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DEPURECO DF Series Instruction And Maintenance Manual

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INSTRUCTION AND
MAINTENANCE MANUAL
Depureco Industrial Vacuums Srl
Company under the direction and coordination of COFISE S.p.A.
Via Venezia, 32 - 10088 Volpiano (TO), Italy
Tel.
+39 011 98.59.117
Fax
+39 011 98.59.326
DF / DF Z22
ORIGINAL INSTRUCTIONS
www.depureco.com
depureco@depureco.com
depureco@documentipec.com Registered in the
SERIES
tax code- and VAT reg no.
02258610357 -
Turin Company Register -
R.E.A.
WEEE
register with no. IT18090000010711
Share capital:
€ 25,000 fully paid up
TO-1149668

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  • Page 1 INSTRUCTION AND MAINTENANCE MANUAL DF / DF Z22 SERIES ORIGINAL INSTRUCTIONS Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. www.depureco.com tax code- and VAT reg no. Share capital: Via Venezia, 32 - 10088 Volpiano (TO), Italy 02258610357 - €...

  • Page 3: Table Of Contents

    INDEX INFORMATION SECTION 1.1. Introduction 1.2. Identification of the main parts 1.3. Optional parts 1.4. Manufacturer’s identification data 1.5. Identification plate 1.6. Atex Marking 1.7. Intended uses 1.8. Permitted environmental conditions 1.9. Noise level 1.10. Technical data 1.11. Warranty SAFETY SECTION 2.1.
  • Page 5 DECLARATION OF COMPLIANCE The manufacturer: DEPURECO INDUSTRIAL VACUUMS S.r.l. – Via Venezia, 32 – 10088 Volpiano (TO) – ITALY | Phone. +39 011 98 59 117 – Fax + 39 011 98 59 326 – Tax code. | VAT REG. NO.
  • Page 6 DECLARATION OF COMPLIANCE The manufacturer: DEPURECO INDUSTRIAL VACUUMS S.r.l. – Via Venezia, 32 – 10088 Volpiano (TO) – ITALY | Phone. +39 011 98 59 117 – Fax + 39 011 98 59 326 – Tax code. | VAT REG. NO.

  • Page 7: Information Section

    1.1. INTRODUCTION Dear Customer, Thank you for choosing DEPURECO. We hope you will enjoy using your new DF /DF Z22 series vacuum cleaner. We have prepared this manual so that you can appreciate the quality of this machine. Please read it through before using the vacuum cleaner for the first time.
  • Page 8 Substances of Very High Concern (SVHC) included in the Candidate List This manual can be accessed via the QR code on the vacuum cleaner or via the website www.depureco. com. Alternatively, contact the manufacturer Depureco. This manual must be available to all vacuum cleaner operators and maintenance staff The Court of Turin (Italy) has jurisdiction for all disputes.

  • Page 9: Identification Of The Main Parts

    1.2. IDENTIFICATION OF THE MAIN PARTS Head with fan Filter chamber Suction inlet Dust/Debris bin Lever for releasing, hooking and transporting the bin Lever for manual filter shaking (on models where fitted) Handle for moving vacuum cleaner Silencer (in models where fitted)

  • Page 10: Optional Parts

    1.3. OPTIONAL PARTS Based on the application of the vacuum cleaner, a wide range of other optional accessories is available from DEPURECO 1.4. MANUFACTURER’S IDENTIFICATION DATA Depureco Industrial Vacuums S.r.l. Via Venezia, 32 - 10088 Volpiano (TO), Italy tel: +39 011 98 59 117 fax: +39 011 98 59 326 VAT Reg. No. 02258610357 e-mail: depureco@depureco.com - website: www.depureco.com...

  • Page 11: Permitted Environmental Conditions

    1.8. PERMITTED ENVIRONMENTAL CONDITIONS To ensure that the vacuum cleaner works properly, it must be placed where it is protected from adverse weather (rain, hail, snow, fog, suspended dusts, etc.), where the ambient temperature is between 5° and 45°C and the humidity is no higher than 70%. The work environment must be clean and appropriately lit.

  • Page 12: Warranty

    DEPURECO is not liable for any damages to people or property caused by poor or imperfect use of the vacuum cleaner.

  • Page 13: Safety Section

    Adequate training is a fundamental requirement. DEPURECO will not be held liable for any accidents or damages resulting from the vacuum cleaner being used by untrained staff or being used improperly, or from failure to observe, even partially, the accident prevention regulations and intervention procedures in this manual.
  • Page 14 For ATEX versions and models, to use hoses with earth wire that is not anti-static (an anti-static surface alone is not permitted). • Always use original DEPURECO accessories. Use an ohmmeter to check electrical continuity: • between the suction inlet and the terminal of suction accessories: the resistance measured must be less than 100MΩ...
  • Page 15 This manual must always be available for consultation on the expected operating cycle and whenever any doubts arise. If it is lost or damaged, you must ask DEPURECO for a replacement copy.

  • Page 16: Plates And Safety Symbols

    Clean them with a cloth, soap and water. Do not use solvents, naphtha or petrol. Replace damaged plates asking DEPURECO for new ones. If a plate is on a part being replaced, make sure that a new plate is affixed to the new part.
  • Page 17 It is strictly forbidden to take the safety plates off the vacuum cleaner and/or its components and off the packaging. DEPURECO disclaims any liability for the safety of the vacuum cleaner in the event of failure to comply with this prohibition.

  • Page 18: Residual Risks

    Observe the limits given in this manual in chapter 1.8 “Permitted environmental conditions”. Risk of misunderstanding the safety pictograms With reference to the risk analysis and identification, DEPURECO has affixed danger labels to the vacuum cleaner taken from the legislation relating to graphic symbols.

  • Page 19: Atex Safety Instructions

    • The DF series is certified for use in ATEX Zone 22, where the formation of an explosive atmosphere during normal operations is unlikely and, if it does occur, will only be for a short duration. It is forbidden to use the appliance in areas classified as ZONE 0, 1 or 2.
  • Page 20 • The user must ensure that the plant in which the appliance is to be installed has been adequately safeguarded against explosion before being started and that the “Explosion protection document” has been prepared as required by ATEX Directive 2014/34/EU. •...

  • Page 21: Handling, Unpacking And Installation Section

    3. HANDLING, UNPACKING AND INSTALLATION SECTION 3.1. HANDLING The following instructions also indicate the operations to be carried out if the vacuum cleaner needs to be repacked or unpacked for subsequent transport. Packaging dimensions: DF075 - DF 22 [cm] DF 40 [cm] The vacuum cleaner must be lifted and then handled by a forklift truck of adequate capacity to withstand the weight When moving it with a forklift truck, lift the load 200 mm off the ground and tilt it backwards.

  • Page 22: Unpacking

    ATTENTION! Depureco is not liable for any damage caused to the machine during lifting if the appropriate equipment is not used. ATTENTION! In the event of subsequent transport, the vacuum cleaner must be anchored to the support platform using a locking system similar to the previously described one.

  • Page 23: Installation

    If any of the components are damaged, it is essential not to continue with installation but to report the anomaly found to Depureco and reach an agreement on the actions to be carried out. The machine is supplied with the filtering unit already installed.
  • Page 24 ATTENTION! Do not push the plug into the socket with wet hands. Extension leads are prohibited. Before plugging the vacuum cleaner into the power socket, make sure that: • The power cable is undamaged and in perfect condition. • The voltage of the power supply line corresponds to the voltage indicated on the nameplate of the vacuum cleaner.

  • Page 25: Operation Section

    4. OPERATION SECTION 4.1. DESCRIPTION OF THE CONTROLS ATTENTION! Before using the vacuum cleaner, it is necessary to comply with section 2.2, “Safety requirements”. ATTENTION! Only authorised staff who have read these use and maintenance instructions are allowed to use the vacuum cleaner. The appliance user and the maintenance technician who carry out the permitted operations on the vacuum cleaner must receive appropriate information and training, as required by current laws on safety in the workplace, and wear the personal protective equipment (PPE) provided for the different operations, such...

  • Page 26: Work Cycle

    4.2. WORK CYCLE Before starting suction, the requirements of section 2.2 “Safety requirements” must be complied with. In particular: • Make sure the power supply cable is undamaged and in perfect state. • Before plugging into the power socket, make sure that the voltage of the power supply line matches the one indicated on the data plate of the appliance.
  • Page 27 DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH MANUAL FILTER CLEANING SYSTEM DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH PSC CLEANING SYSTEM DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH SP CLEANING SYSTEM...

  • Page 28: Filter Cleaning Cycle

    • Machine parts (attachments, holes, etc.) must not be modified for any reason to fit additional devices. • Only use original Depureco spare parts. • Avoid rolling or bending the hose while vacuuming. If dust is escaping from the vacuum cleaner head, the filter may have broken. In this case, the vacuum cleaner should be stopped immediately.
  • Page 29 DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH PSC CLEANING SYSTEM To carry out a filter cleaning cycle, proceed as follows: • Switch off the machine by turning the switch from I to O. • Wait for the pump to come to a complete stop. •...

  • Page 30: Emptying The Container

    ATTENTION! If the vacuum cleaner does not work properly after the filter has been cleaned, the main filter may need replacing (see dedicated chapter). If the vacuum does not significantly improve after replacing the filter, it means that another issue may be present (see chapter “If something doesn't work”) ATTENTION! Never use the machine if the filter is clogged.
  • Page 31 • Empty the debris in a dedicated waste disposal bin in accordance with local legislations. If a plastic bag is used to collect the debris. If a plastic bag is used to collect the debris, replace as follows: • After removing the container, tie the bag, take it out and insert a new bag. ATTENTION! If the container weighs more than 15 Kg, at least two people are needed to empty it.

  • Page 32: Inserting And Locking The Container

    4.5. INSERTING AND LOCKING THE CONTAINER Insert and lock the container as follows: • Place it under the vacuum cleaner while holding the lever up and push until it reaches the stops. • Push the container locking lever all the way down with both hands. •...

  • Page 33: Maintenance Section

    ATTENTION! Extraordinary maintenance of the vacuum cleaner may only be carried out by specialised technicians approved by the DEPURECO dealer. 5.1. INFORMATION NOTES The utmost reliability of the vacuum cleaner and the minimum maintenance cost are due to a planned maintenance and inspection program that is meticulously followed throughout the entire service life of the vacuum cleaner.
  • Page 34 • Check that the power cable and plug are undamaged: replace immediately if there are signs of wear and tear, using a cable of the same type (information c/o DEPURECO); this is the exclusive responsibility of an electrician. • Ensure that the safety symbols (pictograms) affixed to the vacuum cleaner are intact.

  • Page 35: Replacing The Main Filter

    5.3. REPLACING THE MAIN FILTER ATTENTION! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH MANUAL FILTER CLEANING SYSTEM Replace the star filter as follows: • Switch off the machine by turning the switch from I to O. •...
  • Page 36 • To lift the vacuum cleaner head, use 3 F M8 “E” eye nuts (not supplied) by screwing them onto the pivots of the fan's upper flange. ATTENTION! Use appropriate lifting straps for the total weight of the motor base. •...
  • Page 37 • Remove the filter, put it in a plastic bag, close it and dispose of it according to the laws in force for the type of material vacuumed. To mount the new filter, reverse the steps previously described.
  • Page 38 DF 075/Z22 – DF 22/Z22 – DF 40/Z22 WITH PSC CLEANING SYSTEM Replace the star filter as follows: • Switch off the vacuum cleaner. • Disconnect the vacuum cleaner from the power supply and the compressed air supply. • Disconnect the “B” 2 hoses of compressed air from the head. •...
  • Page 39 • Use 3 F M8 “E” eye nuts (not supplied) by screwing them onto the pivots of the fan's upper flange to slightly lift the vacuum cleaner head in order to disconnect the two compressed air “D” pipes. • Always using 3 F M8 "E” eye bolts, lift the vacuum cleaner head completely. ATTENTION! Use appropriate lifting straps for the total weight of the motor base.
  • Page 40 DF 075/Z22 – DF 22/Z22 WITH SP CLEANING SYSTEM Replace the filter cartridges as follows: • Switch off the vacuum cleaner. • Disconnect the vacuum cleaner from the power supply and the compressed air supply. • Disconnect the compressed air hose “B” from the head. •...
  • Page 41 • Unlock the SP cleaning system from the “A” locking hooks. • Using an “H” eye bolt (not included in the supply) with GAS threading and a male G1 connection (screw the eye bolt into the threaded hole on the upper face of the “I” tank) and with the aid of appropriate equipment (straps and lifting and handling systems), lift the “G”...
  • Page 42 • Pull out and replace the filter cartridges To mount the new cartridges, reverse the steps previously described. DF 40/Z22 WITH SP CLEANING SYSTEM Replace the filter cartridges as follows: • Switch off the vacuum cleaner. • Disconnect the vacuum cleaner from the power supply and the compressed air supply. •...
  • Page 43 • To lift the vacuum cleaner head, use 3 M8 “E” eye nuts (not supplied) by screwing them onto the pivots of the fan's upper flange ATTENTION! Use appropriate lifting straps for the total weight of the motor base. • Disconnect the “E”...
  • Page 44 • Lift the “A” pre-chamber out of the filter chamber so that the cleaning system can then be removed. • Using an “H” eye bolt (not included in the supply) with GAS threading and a male G1 connection (screw the eye bolt into the threaded hole on the upper face of the “I” tank) and with the aid of appropriate equipment (straps and lifting and handling systems), lift the “G”...
  • Page 45 To mount the new cartridges, reverse the steps previously described. Remove the filter, put it in a plastic bag, close it and dispose of it according to the laws in force for the type of material vacuumed. USE ONLY ORIGINAL DEPURECO FILTERS!

  • Page 46: If Something Doesn't Work

    • Check the socket and power supply cable to make sure they are intact; • Contact the DEPURECO technical assistance service. The vacuum gauge indicates Clogged filter Shake the filter. If this is not an irregular depression enough, replace it.

  • Page 47: Maintenance Log

    CITY: POSTCODE: SECTOR TELEPHONE: PERSON IN CHARGE: STAMP: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. www.depureco.com tax code- and VAT reg no. Share capital: Via Venezia, 32 - 10088 Volpiano (TO), Italy 02258610357 - €...
  • Page 48 TYPE OF INTERVENTION: INTERVENTION 2: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. Via Venezia, 32 - 10088 Volpiano (TO), Italy www.depureco.com tax code- and VAT reg no. 02258610357 - Share capital: €...
  • Page 49 TYPE OF INTERVENTION: INTERVENTION 4: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. Via Venezia, 32 - 10088 Volpiano (TO), Italy www.depureco.com tax code- and VAT reg no. 02258610357 - Share capital: €...

This manual is also suitable for:

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