DEPURECO PUMA ATEX Z22 II3D Series Instruction And Maintenance Manual
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DEPURECO PUMA ATEX Z22 II3D Series Instruction And Maintenance Manual

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INSTRUCTION AND
MAINTENANCE MANUAL
PUMA
SERIES
PUMA 10 Z22
PUMA 15 Z22
PUMA 18 Z22
ATEX Z22 II3D
PUMA 30 P Z22
PUMA 30 S Z22

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Summary of Contents for DEPURECO PUMA ATEX Z22 II3D Series

  • Page 1 INSTRUCTION AND MAINTENANCE MANUAL PUMA SERIES ATEX Z22 II3D PUMA 10 Z22 PUMA 15 Z22 PUMA 18 Z22 PUMA 30 P Z22 PUMA 30 S Z22...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS: 1. INFORMATIVE SECTION Foreword ....................... 4 Main parts ......................7 Optional parts ....................... 8 Manufacturer's identification data ..............8 Identification plate ....................8 Permitted Uses ..................... 9 Authorised environmental conditions ..............9 Noise level ......................10 Technical data ....................11 1.10 Warranty ......................
  • Page 3 5. MAINTENANCE SECTION Informative notes ....................33 General safety regulations ................34 Replacing the filter ..................... 36 Replacing the cartridges on the S.P. cartridge cleaning system ....39 Positioning of the thermal relay and fuses - FOX 10........42 Replacing the HEPA cartridge (if provided) ............ 44 Troubleshooting ....................

  • Page 4: Informative Section

    IMPORTANT - The DEPURECO term and logo in this document refer to and are the property of DEPURECO INDUSTRIAL VACUUMS S.r.l. This document remains the exclusive property of DEPURECO S.r.l. Full or partial reproduction by any means (graphical, electronic, etc.) is prohibited without prior authorisation from the Company...
  • Page 5 This manual is an integral part of the vacuum cleaner and must accompany it at all times, until its demolition. In the event it is lost or damaged, you can request another copy from DEPURECO INDUSTRIAL VACUUMS S.r.l. (henceforth shortened to DEPURECO).
  • Page 6 The technical information contained in this manual is exclusive property of DEPURECO and must be considered confidential. Reproduction, even partial, of graphics, text and illustrations is prohibited by law. Some details shown in the figures in this manual may differ from those on your vacuum; this is because some components may have been removed to ensure maximum illustration clarity.

  • Page 7: Main Parts

    Main parts 4 1. Handles 2. Electrical board/control panel 3. Cap 4. Manual filter shaker 5. Filter chamber 6. Dust/Debris Bin 7. Bin handle 8. Suction inlet 9. Fixed wheels 10. Pivoting wheels 11. Vacuummeter 12. Blower protection cage Page 7 of 51...

  • Page 8: Optional Parts

    Optional parts Automatic filter cleaning system with reverse air jet (S.P.) A wide range of optional accessories is available from DEPURECO depending on the intended use of the vacuum. Manufacturer's identification data DEPURECO INDUSTRIAL VACUUMS S.r.l. Corso Europa 609 - 10088 Volpiano (TO) - ITALY phone +39 011 98 59 117 - fax +39 011 98 59 326 | VAT NO. 02258610357 e-mail: depureco@depureco.com - website: www.depureco.com...

  • Page 9: Permitted Uses

    Permitted Uses These vacuum cleaners are designed and built according to the 2014/34/EU (ATEX) Directive for an exclusive professional industrial use; either way, for any non-domestic use, This vacuum cleaner is suitable for the cleaning and the collection of solid materials, only in covered areas.

  • Page 10: Noise Level

    Noise level The phonometric tests performed on this specific vacuum cleaner model demonstrate a sound pressure level of PUMA 10 Z22 PUMA 15 Z22 74 dB(A) PUMA 18 Z22 PUMA 30 P Z22 78 dB(A) PUMA 30 S Z22 WARNING! Workers exposed to sound pressure levels higher than 85 dB(A) must be protected by suitable personal protection device (PPE) such as certified ear muffs.

  • Page 11: Technical Data

    1.9 Technical data U.M. PUMA 10 Z22 PUMA 15 Z22 PUMA 18 Z22 PUMA 30P Z22 PUMA 30S Z22 Weight* [Kg] Overall [mm] 850 x 1550 x 1980 1050 x 1950 x 2300 dimensions** Voltage/ [V]- [Hz] 400 I 50/60 Frequency Power 7,5 - 10...

  • Page 12: Warranty

    DEPURECO shall not be held liable for any injuries to persons or damage to objects caused by misuse or improper use of the vacuum.

  • Page 13: Safety Section

    Adequate training is crucial to this end. DEPURECO shall not be held liable for accidents or damage due to the improper use of the vacuum by untrained personnel or to failure to comply, even partially, with the occupational safety standards and intervention procedures contained in this manual.

  • Page 14: Safety Recommendations

    Structural damage, alterations or improper repairs can modify the protective capacity of the vacuum, thereby nullifying this certification and releasing DEPURECO from any liability. Each section lists further safety measures specific to the various functions.
  • Page 15 To use flexible hoses which are not wholly antistatic (superficial antistatic properties are not • accepted). The use of original DEPURECO accessories is recommended. Verify electric continuity with an ohmmeter: 1. Between the inlet and the ending part of the vacuum’s accessories: The resistance measured must be inferior to 100MΩ...

  • Page 16: Safety Plates And Symbols

    Clean them using a cloth with water and soap. Do not use solvents, naphtha or petrol. Request replacements for damaged plates from DEPURECO. If a plate is located on a component that is being replaced, make sure to fit the old plate to the new component.
  • Page 17 Warning! Crushing hazard for the upper limbs during insertion and locking of the dirt container under the vacuum cleaner. Never place your hands between the vacuum and the dirt container while inserting and locking the later under the vacuum cleaner. Lock the container by means of the special lever, using BOTH HANDS Warning! Read carefully this use and maintenance manual before using the vacuum cleaner or carrying...

  • Page 18: Residual Risks

    Warning! The removal of safety plates from the vacuum and/or its components and packaging is strictly prohibited. DEPURECO shall not be held liable for the vacuum's safety in the event of failure to comply with this prohibition. Applied Directives The following directives apply to the vacuum cleaner described in this manual:...

  • Page 19: Handling, Unpacking And Installation Section

    3. HANDLING, UNPACKING AND INSTALLATION SECTION Handling Warning! The instructions for transporting and unpacking the vacuum correctly are shown on the packaging as well. The following instructions also indicate the operations to be undertaken should the vacuum need to be re-packed or unpacked after subsequent transportation.

  • Page 20: Unpacking

    The vacuum cleaner must be lifted and handled exclusively using a forklift having The vacuum cleaner must be lifted and handled exclusively using a forklift having suitable load bearing capacity. suitable load bearing capacity. When using a forklift, lift the load 200 mm off the ground and swing backwards. Always keep the height of the working environment in mind when lifting loads.
  • Page 21 remove the carton completely loosen and remove the fastening screws and brackets from both sides The cardboard packaging can be recycled. To protect the environment, make sure to dispose it off in specialised collection centres. Warning! Keep the pallet. In the event of subsequent transport, the vacuum must be secured to the pallet using the same fastening system.

  • Page 22: Installation

    In the event of one or more components being damaged, do not continue with installation, inform DEPURECO about the anomaly and agree upon action to be taken. The vacuum cleaner is already fitted with an appropriate filter intended exclusively to vacuum dry dust...
  • Page 23 Note: the flexible tube and the relevant end-pieces and accessories are not included with the STANDARD model. Contact your dealer (or DEPURECO) for information regarding the various types of OPTIONALS that can be used on this specific model. The following operation must be carried out by a qualified electrician.

  • Page 24: Operation Section

    4. OPERATION SECTION Description of the controls Warning! The vacuum can be used solely by authorised personnel after having read these use and maintenance instructions. The user of the equipment and the maintenance technician, who carry out operations on the vacuum, must be adequately educated, informed and trained, in compliance with the occupational safety standards in force and, during the various operations, must wear personal protective equipment (PPE), such as safety footwear, gloves, protective goggles, mask, etc.

  • Page 25: Operating Cycle

    Operating cycle Ensure that the power cord is intact and in perfect state. Warning! Before inserting the plug, ensure that the voltage of the power supply line corresponds to the one indicated on the vacuum's identification plate. Ensure that the power plug is inserted into the socket correctly. Make sure the hose is properly inserted and locked in the suction inlet.
  • Page 26 Ensure that the direction of rotation of the blower matches the figure below Warning! Before switching the vacuum cleaner on again, make sure the blower has come to a complete stop. Caution! If dust comes out of the silencer the filter could be damaged. In this case it’s necessary to immediately switch the vacuum cleaner off and verify the cause, In case of any emergency rotate the general switch (7) on “0”...
  • Page 27 On one side of the vacuum cleaner is a vacuum gauge which indicates the degree of vacuum inside the vacuum cleaner. The vacuum gauge informs the operator about the conditions of the filter: an increase in vacuum indicates an increase in clogging of the filter with a consequent reduction in the suction power. When the vacuum gauge indicates the value reported in the table below, the filter is clogged.
  • Page 28 Vacuum cleaners with reverse air jet filter cartridge cleaning system (S.P.) The vacuum cleaner must be connected to the compressed air supply with a maximum pressure of 6 bars to the dedicate regulating filter (see § 3.3 of the manual). The cleaning of the cartridges will be performed automatically during the vacuuming.

  • Page 29: Emptying The Bin

    Emptying the bin Warning! Wear PPE (gloves, dust mask, goggles, etc.) during this operation. Depending on the type and quantity of material being vacuumed, it is necessary to periodically check the bin to avoid filling it excessively. Proceed as follows to empty the container: Switch the machine off by switching the main switch (7) to “OFF”...
  • Page 30 empty the bin in a dedicated container and dispose of the it in compliance with the standards for the country of use. In the case the chosen collecting container is a plastic bag proceed as follows for its replacement: After having removed the bag, tie it, dispose of it and insert a new bag in the bin. Warning! If the bin or the bag weigh more than 15 Kg, at least two people are needed to empty it.

  • Page 31: Inserting And Locking The Bin

    Inserting and locking the bin Follow the steps below to insert and lock the container: place the bin under the vacuum and push the bin lever completely, using two hands. The pins (A) must be aligned with the slots (B) Warning! Crushing hazard for the upper limbs during insertion and locking of the dirt container under the vacuum cleaner.

  • Page 32: Storage - Decommissioning

    Storage – Decommissioning Remove the filter and clean it; empty the refuse collection container and store the vacuum in a place protected against weather agents with the temperature ranging between 5 and 45 °C and cover it with a nylon tarp to protect it against dust.

  • Page 33: Maintenance Section

    5. MAINTENANCE SECTION Warning! Special vacuum maintenance must be carried out solely by specialised technicians authorised by the DEPURECO dealer. Informative notes This section describes the checks and routine maintenance operations required to ensure proper vacuum operation. Maximum reliability and minimum maintenance costs are the result of a planned maintenance and inspection schedule carefully followed throughout the entire lifespan of the vacuum.

  • Page 34: General Safety Regulations

    General safety regulations Warning! All the operations described above must be carried out with the plug disconnected from the socket. Before starting any maintenance or cleaning operation, wear suitable PPE (protective clothing, goggles and/or gloves, etc.) according to the work to be done. Place a sign on the vacuum with the message: “MACHINE UNDER MAINTENANCE DO NOT START”...
  • Page 35 Check that the power cord and the plug are not damaged: replace them immediately if there are any signs of wear, using a cord of the same type (information c/o DEPURECO). This operation is the sole responsibility of an electrician.

  • Page 36: Replacing The Filter

    Replacing the filter Warning! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). Proceed as follows to replace the filter: Switch the vacuum off by positioning the main switch (7) on "OFF" Disconnect the vacuum cleaner from the power socket Unlock the three locking hooks (A) on both sides Disconnect the hose (B) by unscrewing the clamp with a dedicated hex key Remove the vacuum’s cap (C)
  • Page 37 If the vacuum cleaner is equipped with a reverse air jet filter cleaning system (S.P) after having removed the cap (C) it’s necessary to disconnect the plug (E) from the socket and them proceed with the removal of the filter Loosen the fastening clip (H), remove the filter from its support and, using scissors, cut the lower belts that clamp it to the shaking cage Remove the filter, put it in a plastic bag, seal it and dispose it of according to the...
  • Page 38 To reassemble the filter, operate in reverse order: Insert the new filter in the support ring and lock it by means of the fastening clip (H) lock the filter to the cage by tying the special laces on the bottom side Assemble the filter (A) inserting into each space of the radial filter support ring (B), two of the filter’s pockets (C).

  • Page 39: Replacing The Cartridges On The S.p. Cartridge Cleaning System

    Replacing the cartridges on the S.P. cartridge cleaning system (if provided) To replace the filter cartridges, proceed as follows: Switch the machine off by turning the main switch to “OFF” Unplug the vacuum Disconnect the compressed air from the valve Warning! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.).
  • Page 40 Slightly lift the vacuum’s cap and unplug the connector (E) from its socket and the compressed air supply (F) inside the vacuum’s head Remove the vacuum’s cap Lift the filtering cartridges support (G) and position it upside down on a work bench Warning! Two people are needed to carry out this operation, Page 40 of 51...
  • Page 41 Unscrew and remove the fastening nuts from the base of the cartridges. Remove and replace the cartridges. remove the cartridges, put them in a plastic bag, seal it and dispose it of according to the applicable legislation on the type of material collected. To reassemble the cartridges, operate in reverse order: Page 41 of 51...

  • Page 42: Positioning Of The Thermal Relay And Fuses - Fox 10

    5.5 Positioning of the thermal relay and fuses - FOX 10 Relays Relays protecting protecting the 400V the auxiliary electric circuit electric circuit Motor protection Thermal Relay Thermal relay Motor overheating can activate the thermal relay which protects it.. In this case, the motor stops automatically and the yellow warning light”motor thermal relay” lights up. To restore it, turn the main switch (1) to “0”...
  • Page 43 Warning! In the event of an anomaly, read the notes on paragraph 5.1 and 5.2 of this manual before intervening. If necessary contact DEPURECO’s customer service for further information. Failure to comply with these precautions may cause serious injuries to the personnel...

  • Page 44: Replacing The Hepa Cartridge (If Provided)

    Replacing the HEPA cartridge (if provided) To replace the HEPA cartridge proceed as follows: Switch the machine off by turning the main switch to “OFF” Unplug the vacuum Unlock the HEPA unit’s three locking hooks (A) – The unit is positioned on the protecting cage of the vacuum cleaner’s blower.
  • Page 45 Lock the unit’s three locking hooks (A) and secure the HEPA unit Connect the vacuum cleaner to the mains Switch the vacuum cleaner on by positioning the main switch to "ON", then check to make sure it works properly. EXCLUSIVELY USE FILTERS MANUFACTURED BY DEPURECO Page 45 of 51...

  • Page 46: Troubleshooting

    Verify the integrity of the plug and the The vacuum cleaner will not No power supply power cable start Contact DEPURECO’s technical assistance service Shake the filte. Replace it should the cleaning not be Clogged filter enough . The vacuum gauge indicates...

  • Page 47: Scrapping

    Scrapping In case of scrapping, to avoid damage to the environment, all components of the vacuum cleaner, must be disposed of responsibly, in appropriate landfills, in compliance with current legislation - for Italy Legislative Decree no. 152/2006 and subsequent amendments. (subsequent modifications and additions).
  • Page 48 MAINTENANCE LOG: INTERVENTION 1: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 2: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION:...
  • Page 49 INTERVENTION 3: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 4: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION:...

This manual is also suitable for:

Puma 10 z22 ii3dPuma 15 z22 ii3dPuma 18 z22 ii3dPuma 30 p z22 ii3dPuma 30 s z22 ii3d

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