Comeup CWL-80 Instruction Manual
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Comeup CWL-80 Instruction Manual

Compact winch
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Summary of Contents for Comeup CWL-80

  • Page 3 Compact Winch Limited One (1) Year Warranty Statement Comeup Industries Inc. ( ) warrants to the original purchaser that the mechanical compnents and electrical components of the Compact Winch will be free of defects in material and workmanship for one (1) year. All mounting kits and other accessories carry one (1) year limited warranty against defects in material workmanship.

  • Page 4: General Safety Precautions

    Compact Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions The winch has been designed to give safe and dependable service if operated according to the instructions.

  • Page 5: Installation Precaution

    Installation Precaution General Safety Precaution DANGER ！ The following environmental conditions may result in the possible causes of hoist trouble. ● Low temperature below -10℃ ,high ● In an organic chemistry or explosive temperature above 40℃ or humidity powder conditions above 90% conditions ※Cause malfunction of spare parts ※Cause explosion...
  • Page 6 I I . Handing Precautions ＊ To prevent the risk of electric shock, the power plug must be plugged into a matching outlet and grounded in good condition. ＊ Never try to lift a load higher than the rated cap. ＊...
  • Page 7 ● It is forbidden to lift loads above ● Do connect the power lead on the the rated capacity of the winch main power source directly and fasten them ● Ban on transporting persons ● Don’t ignore fault accessories ● Don’t stand under winching ●...
  • Page 8 III. Winching Principles Percentage Duty Cycle WARNING ！ Never hoist over the rated percentage duty cycle. The life of the winch is depending on the conditions of the load and working frequency. In the long time operation, make sure to use the machine within its continuous ratings. Continuous ratings means the percentage duty cycle (%ED) is subject to the rated voltage, rated frequency and a 63% of rated load.
  • Page 9 Experience has shown that the best wire rope service is obtained if the maximum fleet angle is not more than 1.5° for smooth drum. For example, the correct distance varies according to drum length. Model CWL-80 CWL-200 CWL-301 CWL-200L CWL-301L...
  • Page 10 IV. Compliance with EU Directives Electric Winches shall comply with the following regulations 1. European Standards of EN 14492-1 for Power Driven Winches came to effect from 29 December 2009 2. European Machinery Directive 2006/42/EC. 3. European Directive on Electromagnetic Compatibility ( EMC ) 2004/108/EC 4.
  • Page 11 Winch model Lifting capacity Power Lead Switch Cord CWL-80 80 kg 1.5 mm x 3C x 3 m 1.25 mm x 6C x 3 m...

  • Page 12: Carbon Brush Replacement

    Wire Rope Replacement ● Insert the wire rope into the hole of drum and fix it with a P. T. screw, then press the ↑ button of switch for rotate the drum in the lifting direction. ● Wind the wire rope accurately around the drum, and an irregular winding will cause the load to be swing, thus damaging the wire and reducing the life of winch.

  • Page 13: Oil Replacement

    ● Brake adjustment procedures Step1. Remove retaining ring and spring pin Step2. Tighten 1st gear/2nd shaft for CWL-80 or 3rd gear /4th shaft for CWL-200/200L/301/301L counter-clockwise until holding to the ratchet Step3. Find the closed pole between spring pins and fit plate (one between four selections), then put the fix plate onto the square hole of 3rd or 4th shaft.
  • Page 14 VI. Cart Puller Capacity Choose the Right Winch In most pulling applications you are dealing with a rolling load rather than pulling a dead weight. Resistance to rolling is mostly influenced by the load, rolling resistance, track gradient, track curvature, track conditions etc. ●...
  • Page 15 VII. Wiring Diagram CWL-80 Winch Standard Version Switch with an emergency stop button 110V or 220V – 240V 1ph 110V or 220V – 240V 1ph POWER SOURCE POWER SOURCE D-RESISTOR D-RESISTOR MOTOR MOTOR ZNR1 GROUNDING ZNR1 GROUNDING Black Brown Blue...
  • Page 16 VIII. Checking and Trouble Shooting Checking Reference Remark：1. The specified person performs the checking of winch. 2. Divide the checking into daily checking and periodic checking. 3. The checking items and checking method in daily and periodic checking shall be carried out and different according to the using frequency. Classification of Checks periodical Checking items...

  • Page 17: Trouble Shootings

    Trouble Shootings Checking the winch for smooth operation by pressing ↑ or ↓ button of pendant switch. When winch fails to start after several attempts, or if any defective operation to be happened, check followings. Symptom Possible cause Remedy Open circuit on power lead or switch cord Check power lead or switch cord Burnt rectifier at power source side Replace rectifier and pay attention to its poles...
  • Page 18 NOTES...
  • Page 20 COMEUP INDUSTRIES INC. No.139, Jieyukeng Rd., Ruifang Dist., New Taipei City 22453, Taiwan TEL:+886-2-24971788 FAX:+886-2-24971699 Email: info@comeup.com.tw PN 881412 Ver:03 http://www.comeupwinch.com Specifications subject to change without notice...

This manual is also suitable for:

Cwl-200Cwl-301Cwl-200lCwl-301l

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