Club Car Carryall I 1999 Owner's Manual
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Club Car Carryall I 1999 Owner's Manual

Club Car Carryall I 1999 Owner's Manual

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  • Page 3 System Warranty requires that you return your • Magneto or electronic ignition system blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element remedy under warranty.Please read the warranty through the crankcase.Then, it is led to the air •...
  • Page 4 Please complete and return the warranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 Carryall representative perform them. For the name and address of the Carryall representative nearest you, call 706-863-3000, Ext. 2601. If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Ga. 30917-4658 USA. Your local authorized Carryall representative can also provide technical advice, parts, and service manuals.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Safety Details ............... General Warnings .

  • Page 7: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 8: Safety Details

    Safety Details SAFETY DETAILS WARNING • THIS OWNER’S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi- cle are preceded by the words DANGER, WARNING, CAUTION, or NOTE.

  • Page 9: General Warnings

    General Warnings GENERAL WARNINGS The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or serviced. Vehicle feature identification information is also included on pages through 9. Other specific warning state- ments appear throughout this manual and on the vehicle. DANGER •...

  • Page 10: Vehicle Feature Identification

    Vehicle Feature Identification CARRYALL I, CARRYALL II AND CARRYALL TURF II 1999 Carryall Gasoline Vehicle Owner’s Manual...
  • Page 11 Vehicle Feature Identification CARRYALL I, CARRYALL II AND CARRYALL TURF II 1999 Carryall Gasoline Vehicle Owner’s Manual 5...
  • Page 12 Vehicle Feature Identification CARRYALL II PLUS 1999 Carryall Gasoline Vehicle Owner’s Manual...
  • Page 13 Vehicle Feature Identification CARRYALL II PLUS 1999 Carryall Gasoline Vehicle Owner’s Manual 7...
  • Page 14 Vehicle Feature Identification CARRYALL VI 1999 Carryall Gasoline Vehicle Owner’s Manual...
  • Page 15 Vehicle Feature Identification CARRYALL VI 1999 Carryall Gasoline Vehicle Owner’s Manual 9...

  • Page 16: General Information

    General Information GENERAL INFORMATION There are five Carryall gasoline models available: the Carryall I, Carryall II, Carryall Turf II, Carryall II Plus and Carryall VI. Throughout this manual, important features unique to each model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special attention to the fea- tures specific to their vehicle(s).

  • Page 17: Performance Inspection

    Pre-operation Checklist • Warning Decals: Check to ensure that all warning and operation decals are in place. See Pages through 9. • Tires: Check for proper tire pressure. See Tire Capacities, Page 26. • Engine: Check for proper engine oil level. See Engine Oil, Page 27. •...

  • Page 18: Controls

    Controls CONTROLS Read DANGER and WARNING on page 3. WARNING • BEFORE ALLOWING ANYONE TO DRIVE A CARRYALL VEHICLE, MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES. • DO NOT TAMPER WITH THE GOVERNOR. DOING SO WILL VOID THE WARRANTY, AS WELL AS DAMAGE THE ENGINE AND OTHER COMPONENTS, AND COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH DUE TO UNSAFE SPEEDS.

  • Page 19: Accelerator Pedal

    Controls Figure 5 Forward/Reverse Handle Figure 6 Accelerator Pedal FORWARD/REVERSE CONTROL The Forward/Reverse handle is located on the seat support panel (Figure 5, Page 13). The handle has three distinct positions: F (forward), N (neutral), and R (reverse). Rotate the handle towards the driver, F (for- ward), to operate the vehicle in the FORWARD direction, or towards the passenger, R (reverse), to operate the vehicle in REVERSE.
  • Page 20 Controls Figure 7 Brake Pedal Figure 8 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 7, Page 14). To set the park brake, depress the brake pedal firmly and tilt the park brake portion of the pedal forward (Figure 8, Page 14).
  • Page 21 Controls • Carryall II Plus and Carryall VI vehicles: When the cam is in the OPERATE position, the neutral lock- out circuit will cause the engine to stop running if the accelerator pedal is depressed while the vehicle is in NEUTRAL. When the cam is in the SERVICE position, it will allow the mechanic to run the engine in FORWARD, REVERSE or NEUTRAL for certain maintenance and/or repair functions.

  • Page 22: Driving Instructions

    Driving Instructions CHOKE CHOKE Figure 11 Button Choke Figure 12 Cable Choke OIL LIGHT Figure 13 Oil Light DRIVING INSTRUCTIONS No one should drive the vehicle without first being instructed in the proper operation and use of vehicle con- trols. An experienced operator should accompany each first-time driver on a test drive before allowing the driver to operate the vehicle alone.
  • Page 23 Driving Instructions WARNING WHEN DRIVING THE VEHICLE: • OPERATE THE VEHICLE FROM THE DRIVER SEAT ONLY. • TO PREVENT FALLS FROM THE VEHICLE, REMAIN SEATED IN A MOVING VEHICLE AND HOLD ON TO SEAT HANDLES OR HANDRAILS AT ALL TIMES. DRIVER SHOULD KEEP BOTH HANDS ON THE STEERING WHEEL WHEN THE VEHICLE IS IN MOTION.

  • Page 24: Bed Latch

    Bed Latch For Carryall II Plus and Carryall VI: 9. Make sure the Forward/Reverse handle is in the NEUTRAL position. 10. Depress and hold the brake pedal. 11. Turn the key all the way to the START position and release after the engine is started. The engine will idle. 12.

  • Page 25: Loading And Unloading

    Loading and Unloading SEAT BACK BED LATCH Figure 14 Bed Latch Figure 15 Lift Bed FUEL SHUT-OFF VALVE GAS TANK PROP PROP TO CARBURETOR VENT VENT TUBE Figure 16 Prop Rod Figure 17 Fuel Shut-Off Valve LOADING AND UNLOADING Center and secure cargo as far forward as possible in the cargo bed. See WARNING below. WARNING •...

  • Page 26: Towing A Trailer

    WARNING MAY CAUSE VEHICLE TO OVERTURN, POSSIBLY RESULTING IN SEVERE PERSONAL INJURY. • DO NOT MAKE TIGHT OR SHARP TURNS WHEN TOWING ANOTHER CLUB CAR VEHICLE WITH A CARRYALL VEHICLE. Because towing a trailer can have adverse effects on vehicle handling, be especially cautious when towing a trailer with a Carryall vehicle.

  • Page 27: Storage

    Storage WARNING • DO NOT ALLOW PEOPLE IN THE TRAILER BEING TOWED. • AVOID SUDDEN STARTS, SUDDEN STOPS, AND TIGHT TURNS WHEN TOWING. • AVOID STOPPING ON A HILL WHEN TOWING. IF YOU MUST STOP ON A HILL, AVOID SUDDEN STARTS, OR ROLLING BACKWARDS AND STOPPING SUDDENLY.
  • Page 28 Storage CAUTION • BATTERIES IN A LOW STATE OF CHARGE WILL FREEZE AT LOW TEMPERATURES. 3. Drain carburetor and seal the fuel tank. 3.1. Place the Forward/Reverse handle in the NEUTRAL position and the neutral lockout cam in the SERVICE position. Turn the fuel shut-off valve to the CLOSED (OFF) position (Figure 18, Page 22) and run the engine until fuel remaining in the carburetor and fuel lines is used up and the engine stalls.

  • Page 29: Maintenance

    Maintenance MAINTENANCE Read DANGER and WARNING on page 3. GENERAL INFORMATION To ensure trouble-free vehicle performance, it is very important to follow an established preventive mainte- nance program (regularly scheduled service, even though the vehicle is functional). Regular and consistent vehicle maintenance can prevent vehicle down-time and expensive repairs that result from neglect.

  • Page 30: Periodic Service Schedule

    Periodic Service Schedule • Steering and linkages • Proper acceleration and maximum speed In addition, check the items listed below: • Tires: Visually inspect for wear, damage and proper inflation. • Exhaust system: Check for leaks. • Forward/Reverse shifter: Check for proper operation. See Controls, Page 12. •...

  • Page 31: Periodic Lubrication Schedule

    REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT PLACE Brake shaft bearings Dry Moly Lube - Club Car Part No. 1012151 Brake Linkage and Pivots Dry Moly Lube - Club Car Part No. 1012151 Semiannually by Owner or Trained Technician Accelerator push rod pivots, mounts, Dry Moly Lube - Club Car Part No.

  • Page 32: Vehicle Capacities

    Vehicle Capacities CARRYALL GASOLINE VEHICLE LUBRICATION POINTS FLOORBOARD Figure 20 Lubrication Points VEHICLE CAPACITIES LIQUID CAPACITIES GASOLINE VEHICLES Engine Crankcase without filter 32 oz. (.98 liters) Engine Crankcase with filter 38 oz. (1.16 liters) Unitized Transaxle 27 oz. (.8 liters) Gasoline Tank 7 gallons (26.5 liters) TIRE CAPACITIES...

  • Page 33: Engine Oil

    Engine Oil ENGINE OIL Even though the oil warning light on the dash should illuminate if oil level is low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil (Figure 21, Page 27). REINSERT DIP STICK FUEL REMOVE DIP STICK...

  • Page 34: Battery

    Be sure terminals are tight. Let the terminals dry and then spray them with CLUB CAR battery terminal spray (Club Car Part No.1014305). See following CAUTION. Be sure battery clamp is properly tightened. Torque to 12 ft.Ib (16.2 N-m). A loose clamp may allow the bat- tery to become damaged from vibration or jarring.

  • Page 35: Cleaning The Vehicle

    Cleaning the Vehicle 12V BATTERY BATTERY LEVEL INDICATOR PLATES ELECTROLYTE LEVEL AT LEAST 1/2 IN. ABOVE PLATES OR TO LEVEL INDICATOR Figure 23 Battery Figure 24 Battery Electrolyte Level CAUTION • DO NOT ALLOW BAKING SODA SOLUTION TO ENTER THE BATTERIES. •...

  • Page 36: Subsequent Owner Registration

    In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to re-register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to CLUB CAR, INC., P.O. Box 204658, Augusta.
  • Page 37 Vehicle Specifications Carryall Carryall II SPECIFICATIONS Carryall I Carryall II Carryall VI Turf II Plus Tires: 18.00 x 8.50 - 8.00 tubeless, 4-ply rated load range front and rear. • Tires: 18.00 x 8.50 - 8.00 tubeless, 6-ply rated load range front and rear. •...
  • Page 38 This limited warranty covers materials, workmanship and repair labor cost as to those items specifically listed above for the periods specified. Such repair labor shall be performed only by CLUB CAR, its authorized deal- ers, or a service agency approved by CLUB CAR.
  • Page 39 CLUB CAR’S ONLY LIABILITY UNDER THIS LIMITED WARRANTY, OR IN ANY ACTION WHETHER BASED UPON WARRANTY, CONTRACT, NEGLIGENCE, STRICT PRODUCT LIABILITY OR OTHER- WISE, IS LIMITED TO THE REPAIR OR REPLACEMENT, AT CLUB CAR’S OPTION, OF A VEHICLE OR COMPONENT THEREOF THAT CLUB CAR DEEMS TO BE DEFECTIVE. REPLACEMENT SHALL MEAN...
  • Page 44 Manual No. 1019938-03 Print Code 0898C0110B Carryall/Gasoline Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...

This manual is also suitable for:

Carryall ii 1999Carryall ii plus 1999Carryall vi 1999Carryall turf ii 1999

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