Transaxle Disassembly, Inspection, And Assembly; Transaxle Disassembly And Inspection - Club Car IQ Plus 2008 Maintenance And Service Manual Supplement

TRANSAXLE (TYPE G)
APPEARANCE OF MOTOR
MAY BE DIFFERENT FROM
THE MOTOR SHOWN ABOVE.
Figure 17-12 Motor Positioning Bolt

TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY

See General Warning, Section 10, Page 10-1.

TRANSAXLE DISASSEMBLY AND INSPECTION

1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts (8) (Figure 17-5,
Page 17-3).
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion
(17). See following CAUTION.
CAUT ION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift
intermediate gear assembly and differential gear case unit out simultaneously (Figure 17-5, Page 17-3).
See following CAUTION.
CAUT ION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16) from the input pinion gear. If the oil seal (10)
is damaged, replace it (Figure 17-5, Page 17-3). See also Figure 17-13, Page 17-8. See following
CAUTION.
CAUT ION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19)
(Figure 17-5, Page 17-3). See also Figure 17-13, Page 17-8.
2008-2011 IQ Plus Electric Vehicle Maintenance and Service Supplement
Transaxle Disassembly, Inspection, and Assembly
17
Page 17-7