DEPURECO DF Series Instruction And Maintenance Manual
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DEPURECO DF Series Instruction And Maintenance Manual

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INSTRUCTION AND
MAINTENANCE MANUAL
DF
SERIES
ATEX Z22 II3D
DF 22 Z22
DF 40 Z22
DF 55 Z22

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  • Page 1 INSTRUCTION AND MAINTENANCE MANUAL SERIES ATEX Z22 II3D DF 22 Z22 DF 40 Z22 DF 55 Z22...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS: 1. INFORMATIVE SECTION Foreword ....................... 3 Main parts ......................6 Optional parts ....................... 7 Manufacturer's identification data ..............7 Identification plate ....................7 Permitted Uses ..................... 7 Authorised environmental conditions ..............8 Noise level ......................8 Technical data ...................... 9 1.10 Warranty ......................

  • Page 3: Informative Section

    IMPORTANT - The DEPURECO term and logo in this document refer to and are the property of DEPURECO INDUSTRIAL VACUUMS S.r.l. This document remains the exclusive property of DEPURECO S.r.l. Full or partial reproduction by any means (graphical, electronic, etc.) is prohibited without prior authorisation from the Company...
  • Page 4 This manual is an integral part of the vacuum cleaner and must accompany it at all times, until its demolition. In the event it is lost or damaged, you can request another copy from DEPURECO INDUSTRIAL VACUUMS S.r.l. (henceforth shortened to DEPURECO).
  • Page 5 The topics covered in this manual are those expressly required by Machinery Directive 2006/42/EC and the technical data are taken from the technical file archived at DEPURECO. With reference to Regulation 1907/2006/EC (REACH), DEPURECO hereby declares that no Substances of Very High Concern - (SVHC) included in the Candidate List, are contained in its products.

  • Page 6: Main Parts

    Main parts 1. Head with Fan 2. Filter chamber 3. Suction inlet 4. Dust/ Debris Bin 5. Vacuum handle 6. Bin handle 7. Silencer (DF 40) 8. Filter shaker Page 6 of 42...

  • Page 7: Optional Parts

    Optional parts A wide range of optional accessories is available from DEPURECO depending on the intended use of the vacuum. Manufacturer's identification data DEPURECO INDUSTRIAL VACUUMS S.r.l. Corso Europa 609 - 10088 Volpiano (TO) - ITALY phone +39 011 98 59 117 - fax +39 011 98 59 326 | VAT NO. 02258610357 e-mail: depureco@depureco.com - website: www.depureco.com...

  • Page 8: Authorised Environmental Conditions

    Authorised environmental conditions To ensure the correct operation, the vacuum cleaner must be kept away from atmospheric agents (rain, hail, snow, fog, dust in suspension, etc.) in an area with a room temperature range between 5° and 45°C and a relative humidity no higher than 70%. The work environment must be clean and suitably lit.

  • Page 9: Technical Data

    1.9 Technical data U.M. DF 22 Z22 DF 40 Z22 DF 55 Z22 Weight* [Kg] Overall dimensions** [mm] 660x800x1630 630x1100x2150 1670x850x1980 Voltage / Frequency [V]- [Hz] 400 - 50/60 Power [kW -HP] 2,2 - 3 4 – 5,5 5,5 – 7,5 Maximum vacuum [mBar] 352 I 350 I 350...

  • Page 10: Warranty

    DEPURECO shall not be held liable for any injuries to persons or damage to objects caused by misuse or improper use of the vacuum.

  • Page 11: Safety Section

    Adequate training is crucial to this end. DEPURECO shall not be held liable for accidents or damage due to the improper use of the vacuum by untrained personnel or to failure to comply, even partially, with the occupational safety standards and intervention procedures contained in this manual.

  • Page 12: Safety Recommendations

    Structural damage, alterations or improper repairs can modify the protective capacity of the vacuum, thereby nullifying this certification and releasing DEPURECO from any liability. Each section lists further safety measures specific to the various functions.
  • Page 13 To use flexible hoses which are not wholly antistatic (superficial antistatic properties are not • accepted). The use of original DEPURECO accessories is recommended. Verify electric continuity with an ohmmeter: 1. Between the inlet and the ending part of the vacuum’s accessories: The resistance measured must be inferior to 100MΩ...

  • Page 14: Safety Plates And Symbols

    Clean them using a cloth with water and soap. Do not use solvents, naphtha or petrol. Request replacements for damaged plates from DEPURECO. If a plate is located on a component that is being replaced, make sure to fit the old plate to the new component.
  • Page 15 Warning! Crushing hazard for the upper limbs during insertion and locking of the dirt container under the vacuum cleaner. Never place your hands between the vacuum and the dirt container while inserting and locking the latter under the vacuum cleaner. Lock the container by means of the special lever, using BOTH HANDS Warning! Read carefully this use and maintenance manual before using the vacuum cleaner or carrying...

  • Page 16: Residual Risks

    Warning! The removal of safety plates from the vacuum and/or its components and packaging is strictly prohibited. DEPURECO shall not be held liable for the vacuum's safety in the event of failure to comply with this prohibition. Applied Directives The following directives apply to the vacuum cleaner described in this manual:...

  • Page 17: Handling, Unpacking And Installation Section

    3. HANDLING, UNPACKING AND INSTALLATION SECTION Handling Warning! The instructions for transporting and unpacking the vacuum correctly are shown on the packaging as well. The following instructions also indicate the operations to be undertaken should the vacuum need to be re-packed or unpacked after subsequent transportation.

  • Page 18: Unpacking

    The vacuum cleaner must be lifted and handled exclusively using a forklift having The vacuum cleaner must be lifted and handled exclusively using a forklift having suitable load bearing capacity. suitable load bearing capacity. When using a forklift, lift the load 200 mm off the ground and swing backwards. Always keep the height of the working environment in mind when lifting loads.
  • Page 19 remove the carton completely loosen and remove the fastening screws and brackets from both sides The cardboard packaging can be recycled. To protect the environment, make sure to dispose it off in specialised collection centres. Warning! Keep the pallet. In the event of subsequent transport, the vacuum must be secured to the pallet using the same fastening system.

  • Page 20: Installation

    Note: the flexible tube and the relevant end-pieces and accessories are not included with the STANDARD model. Contact your dealer (or DEPURECO) for information regarding the various types of OPTIONALS that can be used on this specific model.

  • Page 21: Operation Section

    4. OPERATION SECTION Description of the controls Warning! The vacuum can be used solely by authorised personnel after having read these use and maintenance instructions. The user of the equipment and the maintenance technician, who carry out operations on the vacuum, must be adequately educated, informed and trained, in compliance with the occupational safety standards in force and, during the various operations, must wear personal protective equipment (PPE), such as safety footwear, gloves, protective goggles, mask, etc.
  • Page 22 DF 22 Z22 – DF 40 Z22 – DF 55 Z22 with P.S.C. (pneumatic filter cleaning system) 1. I / O switch: ELECTRIC PANEL POWER SUPPLY 2. Red button: EMERGENCY STOP 3. White light: VOLTAGE PRESENCE 4. Switch: FILTER CLEANING ACTIVATION 5.

  • Page 23: Operating Cycle

    Operating cycle Ensure that the power cord is intact and in perfect state. Warning! Before inserting the plug, ensure that the voltage of the power supply line corresponds to the one indicated on the vacuum's identification plate. Ensure that the power plug is inserted into the socket correctly. Make sure the hose is properly inserted and locked in the suction inlet.
  • Page 24 Version with P.S.C. (Pneumatic filter cleaning system) To start using the vacuum, turn the switch (1) ELECTRIC PANEL POWER SUPPLY to “I” and press the green button (6) START. To stop suction, press the red button (8) STOP. After a work cycle, it is possible to manually start a cleaning cycle of the filter by pressing the blue button (4) FILTER CLEANING ACTIVATION.
  • Page 25 Caution! If dust comes out of the silencer the filter could be damaged. In this case it’s necessary to immediately switch the vacuum cleaner off and verify the cause, If the yellow indicator light (5) SAFETY THERMAL CUT-OUT lights up, the vacuum stops operating . Then turn the switch (1) to “0”...
  • Page 26 Cleaning the filter Proceed as follows to clean the filter Switch the vacuum off Wait for the pump to come to a complete stop Lift and lower vigorously the lever to shake the inner filter Warning! If the vacuum cleaner doesn’t operate correctly after the cleaning of the filter, it’s possible that the filter is clogged and has to be replaced.

  • Page 27: Emptying The Bin

    Emptying the bin Warning! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). Depending on the type and quantity of material being vacuumed, it is necessary to periodically check the bin to avoid filling it excessively. Proceed as follows to empty the container: Switch the machine off block the vacuum cleaner by means of the lever located on the swivelling wheel unlock the container by lifting the special handle.
  • Page 28 empty the bin in a dedicated container for waste disposal Warning! If the bin weighs more than 15 Kg, at least two people are needed to empty it. Waste disposal must take place in accordance with the laws in force in the country of use of the vacuum cleaner - for Italy Legislative Decree 152/2006 and amendments Page 28 of 42...

  • Page 29: Inserting And Locking The Bin

    Inserting and locking the bin Follow the steps below to insert and lock the container: place the bin under the vacuum and push until it reaches the stops Lower the handle completely with both hands Warning! Crushing hazard for the upper limbs during insertion and locking of the dirt container under the vacuum cleaner.

  • Page 30: Maintenance Section

    5. MAINTENANCE SECTION Warning! Special vacuum maintenance must be carried out solely by specialised technicians authorised by the DEPURECO dealer. Informative notes This section describes the checks and routine maintenance operations required to ensure proper vacuum operation. Maximum reliability and minimum maintenance costs are the result of a planned maintenance and inspection schedule carefully followed throughout the entire lifespan of the vacuum.

  • Page 31: General Safety Regulations

    General safety regulations Warning! All the operations described above must be carried out with the plug disconnected from the socket. Before starting any maintenance or cleaning operation, wear suitable PPE (protective clothing, goggles and/or gloves, etc.) according to the work to be done. Place a sign on the vacuum with the message: “MACHINE UNDER MAINTENANCE DO NOT START”...
  • Page 32 Check that the power cord and the plug are not damaged: replace them immediately if there are any signs of wear, using a cord of the same type (information c/o DEPURECO). This operation is the sole responsibility of an electrician.

  • Page 33: Replacing The Filter

    Replacing the filter Warning! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). Proceed as follows to replace the filter: Switch the vacuum off by positioning the main switch to "O" Disconnect the vacuum cleaner from the power socket Disconnect the lead (A) from the electrical panel and the two compressed air connections (B) Page 33 of 42...
  • Page 34 Unlock the two locking hooks on both sides Carefully lift the head while paying attention to the compressed air supply cables. Before removing the head disconnect the cables (D) from the head Page 34 of 42...
  • Page 35 Slip out the filter and place all components on a work bench Loosen the fastening clip (H), remove the filter from its support and, using scissors, cut the lower belts that clamp it to the filter’s cage Remove the filter, put it in a plastic bag, seal it and dispose it of according to the current legislation on the type of material extracted Page 35 of 42...
  • Page 36 Connect the two compressed air supply cables (B) to the head and the lead (A) to the socket positioned on the electrical board. lock the bin under the filter chamber connect the vacuum cleaner to the mains turn on the vacuum cleaner, immediately assessing its efficient operation. EXCLUSIVELY USE FILTERS MANUFACTURED BY DEPURECO Page 36 of 42...

  • Page 37: Troubleshooting

    Check the condition of the plug and the power cable The vacuum cleaner Reset the magneto-thermal will not start switch Contact DEPURECO technical Magneto-thermal assistance switch triggered Clean any clogged filters. If this solution is not effective, Clogged filter replace it.

  • Page 38: Scrapping

    Scrapping In case of scrapping, to avoid damage to the environment, all components of the vacuum cleaner, must be disposed of responsibly, in appropriate landfills, in compliance with current legislation - for Italy Legislative Decree no. 152/2006 and subsequent amendments. (subsequent modifications and additions).
  • Page 39 MAINTENANCE LOG: INTERVENTION 1: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 2: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION:...
  • Page 40 INTERVENTION 3: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 4: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION:...

This manual is also suitable for:

Df 22z22Df 40z22Df 55z22Atex z22 ii3d

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