Club Car ONWARD 2-PASSENGER GASOLINE Operator's Manual
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Club Car ONWARD 2-PASSENGER GASOLINE Operator's Manual

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ONWARD 2-PASSENGER (ECH440)
GASOLINE
Operators Manual
APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF BQ

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Summary of Contents for Club Car ONWARD 2-PASSENGER GASOLINE

  • Page 1 ONWARD 2-PASSENGER (ECH440) GASOLINE Operators Manual APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF BQ...
  • Page 2 Copyright © 2020 Club Car, LLC This manual effective July 1, 2020...

  • Page 3: Introduction

    Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
  • Page 4 APPROVED DEALERS AND DISTRIBUTORS Club Car’s customer support system offers fast and courteous service. Speak with your dealer or distributor for: • Accessories • Technical Advice • Publications • Warranty Work • Replacement Parts To find your nearest dealer or distributor: •...
  • Page 5 LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
  • Page 6 This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.

  • Page 7: Table Of Contents

    CONTENTS INTRODUCTION ............................I NOTICES ..............................III SECTION 1 – SAFETY INFORMATION ....................9 General Safety Information ........................ 10 Note To The Owner ......................... 10 Practice Safety..........................10 Safety Signal Words ........................10 Safety Committee .......................... 11 Vehicle Safety Information........................11 Vehicle Safety And Compliance Decals..................
  • Page 8 Vehicle Weights And Load Capacities....................33 SECTION 6 – VEHICLE OPERATION ....................35 Daily Pre-Operational Safety And Performance Checks..............37 Overview............................37 Daily Pre-Operational Safety Checklist ..................38 Vehicle Performance Inspection ....................39 Vehicle Movement..........................40 Overview............................40 Engine Start............................ 40 Turn Off Engine ..........................
  • Page 9 Vehicle Transport Recovery ......................... 71 SECTION 10 – EXTENDED STORAGE ....................73 Extended Storage Preparation ......................74 Return To Service From Extended Storage ..................76 SECTION 11 – WARRANTIES ......................77 Limited Warranty ..........................78 Warranty ............................78 Warranty Timeframe ........................78 Exclusions ............................
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  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION ONWARD 2-PASSENGER (ECH440) GASOLINE Page 9 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 12: General Safety Information

    Any vehicle can be used in a variety of usages outside of the manufacturer’s intent. Club Car cannot anticipate and warn for every possible usage condition. Therefore, the operator must exercise good sense and judgement and must operate the vehicle in an appropriate manner for the way in which the vehicle is being used.

  • Page 13: Safety Committee

    A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...

  • Page 14: Vehicle Safety And Compliance Decals

    Safety Information Vehicle Safety Information THE VEHICLE DOES NOT GIVE PROTECTION FROM LIGHTNING, FLYING OBJECTS, OR OTHER STORM RELATED HAZARDS. DO NOT OPERATE THE VEHICLE IN STORMS. STOP THE VEHICLE. GET OUT OF THE VEHICLE IMMEDIATELY AND FIND A SHELTER IN ACCORDANCE WITH APPLICABLE SAFETY GUIDELINES FOR YOUR LOCATION IF IN A STORM.
  • Page 15 Safety Information Vehicle Safety Information WARNING EXCESSIVE SPEED CAN This vehicle does not conform to ANSI Z130.1 - “Standard for Golf CAUSE SERIOUS INJURY Cars - Safety and Performance Requirements” because it is capable OR DEATH of speeds in excess of 15 mph (24.1 km/h). 102555901_B Maximum vehicle speed is 20 mph (32 km/h)
  • Page 16 Safety Information Vehicle Safety Information OPERATING INSTRUCTIONS Before using vehicle, read owner’s manual and vehicle safety warnings. Study and understand controls. TO OPERATE • Ensure wheels are turned in desired direction of travek and path is clear. • Turn key to ON. •...

  • Page 17: Vehicle Safety Features

    Safety Information Vehicle Safety Features WARNING WARNING ROTATING PARTS AND BURN RISK EXPLOSION AND FIRE HAZARD Rotating parts can cause serious injury. Battery explosion can cause severe burns and Keep body, hands, hair, and clothes away blindness. Wear face and hand protection. from rotating parts.

  • Page 18: Battery International Safety Symbols

    Safety Information Battery Safety Information FLOODED AND SUBMERGED BATTERIES CAN CAUSE DAMAGE INCLUDING LEAKS AND EXPLOSION. IF A BATTERY IS SUBMERGED, REPLACE THE BATTERY BEFORE CHARGING OR USE. LOOSE BATTERY WIRES CAN CAUSE A FIRE, PROPERTY DAMAGE, OR SERIOUS PERSONAL INJURY. MAKE SURE THAT ALL BATTERY WIRES AND TERMINALS ARE CLEAN AND TIGHTENED CORRECTLY.

  • Page 19: Lead-Acid Battery Recycling

    Safety Information Battery Safety Information LEAD-ACID BATTERY RECYCLING LEAD-ACID BATTERIES CONTAIN DANGEROUS MATERIALS THAT WARNING CAN CONTAMINATE THE WATER AND SOIL, CAUSE ENVIRONMENTAL DAMAGE, CAUSE PROPERTY DAMAGE, AND CAUSE SERIOUS PERSONAL INJURY. SPEAK WITH YOUR DEALER OR DISTRIBUTOR FOR INFORMATION ON HOW TO DISCARD A BATTERY CORRECTLY.
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  • Page 21: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS ONWARD 2-PASSENGER (ECH440) GASOLINE Page 19 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 22: Indicator, Gauge, And Display Locations

    Indicators, Gauges, And Displays Indicator, Gauge, And Display Locations INDICATOR, GAUGE, AND DISPLAY LOCATIONS 1. Low Oil Warning Light 2. Fuel Gauge/Hour Meter 3. Malfunction Indicator Light (MIL) FUEL GAUGE/HOUR METER The fuel gauge/hour meter gives a visual indication of: •...

  • Page 23: Malfunction Indicator Light

    Indicators, Gauges, And Displays Malfunction Indicator Light STATUS CONDITION Normal Operation When possible: 1. Stop the vehicle. 2. Turn the key to OFF. 3. Examine the engine oil level. 4. Add engine oil as necessary. 5. If the low oil level warning light stays on, have a trained technician examine the vehicle.
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  • Page 25: Section 3 - Vehicle Controls

    Vehicle Controls Malfunction Indicator Light VEHICLE CONTROLS ONWARD 2-PASSENGER (ECH440) GASOLINE Page 23 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 26: Vehicle Controls Locator

    Vehicle Controls Vehicle Controls Locator VEHICLE CONTROLS LOCATOR ONWARD 2-PASSENGER (ECH440) GASOLINE Page 24 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 27: Accelerator Pedal

    Vehicle Controls Accelerator Pedal 1. Accelerator Pedal 2. Brake Pedal 4. Key Switch 3. Park Brake 5. Headlight Switch 6. Turn Signal Lever 7. Hazard Lights Switch 8. Horn Button 9. Forward / Neutral / Reverse Control (FNR) 10. Maintenance/Operate Switch ACCELERATOR PEDAL The accelerator pedal controls the operation of the engine (start or stop).

  • Page 28: Hazard Light Switch

    Vehicle Controls Hazard Light Switch The Forward / Neutral / Reverse control (FNR) POSITION FUNCTION sets the direction of vehicle movement. Forward Stop the vehicle to change the FNR position. The engine will not operate when the FNR is set to Neutral (Center) Reverse...

  • Page 29: Maintenance/Operate Switch

    Vehicle Controls Maintenance/Operate Switch The key switch controls the engine and electrical system. A key is used to select the key switch position. The key can only be inserted or removed when the key switch is set to OFF. Vehicles with this key switch are pedal-start vehicles. POSITION CONDITION Normal position when the vehicle is not in use.

  • Page 30: Park Brake

    Vehicle Controls Park Brake PARK BRAKE FAILURE TO ENGAGE THE PARK BRAKE CAN CAUSE PROPERTY WARNING DAMAGE AND SERIOUS PERSONAL INJURY. AFTER THE VEHICLE STOPS, ENGAGE THE PARK BRAKE UNTIL IT IS FULLY ENGAGED AND PREVENTS THE VEHICLE FROM MOVING. UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH.

  • Page 31: Section 4 - Vehicle Features

    Vehicle Features Turn Signal Lever VEHICLE FEATURES ONWARD 2-PASSENGER (ECH440) GASOLINE Page 29 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 32: Vehicle Features Description

    Vehicle Features Vehicle Features Hazard Statements The vehicle features listed are standard and optional. GOLF BAG HOLDER ATTACH A GOLF BAG Before a golf bag is attached: • Disable the vehicle. To attach a golf bag. Put the golf bag in the underbody. Put the strap around the golf bag.

  • Page 33: Section 5 - Vehicle Specifications

    Vehicle Specifications USB Receptacle VEHICLE SPECIFICATIONS ONWARD 2-PASSENGER (ECH440) GASOLINE Page 31 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 34: Dimensions

    Vehicle Specifications Dimensions DIMENSIONS 91.5 in (232 cm) Length 48.75 in (123 cm) Width 49.75 in (126 cm) - at steering wheel Height 71 in (180 cm) - with canopy 4.5 in (11 cm) Ground Clearance 35.75 in (90 cm) - front wheel Wheel Tread 40 in (101 cm) - rear wheel 65.5 in (166 cm)

  • Page 35: Battery

    Vehicle Specifications Battery BATTERY Battery Type 12V no-maintenance Battery Quantity NOISE AND VIBRATION Drive-by Noise Level To Operator 77.6 dBA (±2) (EN 12053–2001) Vibration At Driver’s Seat 0.8 (m/s²)² (±0.25) (EN 13059–2002) TRANSAXLE Fluid Capacity 67.6 fl-oz (2 l) VEHICLE WEIGHTS AND LOAD CAPACITIES IF THE RATED CAPACITIES OF THE VEHICLE ARE EXCEEDED, WARNING PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH...
  • Page 36 Vehicle Specifications Vehicle Weights And Load Capacities Description Weight 500 lb (226.8 kg) Vehicle Rated Capacity 500 lb (226.8 kg) Vehicle Combination Rated Capacity 1475 lb (669.0 kg) Maximum Gross Vehicle Weight 1475 lb (669.0 kg) Maximum Gross Vehicle Combination Weight TERM DEFINITION Vehicle Dry Weight...

  • Page 37: Section 6 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION ONWARD 2-PASSENGER (ECH440) GASOLINE Page 35 Operators Manual TPCC01BQ00EN019 (Edition B)
  • Page 38 Vehicle Operation Vehicle Operations Hazard Statements FALLING OBJECTS CAN CAUSE PROPERTY DAMAGE, SERIOUS WARNING PERSONAL INJURY, OR DEATH. DO NOT OPERATE THE VEHICLE WHERE THERE IS A RISK OF FALLING OBJECTS. OPERATING THE VEHICLE WHILE OCCUPANTS ARE NOT FULLY SEATED CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. START THE VEHICLE ONLY WHEN ALL OCCUPANTS ARE FULLY SEATED.

  • Page 39: Daily Pre-Operational Safety And Performance Checks

    Vehicle Operation Daily Pre-Operational Safety And Performance Checks THE VEHICLE IS NOT DESIGNED TO MEET CHILD SAFETY SEAT COMPATIBILITY REQUIREMENTS. CHILDREN REQUIRING A CHILD SAFETY SEAT MUST NOT RIDE ON THE VEHICLE. COMPLY WITH STATE AND LOCAL LAWS PERTAINING TO CHILD SAFETY. THIS VEHICLE IS NOT INTENDED FOR USE BY PERSONS, INCLUDING CHILDREN, WITH REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES, OR LACK OF EXPERIENCE AND...

  • Page 40: Daily Pre-Operational Safety Checklist

    Vehicle Operation Daily Pre-Operational Safety And Performance Checks DAILY PRE-OPERATIONAL SAFETY CHECKLIST INSPECTION INSPECTION CRITERIA AREA • Make sure that all parts are correctly installed. • Make sure that all nuts, bolts, and screws are tight. General • Replace missing, worn, or damaged items. •...

  • Page 41: Vehicle Performance Inspection

    Vehicle Operation Daily Pre-Operational Safety And Performance Checks VEHICLE PERFORMANCE INSPECTION Before the vehicle performance inspection: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. •...

  • Page 42: Vehicle Movement

    Vehicle Operation Vehicle Movement Slowly push the accelerator pedal. Operate the vehicle to its maximum speed. Adjust the governor as necessary to keep the vehicle at or below the maximum speed limit. Slowly push the brake pedal. Stop the vehicle. Park the vehicle on a grade of 20% or less.

  • Page 43: Turn Off Engine

    Vehicle Operation Vehicle Movement Put the key into the key switch. Turn the key to ON. Push the accelerator pedal to start the engine. TURN OFF ENGINE Release the accelerator pedal. Stop the vehicle. Engage the park brake to lock the wheels. Set the Forward / Neutral / Reverse control (FNR) to N.

  • Page 44: Slow Or Stop The Vehicle

    Vehicle Operation Driving Conditions Before reverse movement: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. •...

  • Page 45: Side Hill Slope

    Vehicle Operation Driving Conditions DO NOT USE THE ACCELERATOR PEDAL TO HOLD THE VEHICLE POSITION ON A SLOPE. WHEN STOPPED ON A SLOPE, USE THE BRAKE PEDAL TO HOLD THE VEHICLE POSITION. TO PREVENT ROLL-OVER, OPERATE THE VEHICLE SLOWLY STRAIGHT UP AND DOWN SLOPES. DO NOT OPERATE THE VEHICLE ON SLOPES THAT ARE MORE THAN A 20% GRADE.

  • Page 46: Downhill Slope

    Vehicle Operation Driving Conditions DOWNHILL SLOPE VEHICLE ROLL-OVER CAN CAUSE SERIOUS PERSONAL INJURY WARNING OR DEATH. PREVENT STOPPING ON A HILL WHEN TOWING OR WITH A LOADED VEHICLE. IF A VEHICLE WITH A LOAD IS STOPPED ON A HILL, PREVENT SUDDEN STARTS, ROLLING BACKWARD, AND SUDDEN STOPS.

  • Page 47: Below Obstacles

    Vehicle Operation Driving Conditions BELOW OBSTACLES DO NOT OPERATE THE VEHICLE BELOW OBJECTS WITH A HEIGHT WARNING THAT IS LESS THAN THE HEIGHT OF THE VEHICLE. Driving below obstacles is not recommended. Precautions if operation below obstacles is unavoidable: • Always examine the terrain for obstacles before driving in a new area. •...

  • Page 48: With Golf Bags

    Vehicle Operation Driving Conditions WITH GOLF BAGS • Make sure that the golf bags are attached correctly. • Make sure that the straps are tight. ONWARD 2-PASSENGER (ECH440) GASOLINE Page 46 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 49: Section 7 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE ONWARD 2-PASSENGER (ECH440) GASOLINE Page 47 Operators Manual TPCC01BQ00EN019 (Edition B)
  • Page 50 Vehicle Maintenance Vehicle Maintenance Hazard Statements FUEL IS FLAMMABLE AND EXPLOSIVE. DO NOT SMOKE. KEEP DANGER SPARKS AND OPEN FLAMES AWAY FROM THE VEHICLE AND SERVICING AREA. DO THE SERVICING OF THE VEHICLE IN A VENTILATED AREA. A WHEEL OR TIRE THAT HAS DAMAGE CAN CAUSE PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.

  • Page 51: Disable The Vehicle

    Vehicle Maintenance Disable The Vehicle WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN CAUTION YOU DO THE SERVICING OF THE VEHICLE. WEAR RUBBER GLOVES WHEN YOU CHANGE THE ENGINE OIL. WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN YOU DO THE SERVICING OF THE VEHICLE. WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN NEAR BATTERIES.

  • Page 52: Maintenance Schedule

    Vehicle Maintenance Maintenance Schedule Discard the waste water correctly. MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE OVERVIEW A preventive maintenance program with regular maintenance can prevent excessive vehicle downtime and repair costs. Use these items to keep the vehicle in proper working condition. •...

  • Page 53: Maintenance Tasks

    Vehicle Maintenance Maintenance Tasks INTERVAL DESCRIPTION Clean the battery. Examine the air filter. Replace as necessary. Examine the hose for damage. Make sure the hose clamps are tight. Have a trained technician: 50 hours / 6 months • examine the electrical system •...

  • Page 54: Engine Oil

    Vehicle Maintenance Maintenance Tasks Release the latch (1). Remove the air cleaner cover (2). Remove the air filter (3). AIR FILTER INSTALLATION Use a wet lint-free cloth to clean the inside of the air filter container. Install the air filter (3). Install the air cleaner cover (2).
  • Page 55 Vehicle Maintenance Maintenance Tasks ENGINE OIL LEVEL INSPECTION Before the engine oil is examined: • Disable the vehicle. To examine the engine oil: Remove the dipstick (1). Make sure that there is oil on the dipstick. Install the dipstick. Start and operate the engine for three minutes. If the low oil warning light stays on, turn off the engine immediately.
  • Page 56 Vehicle Maintenance Maintenance Tasks Make sure that the oil level is between the maximum (1) and minimum (2) indicators. If the oil level is below the minimum indicator, add engine oil. Install the dipstick. Note: Make sure that the arrow points towards the engine. ENGINE OIL REPLACEMENT HOT ENGINE OIL WILL CAUSE SKIN BURNS.
  • Page 57 Vehicle Maintenance Maintenance Tasks Clean the area around the oil drain plug (2). Put a drain pan below the oil drain plug. Remove the oil drain plug. Drain the oil fully. Clean the oil drain plug. Examine the gasket on the oil drain plug for damage. Replace if necessary. Install the oil drain plug and tighten to 13 lb·ft (18 N·m).
  • Page 58 Vehicle Maintenance Maintenance Tasks Speak with your dealer or distributor to get more information on how to recycle the used engine oil correctly. ADD ENGINE OIL DO NOT REMOVE THE DIPSTICK WHILE THE ENGINE IS ON. CAUTION TOO MUCH ENGINE OIL CAN DECREASE ENGINE PERFORMANCE NOTICE AND DAMAGE THE ENGINE.

  • Page 59: Refuel

    Vehicle Maintenance Maintenance Tasks REFUEL FUEL IS FLAMMABLE AND EXPLOSIVE. DO NOT ADD FUEL WITH DANGER THE KEY SWITCH SET TO ON. BEFORE FUEL IS ADDED, TURN THE KEY SWITCH TO OFF. FUEL IS FLAMMABLE AND EXPLOSIVE. DO NOT FILL THE FUEL TANK WHEN THE ENGINE IS ON OR HOT.

  • Page 60: Lift The Vehicle

    Vehicle Maintenance Maintenance Tasks Remove the fuel fill cap (1). Fill the fuel tank with the recommended fuel. Install and tighten the fuel fill cap. Lower the seat bottom. LIFT THE VEHICLE LIFT THE FRONT OF THE VEHICLE LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY WARNING DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.
  • Page 61 Vehicle Maintenance Maintenance Tasks Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. LIFT THE REAR OF THE VEHICLE LIFTING THE VEHICLE WITH CARGO CAN CAUSE PROPERTY WARNING DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.

  • Page 62: Lower The Vehicle

    Vehicle Maintenance Maintenance Tasks Place the jack in the center of the lift point. Lift the rear of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: •...
  • Page 63 Vehicle Maintenance Maintenance Tasks To lower the front of the vehicle: Place the jack in the center of the lift point. Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: •...

  • Page 64: Spark Plug

    Vehicle Maintenance Maintenance Tasks To lower the rear of the vehicle: Place the jack in the center of the lift point. Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. SPARK PLUG SPARK PLUG REMOVAL Before the spark plug removal: •...

  • Page 65: Tire Pressure Measurement

    Vehicle Maintenance Maintenance Tasks Disconnect the spark plug wire (1). Use a spark plug socket to remove the spark plug. SPARK PLUG INSTALLATION Apply a thin layer of high temperature antiseize lubricant to the spark plug threads. Use a spark plug socket to install and tighten the spark plug to 20 lb·ft (27 N·m). Connect the spark plug wire (1).

  • Page 66: Wheel Assembly

    Vehicle Maintenance Maintenance Tasks Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: • Disable the vehicle. To remove the wheel assembly: Remove the wheel cover. Loosen the lug nuts. Lift the vehicle to allow for removal of the wheel assembly. Remove the lug nuts.

  • Page 67: Section 8 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE ONWARD 2-PASSENGER (ECH440) GASOLINE Page 65 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 68: Battery Cleaning

    Battery Maintenance Battery Maintenance Hazard Statements ELECTRICAL SHORTS CAN CAUSE A FIRE, ELECTRICAL SHOCK, WARNING SERIOUS PERSONAL INJURY, OR DEATH. PREVENT CONTACT BETWEEN POSITIVE VOLTAGE AND THE GROUND CIRCUIT. USE INSULATED TOOLS. WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN CAUTION YOU DO THE SERVICING OF THE VEHICLE.

  • Page 69: Battery Electrical Connection

    Battery Maintenance Battery Electrical Connection BATTERY ELECTRICAL CONNECTION DISCONNECT THE BATTERY Before the battery is disconnected: • Disable the vehicle. To disconnect the battery: Disconnect the negative (–) cable (1). Disconnect the positive (+) cable (2). CONNECT THE BATTERY Connect the positive (+) cable (2). Connect the negative (–) cable (1).
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  • Page 71: Section 9 - Transport And Tow

    Transport And Tow Battery Electrical Connection TRANSPORT AND TOW ONWARD 2-PASSENGER (ECH440) GASOLINE Page 69 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 72: Prepare The Vehicle To Be Towed

    Use only a Club Car approved tow kit. Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Tow the trailer or vehicle under 5 mph (8 km/h). TOW THE VEHICLE WITH APPROVED TOW VEHICLE...

  • Page 73: Vehicle Transport Preparation

    Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Use an approved tow vehicle to tow the vehicle. Tow the vehicle under 5 mph (8 km/h).
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  • Page 75: Section 10 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE ONWARD 2-PASSENGER (ECH440) GASOLINE Page 73 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 76: Extended Storage Preparation

    Extended Storage Extended Storage Hazard Statements FUEL IS FLAMMABLE AND EXPLOSIVE. DO NOT OPERATE THE DANGER VEHICLE WHEN FUEL IS SPILLED. CORRECTLY CLEAN THE SPILLED FUEL. FUEL IS FLAMMABLE AND EXPLOSIVE. DO NOT DRAIN FUEL WHEN THE ENGINE IS ON. FUEL IS FLAMMABLE AND EXPLOSIVE.
  • Page 77 Extended Storage Extended Storage Preparation Plug the fuel tank vent nipple with a slip-on vinyl cap (1). Make sure that the connection is air tight. Disconnect the battery. Clean the battery. Prepare the engine for extended storage: 14.A Disconnect the spark plug wire (1). 14.B Use a spark plug socket to remove the spark plug.

  • Page 78: Return To Service From Extended Storage

    Extended Storage Return To Service From Extended Storage RETURN TO SERVICE FROM EXTENDED STORAGE Clean the battery. Connect the fuel system: Remove and discard the slip-on vinyl cap (1) from the fuel tank vent nipple. FUEL IS FLAMMABLE AND EXPLOSIVE. MAKE SURE THAT THE WARNING FUEL TUBE IS FULLY CONNECTED.

  • Page 79: Section 11 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES ONWARD 2-PASSENGER (ECH440) GASOLINE Page 77 Operators Manual TPCC01BQ00EN019 (Edition B)

  • Page 80: Limited Warranty

    Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.

  • Page 81: Exclusions

    EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.

  • Page 82: Voiding Of Warranty

    Purchaser. Club Car makes no other representation or warranty of any kind, and no representative, employee, distributor or dealer of Club Car has the authority to make or imply any representation, promise or agreement, which in any way varies the terms of this warranty.

  • Page 83: How To Make A Warranty Claim

    EPA regulations during its warranty period. For the components listed under Parts Covered, the service dealer authorized by Club Car will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable EPA regulations.

  • Page 84: Distribution Center

    United States Of America WARRANTY SERVICE To obtain warranty service, take your engine to the nearest authorized Club Car service dealer. Bring your sales receipts indicating date of purchase for this engine. The service dealer authorized by Club Car will perform the necessary repairs or adjustments within a reasonable amount of time and furnish...

  • Page 85: What Is Not Covered

    Club Car recommends that you retain all receipts covering maintenance on your engine, but Club Car cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

  • Page 86: How To Make A Claim

    If other than the parts authorized by Club Car are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Club Car in their performance and durability.

  • Page 87: Defects Warranty Coverage

    Club Car’s application for certification with CARB. The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service.

  • Page 88: Evaporative Emissions Warranty Parts List

    Club Car will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
  • Page 89 Warranties California Evaporative Emission Control Warranty Statement • Valves, hosing, tubing, fittings, seals, gaskets, clamps, and fittings as they relate to the evaporative emissions control system. ONWARD 2-PASSENGER (ECH440) GASOLINE Page 87 Operators Manual TPCC01BQ00EN019 (Edition B)
  • Page 90 Publication Part Number TPCC01BQ00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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