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Summary of Contents for Comeup ATV-1500
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Page 2: General Safety Precautions
ATV WINCH Thank you for purchasing a Winch. This manual covers operation and maintenance of the winch. All information in this publication is based on the latest production information available at the time of printing. I. General Safety Precautions To prevent serious injury and property damage, please read and understand this Instruction Manual before installing your winch. -
Page 3: Main Components
II. Performance Data Specifications Line Pull and Rope Capacity Model ATV-1500 Model ATV-1500 Line Pull (first layer) 680 kg / 1,500 lb Line pull ( kg / lb) 680 / 1,500 layer Line speed (mpm / fpm) 1.13 / 3.7 Line Speed 4.6 mpm / 15 fpm... - Page 4 2. If a different base plate is used, the thickness shall be 5 mm (3/16”). 3. Four (4) M8x 20L 8.8 Grade High Tensile ATV-1500 Steel Bolts must be used for securing the winch on the base plate in order to sustain the loads imposed on the winch mounting.
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Page 5: Wiring Diagram
Solenoid Kit Mounting 1. It disconnects your winch from the power source when the vehicles is not in use. 2. It should be mounted close to the battery and keep the location from all metal structures. Handlebar Trigger Switch Mounting Handlebar mounted trigger switch can be operated without removing your hand from the grip. - Page 6 Ⅳ Ⅳ Ⅳ Ⅳ . Operation Cable In and Out 1). To determine “ Cable Out “, trigger to the “Out” position 2). To determine “ Cable In “, trigger to the “In” position 3). To stop winching, release the freespoling shitter Freespooling Function The freespooling allows rapid payout of the wire rope for hooking onto a load or anchor points and is operated by a freespooling shifter located on the end of the winch.
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Page 7: Wire Rope Replacement
Ⅴ Ⅴ Ⅴ Ⅴ . Maintenance Wire Rope Replacement Before installing a new wire rope, wrap the end of the wire rope with tape to prevent fraying. Wind the wire rope on the drum by pull a force to keep the tension constant. Never use a wire rope of a different size or material and only use genuine wire ropes. -
Page 8: Maintenance Schedule
Maintenance Schedule Carry out all inspections listed below on schedule and inspections are divided into Daily, Monthly and 3 Monthly. Clean all connections because corrosion on electrical connections will reduce performance or may cause a short. Classification of check Periodical Item Checking method Checking reference... -
Page 9: Ⅵ Ⅵ Ⅵ Ⅵ . Trouble Shooting
Ⅵ Ⅵ Ⅵ Ⅵ . Trouble Shooting When the winch fails to operate after several attempts, or if there is any fault operation while winching, check followings. Symptom Possible Cause Remedy Cut circuit or loosing Check battery cable. Weak battery or insufficient power Recharge or replace battery Loose connection of wirings Checking all wirings... - Page 10 Ⅶ Ⅶ Ⅶ Ⅶ . Replacement Parts List ATV-1500 Description Description Q’ty No. Description Q’ty Q’ty Motor stage carrier Hex. bolt Motor support rack stage carrier Hex bolt Gearbox support rack 3 stage carrier Solenoid Cooper bushing Ring gear Sleeve...
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Page 12: Limited Warranty
Limited Warranty This Limited Warranty is given by the Comeup Industries Inc. (the “Seller”) to the original purchaser (the “Purchaser”) of a Winch specified in this manual. This Limited Warranty is not transferable to any other party. The Seller takes the responsibility for all parts and components, with the...
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