Comeup CP-200 Instruction Manual
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Comeup CP-200 Instruction Manual

Electric winch
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Summary of Contents for Comeup CP-200

  • Page 3: Electric Winch

    Electric Winch Limited One (1) Year Warranty Statement Comeup Industries Inc. ( ) warrants to the original purchaser that the mechanical compnents and electrical components of the Electric Winch will be free of defects in material and workmanship for one (1) year. All mounting kits and other accessories carry one (1) year limited warranty against defects in material workmanship.

  • Page 4: General Safety Precautions

    Electric Winch Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. General Safety Precautions The winch has been designed to give safe and dependable service if operated according to the instructions.

  • Page 5: Installation Precaution

    Installation Precaution General Safety Precaution DANGER ！ The following environmental conditions may result in the possible causes of hoist trouble. ● Low temperature below -10℃ ,high ● In an organic chemistry or explosive temperature above 40℃ or humidity powder conditions above 90% conditions ※Cause malfunction of spare parts ※Cause explosion...

  • Page 6: Handing Precautions

    II. Handing Precautions ● It is forbidden to lift loads above ● Do connect the power lead on the the rated capacity of the winch main power source directly and fasten them ● Ban on transporting persons ● Don’t ignore fault accessories ●...
  • Page 7 III. Winching Principles Percentage Duty Cycle WARNING ！ Never hoist over the rated percentage duty cycle. The life of the winch is depending on the conditions of the load and working frequency. In the long time operation, make sure to use the machine within its continuous ratings. Continuous ratings means the percentage duty cycle (%ED) is subject to the rated voltage, rated frequency and a 63% of rated load.
  • Page 8 In principle, a 3.5 times of rope safety factor is suitable for most pulling applications and a 5 times for lifting and lowering applications. For example, a CP-200 comes with a 6 mm x 30 m wire rope with 2,010 kg minimum breaking force, therefore its rope safety factor is calculated as follow.
  • Page 9 IV. Compliance with EU Directives Electric Winches shall comply with the following regulations 1. European Standards of EN 14492-1 for Power Driven Winches came to effect from 29 December 2009 2. European Machinery Directive 2006/42/EC. 3. European Directive on Electromagnetic Compatibility ( EMC ) 2004/108/EC 4.
  • Page 10 W/Switch W/Switch W/Switch W/Switch CPB-213 PB-331 CPB-161 PB-306 LV-360 1.5 mm 1.25 mm 2.0 mm 1.25 mm CP-200/250/300 CP-500 3.5 mm 1.25 mm 3.5 mm 3.5 mm CP-500T 3.5 mm 3.5 mm 3.5 mm 1.25 mm 1.25 mm CP-750T 1.25mm 3.5 mm...
  • Page 11 ● When replacing the rope w/weight hook for winch rated less than 500 kg, according to the following procedures. It is only available for CP-200/250/300/500S/500T and CWG-10075/ 10151/30075.30151 *Pull out an R-dowel "D"...

  • Page 12: Oil Replacement

    Safety Winch Model Capacity Dia. Length Const. Breaking Factor at at 50Hz kg ( m ) Strength kg 50Hz CP-200 6 x 19 2,010 CP-250 6 x 19 2,010 CP-300 6 x 19 2,010 CP-500/500T 6 x 19 2,700 CP-750T...
  • Page 13 Brake Replacement and Adjustment ● For CP-200/250/300/500/500T, CWG-30075 winches There is no brake adjustment function. Once the brake disc is considerable worn, replace it with new one. Condition: Brake distance is more than 1.5% of rope length to be wound-in during 1 min or the brake disc thickness is smaller than 8.5 mm, compared to the standard thickness...
  • Page 14 Brake Specification Brake Disc Resistance Coil Volt. Brake Gap Model Diameter mm x q’ty Black & Blue wires CP-200 95 x 1 CP-250 95 x 2 0.45 CP-300 95 x 2 0.45 CP-500 95 x 2 0.45 CP-500T 95 x 2 0.45...
  • Page 15 VI. Cart Puller Capacity Choose the Right Winch In most pulling applications you are dealing with a rolling road rather than pulling a dead weight. Resistance to rolling is mostly influenced by the load, rolling resistance, track gradient, track curvature, track conditions. ●...

  • Page 16: Wiring Diagram

    It is important to know how each of the wire rope will be coming off of the drum, that allows the correct grooving to be provided. VII. Wiring Diagram CP-200/250/300, CWG-10077 Winches Standard Version Switch with an emergency stop button...

  • Page 17: Standard Version

    CP-500T Winch Standard Version Switch with an emergency stop button Black Black Emergency Stop Black Black Brown Brown Brown Brown Blue Blue Blue Blue Gray Gray Gray Gray Quick Connector Quick Connector Down Down Pendant Switch CPB-213 Pendant Switch PB-331 Motor Motor 380V...
  • Page 18 CP-500 Winch Standard Version Switch with an emergency stop button Black Black Emergency Stop Black Brown Black Brown Brown Brown Blue Blue Blue Blue Gray Gray Gray Gray Quick Connector Quick Connector Down Down Brake Brake Pendant Switch PB-331 Pendant Switch CPB-213 Motor Motor 220/230/240V...
  • Page 19 CWG-30075 Winch Standard Version Blue Blue Brake Brake Brown Brown Gray Gray Black Black Black Black White White Grounding Grounding Power Supply Power Supply Down Down Motor 200~220V Motor 380V Pendant Switch CPB-213 Pendant Switch CPB-213 Brake Blue Brown Black Grounding Power Supply Down...
  • Page 20 CWG-30151 Winch Standard Version Blue Brake Brake Brown Blue Gray Brown Black Black Black Black White White Grounding Grounding Power Supply Power Supply Down Down Motor Motor 415V 380V Pendant Switch CPB-213 Pendant Switch CPB-213 Switch with an emergency stop button Blue Blue Brake...
  • Page 21 VIII. Checking and Trouble Shooting Checking Reference Remark：1. The specified person performs the checking of winch. 2. Divide the checking into daily checking and periodic checking. 3. The checking items and checking method in daily and periodic checking shall be carried out and different according to the using frequency. Classification of Checks Periodical Checking Items...

  • Page 22: Trouble Shootings

    Trouble Shootings Checking the winch for smooth operation by pressing ↑ or ↓ button of pendant switch. When winch fails to start after several attempts, or if any defective operation to be happened, check followings. Symptom Possible Cause Remedy Wrong connection Connect correctly No reaction No power source or wrong ratings...
  • Page 24 COMEUP INDUSTRIES INC. No.139, Jieyukeng Rd., Ruifang Dist., New Taipei City 22453, Taiwan TEL:+886-2-24971788 FAX:+886-2-24971699 Email: info@comeup.com.tw PN 881945 Ver:05 http://www.comeupwinch.com Specifications subject to change without notice...

This manual is also suitable for:

Cp-250Cp-300Cwg-30075Cp-500Cp-500tCwg-10077 ... Show all

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