Transaxle Assembly - Club Car IQ Plus 2008 Maintenance And Service Manual Supplement

TRANSAXLE (TYPE G)
DIFFERENTIAL
PIN
Figure 17-15 Differential Pin
8.6. Remove the differential gears and thrust plates (3 and 4).
8.7. Inspect the bearings (13) of the differential case (26) and replace them if they are damaged
(Figure 17-5, Page 17-3). To remove them, press them off. See following CAUTION.
CAUT ION
• Do not reuse bearings after removing them. Replace bearings with new ones.
9. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
NOTE: Damaged or worn gears should be replaced as sets.

TRANSAXLE ASSEMBLY

CAUT ION
• Do not press against the bearing outer race.
• The housing and all parts must be wiped clean and dry before reassembly.
1. If bearings (13) were removed during disassembly, install new bearings using an arbor press
(Figure 17-5, Page 17-3).
2. Assemble the differential gear case.
2.1. Install the pin (31) (Figure 17-5, Page 17-3). Apply a small amount of oil to all thrust plates and to
both ends of the pin.
2.2. Install the hex bolts (33) and output gear (32). Tighten bolts to 58 ft-lb (78.6 N·m).
3. Press a new bearing (18) onto the intermediate gear assembly (Figure 17-5, Page 17-3).
4. Press new bearing (16) onto input pinion gear (17).
5. Apply grease to the lip of the new oil seal (10) and install the seal using a transaxle pinion seal tool (CC
P/N 1014161). The lip of the oil seal should face the inside of the transaxle housing. Make sure the seal
is firmly seated.
6. Install the differential assembly, the intermediate gear assembly, and the input pinion gear simulta-
neously. Be sure all bearings are seated properly in the housing. Rotate the input shaft to check for
smooth gear operation (Figure 17-11, Page 17-6).
2008-2011 IQ Plus Electric Vehicle Maintenance and Service Supplement
Transaxle Disassembly, Inspection, and Assembly
DIFFERENTIAL
GEAR
1
3
Figure 17-16 Left Differential
17
4
2
LEFT
DIFFERENTIAL
GEAR
CASE
Page 17-9