD (52) SENSOR CORD (53) CAP SCREW (6) CAP SCREW (6) Lock washer (4) Lock washer (4) COMPRESSION FLANGE (52a) COMPRESSION FLANGE (53a) SNAP RING (54) SNAP RING (54) O-RING (57) O-RING (57) TERMINAL BLOCK (56) TERMINAL BLOCK (55) TERMINAL TERMINAL FIGURE 5...
- Page 12 FIGURE 7 FIGURE 8 F-4) Shaft Seal and Diaphragm Service: Seal - Clean and oil seal cavities in bearing bracket (21) and Important! - Handle seal parts with extreme care. seal plate (25). Lightly oil (DO NOT use grease) outer surface DO NOT scratch or mar lapped surfaces.
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Page 13: Replacement Parts
Important ! - it is extremely important to keep seal G-2 PART NUMBER: faces clean during assembly. Dirt particles lodged The part number consists of a six (6) digit number, which ap- between these faces will cause the seal to leak. pears in the catalog. -
Page 14: Wire Schematics
FIGURE 11... -
Page 15: Trouble Shooting
TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE”... -
Page 16: Cross-Section, 1150 & 1750Rpm (Fig. 12)
4SE, 1150 & 1750RPM Pump Series OIL LEVEL 50 31 58 59 FIGURE 12... -
Page 17: Exploded View, 1150 & 1750Rpm (Fig. 13)
4SE, 1150 & 1750RPM Pump Series 18 31 58 59 CONNECTOR ASSY. 24 49 FIGURE 13... -
Page 18: Parts List
4SE, 1150 & 1750RPM Pump Series PARTS KITS Seal Repair Kit...P/N-130178 (†) 32, 42, 46, 57 Service Kit....P/N-130174 ( ) 11, 12, 29, 30, 32, 33, 34, 35, 42, 46, 47, 54, 57 Seal Tool Kit....P/N-085736 Pressure Gauge Kit...P/N-085343 PARTS LIST ITEM PART NO. - Page 19 4SE, 1150 & 1750RPM Pump Series ITEM PART NO. DESCRIPTION NOTES 058850TQ 5.12” Dia. 058850TR 5.00” Dia. 058850TS 4.88” Dia. 058850TT 4.75” Dia. 058850TU 4.62” Dia. 058850TV 4.50” Dia. 058850TW 4.38” Dia. 058850TX 4.25” Dia. 058850TY 4.12” Dia. 058850TZ 4.00” Dia. Impeller, Cast Iron 2.8HP 1150RPM &...
- Page 20 4SE, 1150 & 1750RPM Pump Series TABLE 2 - POWER AND SENSOR CORD SETS TERMINAL BLOCK MODEL NUMBER 30 FT. POWER 50 FT. POWER 100 FT. POWER POWER 4SE1926L 103741XC 103741XF 103741XL 103584 4SE1996L 104742XC 104742XF 104742XL 103583 4SE1946L 103742XC 103742XF 103742XL 103583...
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Page 21: Cross-Section, 3450Rpm (Fig. 14)
4SE-L 3450RPM Pump Series FIGURE 14... -
Page 22: Exploded View, 3450Rpm (Fig. 15)
4SE-L 3450RPM Pump Series 58 59 FIGURE 15... -
Page 23: Parts List
4SE-L 3450RPM Pump Series PARTS KITS Seal Repair Kits Double Seal..P/N - 130178 (†) 32, 42, 46, 57 Service Kits Double Seal..P/N - 130174 (♦) 11, 12, 29, 30, 32, 33, 34, 35, 42, 46, 47, 54, 57 Seal Tool Kit ......P/N-085736 Pressure Gauge Kit .... -
Page 24: Parts List
4SE-L 3450RPM Pump Series PARTS LIST ITEM PART NO. DESCRIPTION NOTES 11-32-1 SKHD Cap Screw 1/4-20 x 1” LG, SS 033730 †♦ Square Ring Buna-N 022879 Diaphragm Clamp Ring 1-7-1 Cap Screw 1/4-20 x 1” LG, SS 064434 †♦ Shaft Seal (Both Ends) Carbon/Ceramic/Buna-N (STD) 071796 (Pump End) - Page 25 /LPLWHG 0RQWK :DUUDQW\ &UDQH 3XPSV 6\VWHPV ZDUUDQWV WKDW SURGXFWV RI RXU PDQXIDFWXUH ZLOO EH IUHH RI GHIHFWV LQ PDWHULDO DQG ZRUNPDQVKLS XQGHU QRUPDO XVH DQG VHUYLFH IRU WZHQW\IRXU PRQWKV DIWHU PDQXIDFWXUH GDWH ZKHQ LQVWDOOHG DQG PDLQWDLQHG LQ DFFRUGDQFH ZLWK RXU LQVWUXFWLRQV7KLV ZDUUDQW\ JLYHV \RX VSHFL¿ F OHJDO ULJKWV DQG WKHUH PD\ DOVR EH RWKHU ULJKWV ZKLFK YDU\ IURP VWDWH WR VWDWH ,Q WKH HYHQW WKH SURGXFW LV FRYHUHG E\ WKH )HGHUDO &RQVXPHU 3URGXFW :DUUDQWLHV /DZ WKH GXUDWLRQ RI DQ\ LPSOLHG ZDUUDQWLHV DVVRFLDWHG ZLWK WKH SURGXFW E\ YLUWXH RI VDLG ODZ LV OLPLWHG WR WKH VDPH GXUDWLRQ DV VWDWHG KHUHLQ WKLV ZDUUDQW\ LV D /,0,7(' :$55$17< DQG QR FODLPV RI DQ\ QDWXUH ZKDWVRHYHU...
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Page 26: Warranty
IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.