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Summary of Contents for Comeup ATV-3000
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Page 2: General Safety Precautions
ATV/UTV WINCH Thank you for purchasing a . This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. I. General Safety Precautions WARNING: FAILURE TO READ AND FOLLOW THE SAFETY INSTRUCTIONS IN THIS OWNER’S MANUAL BEFORE INSTALLING OR USING YOUR ELECTRIC WINCH COULD RESULT IN DAMAGE TO YOUR WINCH AND SERIOUS OR FATAL INJURY!! -
Page 3: Performance Data
II. Performance Data Specifications Line Pull and Rope Capacity Model ATV-3000 UTV-4000 Model ATV-3000 UTV-4000 Line Pull 1,360 kg / 3,000 lb 1,814 kg / 4,000 lb Line pull ( kg / lb) 1,363 / 3,000 1,814 / 4,000 (first layer) - Page 4 Main Components 1: Winch Ass'y with Wire Rope 2: Remote Control 3: Trigger Switch Ass'y (ATV-3000 only) 4: Remote Socket 5: Solenoid CES-2012 6: 6 Gauge Battery Lead 7: 4 Way Roller Fairlead 8-1 Mounting Plate (for ATV-3000) 8-2 Mounting Plate (for UTV-4000)
- Page 5 ATV-3000 UTV-4000 Winch & Roller Fairlead Mounting 1. It is very important that the winch shall be mounted on a flat hard surface in order to make sure the motor, drum and gearbox housing are aligned correctly. 2. If a different mounting plate is used, the thickness shall be 5 mm (3/16”).
- Page 6 Trigger Switch Mounting (ATV-3000 only) Handlebar mounted trigger switch can be operated without removing your hand from the grip. wiring Diagram Ⅳ Ⅳ Ⅳ Ⅳ . Operation Cable In and Out 1). To determine “ Cable Out “, trigger to the “Out” position 2).
- Page 7 Freespool Function The freespool allows rapid pay-out of the wire rope for hooking onto a load or anchor points and is operated by a freespool shifter located on the end of the winch. 1). To engage the freespool, turn the freespool shifter counter-clockwise to the “Engaged” position. The winch is now ready for pulling.
- Page 8 Lubrication All moving parts in the winch are permanently lubricated at the time of assembly. Under normal conditions factory lubrication will suffice. If re-lubrication is necessary after repair or disassembly use a marine type grease. Maintenance Schedule Carry out all inspections listed below on schedule and inspections are divided into Daily, Monthly and 3 Monthly Clean all connections because corrosion on electrical connections will reduce performance or may cause a short.
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Page 9: Ⅵ Ⅵ Ⅵ Ⅵ . Trouble Shooting
Ⅵ Ⅵ Ⅵ Ⅵ . Trouble Shooting When the winch fails to operate after several attempts, or if there is any fault operation while winching, check followings. Symptom Possible Cause Remedy Cut circuit or loosing Check battery cable. Weak battery or insufficient power Recharge or replace battery Damaged over load protector Replace over load protector... - Page 10 Ⅶ Ⅶ Ⅶ Ⅶ . Replacement Parts List ATV-3000 Description Description Description Motor 16 Freespool block 31 Wire rope Motor support rack 17 Friction block 32 Roller fairlead Gearbox support rack 18 Tie bar 33 Snatch block Drum bushing 19 Plain washer...
- Page 11 UTV-4000 Description Description Description Motor 16 Freespool block 31 Wire rope Motor support rack 17 Friction block 32 Roller fairlead Gearbox support rack 18 Tie bar 33 Snatch block Drum bushing 19 Plain washer 34 Remote control Drum 20 Anti-leakage packing 35 Solenoid Connector A 21 Bearing...
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Page 12: Limited Warranty
Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the "Seller") to the original purchaser (the "Purchaser") of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...
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