Comeup DV-6000 Instruction Manual
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Comeup DV-6000 Instruction Manual

Self-recovery winch
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Summary of Contents for Comeup DV-6000

  • Page 2: General Safety Precautions

    Self-Recovery Winch Winch. This manual covers operation and Thank you for purchasing a maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions Winch is designed to give safe and dependable service if operated according to the instructions.

  • Page 3: Safety Precautions

    I. Safety Precautions Please read and understand this Instruction Manual before installing your winch. Don’t use unsuitable wire rope in construction, strength or having any defects. Don’t use an unsuitable hook and snatch block for wire rope. The operator of a winch in some cases, is required to have qualifications according to applicable laws and ordinances.

  • Page 4: Performance Data

    II. Performance Data Specifications Model DV-6000 DV-6000i DV-9000 DV-9000i DV-12000 DV-15000 Line Pull (first layer) 2,722 kg / 6,000 lb 4,082 kg / 9,000 lb 5,443kg / 12,000lb 6,803kg / 15,000lb Line Speed (first layer, no load) 14.6mpm / 48 fpm 13.4mpm / 44 fpm...
  • Page 5 Main Components DV-6000/DV-9000/DV-12000/DV-15000 1:Winch Ass'y with Wire Rope 2:Remote control 3:Motor Lead 4:Roller Fairlead 5:Handsaver Strap 6-1:Mounting Hardware for DV-6000/DV-9000 6-2:Mounting Hardware for DV-12000/DV-15000 7.Detachable Solenoid Pack 8.Snatch Block (only for DV-6000/DV-9000) DV-6000i/ DV-9000i 1:Winch Ass'y with Wire Rope 2:Remote control...
  • Page 6 3. Four (4) M10 x 1.50 pitch 8.8 Grade High Tensile Steel Bolts must be used for DV-6000/9000/6000i/9000i in order to sustain the loads imposed on the winch mounting. 4. Eight (8) M12 x 1.75 pitch 8.8 Grade High Tensile Steel Bolts must be used for DV-12000/15000 in order to sustain the load imposed on the winch mounting.
  • Page 7 Ⅳ Ⅳ Ⅳ Ⅳ . Operation Precautions Check all safety and environmental conditions prior and during use. A wire rope should be replaced if it shows signs of excessive wear, broken wires, corrosion or any other defects. The operator must remain with the winch when it is being operated. The winches duty rating is S3 (intermittent –...
  • Page 8 Free-spool Function The free-spool allows rapid pay-out of the wire rope for hooking onto a load or anchor points and is operated by a free-spool T-handle. The free-spool T-handle must be in the “Engaged” position before winching. 1). To disengage, lift the free-spool T-handle up and turn it at 90 clockwise rotation to the “Disengaged”...
  • Page 9 Ⅴ Ⅴ Ⅴ Ⅴ . Maintenance Wire rope Replacement Never use a wire rope of a different size or material and only use genuine replacement parts. The wire rope end is inserted through a hole in the drum and an allen set screw is sued to clamp the wire rope in place.

  • Page 10: Maintenance Schedule

    Lubrication All moving parts in the winch are permanently lubricated at the time of assembly. Under normal conditions factory lubrication will suffice. If re-lubrication of gear box is necessary after repair or disassembly use Shell EP2 or equivalent grease with 0.25 litres.
  • Page 11 Free spool Wear in spring Visual evidence of wear Free of wear or damage. Motor Staining, damage Visual evidence of wear Existence of abnormalities Wearing of brake disc Visual evidence of wear Free of wear or damage. Brake Performance Visual Reasonable actuation Gear Damage, wearing...

  • Page 12: Replacement Parts List

    Symptom Possible Cause Remedy Cut circuit Check battery lead. Weak battery Recharge or replace battery (at least 650CCA) Damaged over-load protector(option) Replace over-load protector(option) Winch will not Bad connection of wirings Reconnect tightly operate Damaged solenoid Replace solenoid Cut circuit on switch Replace switch Damaged motor or worn carbon brush.
  • Page 13 DV-6000/9000 Ver:26 Description Description Description Q’ty Q’ty Q’ty Motor 12V Brake disc Solenoid pack 12V Motor 24V Spiral spring Solenoid pack 24V Motor support rack Brake cover Solenoid upper plate Gearbox support rack Bearing Solenoid lower plate Drum bushing Bearing...
  • Page 14 DV-6000i/9000i Ver:25 Description Description Description Q’ty Q’ty Q’ty Motor 12V Brake disc Solenoid pack 12V Motor 24V Spiral spring Solenoid pack 24V Motor support rack Brake cover Solenoid left cover Gearbox support rack Bearing Solenoid right cover Drum bushing Bearing Upper box Drum Spring washer...
  • Page 15 DV-12000/15000 Ver:8 Description Q’ty Description Q’ty Description Q’ty Motor 12V Brake free-spool base Solenoid pack 24V Motor 24V Brake cover Solenoid upper plate Motor support rack Tie bar solenoid lower plate Gearbox support rack Retaining ring Remote switch socket Drum bushing Handsaver strap Socket gland Drum...
  • Page 16 MEMO...

  • Page 17: Limited Warranty

    Limited Warranty This Limited Warranty is given by the COMEUP INDUSTRIES INC (the “Seller”) to the original purchaser (the “Purchaser”) of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...

This manual is also suitable for:

Dv-6000iDv-9000Dv-9000iDv-12000Dv-15000

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