Page 1 Industrial PC Platform NY-series IPC Machine Controller Industrial Panel PC Hardware User's Manual NY532-1£00 NY532-5400 Industrial Panel PC W557-E2-08...
Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publica- tion.
Page 3: Intended Audience
Introduction Introduction Thank you for purchasing the IPC Machine Controller. This manual contains information that is necessary to use the IPC Machine Controller. Please read this manual and make sure you understand the functionality and performance of the Panel PC before attempting to use it in a control system.
Page 4: Relevant Manuals
Relevant Manuals Relevant Manuals The following sections provide the relevant manuals for the IPC Machine Controller. Read all of the manuals that are relevant to your system configuration and application before you use the IPC Machine Controller. Overview Relevant Manuals Manual Basic Information Purpose of use...
Page 5 Relevant Manuals Manual Basic Information Purpose of use Writing the user program Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Programming error process- Testing operation and debug- ging Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Learning about error manage- ment and corrections Maintenance...
Page 6 Relevant Manuals NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 7: Sections In This Manual
Sections in this Manual Sections in this Manual Introduction to the Industrial Panel PC System Configurations Hardware Overview Specifications Installation Operating Procedures Maintenance Appendices NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 8: Table Of Contents
CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................1 Relevant Manuals..................... 2 Overview Relevant Manuals ..........................2 Sections in this Manual ................... 5 Manual Information....................11 Page Structure............................... 11 Special Information ............................12 Terms and Conditions Agreement................ 13 Warranty, Limitations of Liability ........................13 Application Considerations ..........................14 Disclaimers ..............................15 Safety Precautions....................
Page 9 CONTENTS Conformance to KC Certification ........................32 Conformance to UL and CSA Standards.......................32 Software Licenses and Copyrights ........................32 Versions ........................33 Check Unit Versions ............................33 Check Hardware Revision ..........................33 Related Manuals..................... 35 Related IPC Machine Controller Manuals......................35 Related Products Manuals..........................38 Terminology and Abbreviations ................39 Industrial PC Platform ...........................39 Hardware ..............................39 Software.................................40...
Page 10 CONTENTS 3-4-1 Power Connector ........................3-15 3-4-2 I/O Connector ..........................3-15 3-4-3 USB Connectors ........................3-16 3-4-4 Ethernet Connectors .........................3-17 3-4-5 DVI Connector...........................3-17 3-4-6 RS-232C Connector (Optional) ....................3-18 3-4-7 DVI-D Connector (Optional) ......................3-18 3-4-8 NY Monitor Link Connector (Optional) ..................3-19 SD Memory Card Slot ......................3-20 CFast Card Slot (Optional) ....................3-21 Drive Bays ..........................3-22 PCIe Card Slot ........................3-23...
Page 11 CONTENTS Section 5 Installation Unpack ............................5-2 5-1-1 Unpack Procedure ........................5-2 5-1-2 Items Supplied ..........................5-3 Install Options ........................5-4 5-2-1 Install a Drive ..........................5-4 5-2-2 Install the PCIe Card ........................5-8 Mount ............................5-14 5-3-1 Installation Method in Control Panels..................5-14 5-3-2 Product Orientation ........................5-15 5-3-3 Temperature ..........................5-16 5-3-4...
Page 12 CONTENTS 7-2-5 Replace the PCIe Card ......................7-16 7-2-6 Replace the CFast Card......................7-21 7-2-7 Correct Display Functionality when Nothing is Displayed ............7-23 7-2-8 Correct Touchscreen Functionality ....................7-24 Appendices BIOS ............................A-2 A-1-1 BIOS Overview........................... A-2 A-1-2 BIOS for 4 generation CPUs....................A-5 A-1-3 BIOS for 7 generation CPUs....................
Page 13: Manual Information
Manual Information Manual Information This section provides information about this manual. Page Structure The following page structure is used in this manual. 5 Installation Unpack This section provides details on how to unpack the Industrial Panel PC. 5-1-1 Unpack Procedure Check the package for damage.
Page 14: Special Information
Manual Information Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.
Page 15: Terms And Conditions Agreement
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 16: Application Considerations
ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Application Considerations...
Page 17: Disclaimers
Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Page 18: Safety Precautions
Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the IPC Machine Controller. The safety precautions that are provided are extremely important to safe- Always read and heed the information provided in all safety precautions.
Page 19: Warnings
Safety Precautions Warnings WARNING Disassembly and Dropping Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Installation Always connect to a ground of 100 Ω or less when installing the product. Ensure that installation and post-installation checks of the product are performed by per- sonnel in charge who possess a thorough understanding of the machinery to be instal- led.
Page 20 Safety Precautions Provide measures in the communications system and user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or re- mote I/O communications. If there is interference in remote I/O communications or if a major fault level error occurs, output status will depend on the products that are used.
Page 21: Cautions
Safety Precautions Cautions CAUTION Installation When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab. Injury may result. Wiring The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.
Page 22: Precautions For Safe Use
Precautions for Safe Use Precautions for Safe Use Disassembly, Dropping, Mounting, Installation and Storage • Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product malfunction or burning. • When unpacking, check carefully for any external scratches or other damages. Also, shake the product gently and check for any abnormal sound.
Page 23: Power Supply Design And Turning On/Off The Power Supply
• Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown. • It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON. The out- puts during this time behave according to the slave or Output Unit specifications.
Page 24: Operation
Precautions for Safe Use • Virtual memory settings can affect the performance of the system. Disable the paging file after in- stallation of applications or updates. • Correctly perform wiring and setting, and ensure that the shutdown by the UPS can be executed. Operation •...
Page 25: Task Design
Precautions for Safe Use Task Design • If the following variables are specified for a condition expression when the execution condition is a condition expression for a variable, event tasks may not be executed when conditions are met or event tasks may be executed when conditions are not met: •...
Page 26: Motion Control
Precautions for Safe Use manual for the slave. If a noise countermeasure or slave replacement is required, perform the fol- lowing processing. • Program the Input Data Invalid system-defined variable as an interlock condition in the user pro- gram. • Set the PDO communications timeout detection count setting in the EtherCAT master to at least 2. Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherCAT Port User’s Manual (Cat.
Page 27: Backup
Precautions for Safe Use • If the value of OnCompensation results in exceeding LastOnPosition, the output timing will be un- stable. FirstOnPosition LastOnPosition OnCompensation FirstOnPosition after compensation • If the value of OffCompensation results in exceeding FirstOnPosition, the output timing will be un- stable.
Page 28: Product Replacement
Precautions for Safe Use • The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or in- cinerate the Battery or subject it to strong shock. • If the storage period exceeds 6 months, check the performance of the fan unit before production starts.
Page 29: Precautions For Correct Use
Precautions for Correct Use Precautions for Correct Use Storage, Installation and Mounting • Do not operate or store the product in the following locations. Operation may stop or malfunctions may occur. • Locations subject to direct sunlight • Locations subject to temperatures or humidity outside the range specified in the specifications •...
Page 30: Actual Operation And Operation
Precautions for Correct Use Actual Operation and Operation • After an OS update or a peripheral device driver update for the product is executed, the product be- havior might be different. Confirm that operation is correct before you start actual operation. •...
Page 31: Debugging
Precautions for Correct Use Debugging • If you use data tracing to sample following variables, correct data may not be sampled: • Structure members whose data size is 16 bits or more, except for system-defined variables for motion control. • Array elements whose data size is 16 bits or more. For information on data tracing, refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User’s Manual (Cat.
Page 32: Battery Replacement
Precautions for Correct Use Battery Replacement Applicable for products with a cooling layer that has a removable cover. • Turn ON the power after replacing the battery for a product that has been unused for an extended period of time. Leaving the product unused without turning ON the power even once after the battery is replaced may result in a shorter battery life.
Page 33: Regulations And Standards
EMC Directive EMC Directive OMRON devices that comply with EU Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.
Page 34: Conformance To Kc Certification
Software Licenses and Copyrights This product incorporates certain third party software. The license and copyright information associat- ed with this software is available at http://www.fa.omron.co.jp/nj_info_e/. NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 35: Versions
Versions Versions Hardware revisions and unit versions are used to manage the hardware and software in NY-series products. The hardware revision or unit version is updated each time there is a change in hardware or software specifications. Even when two products have the same model number, they will have func- tional or performance differences if they have different hardware revisions or unit versions.
Page 36 Versions Check Hardware Revision with the Sysmac Studio You can use the Sysmac Studio to check hardware revisions. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User’s Manual (Cat. No. W558) for the Sysmac Studio procedures to determine hardware revi- sions.
Page 37: Related Manuals
Related Manuals Related Manuals The following manuals are related. Use these manuals for reference. Related IPC Machine Controller Manuals This table contains all related manuals, including this manual. Cat. Manual name Model numbers Application Description NY-series W557 NY532-££££ Learning the basic An introduction to the IPC Machine Controller specifications of the...
Page 38 Related Manuals Cat. Manual name Model numbers Application Description NY-series W568 NY532-££££ Learning the initial set- The following informa- IPC Machine Controller NY512-££££ tings of the NY-series tion is provided on an Industrial Panel PC / In- Industrial PCs and introduction to the en- dustrial Box PC preparations to use...
Page 39 Related Manuals Cat. Manual name Model numbers Application Description NJ/NY-series O030 NJ501-53££ Performing numerical Describes the function- NC Integrated Control- NY532-54££ control with NJ/NY-ser- ality to perform the nu- ies Controllers. merical control. Use this User’s Manual manual together with the NJ/NY-series G code Instructions Refer- ence Manual (Cat.
Page 40: Related Products Manuals
Related Manuals Related Products Manuals This section provides on overview of the manuals of related products. UPS S8BA Cat. Manual name Model numbers Application Description U702 S8BA Learning the informa- An introduction to the S8BA User's Manual tion that is necessary to UPS is provided along use the Uninterruptible with the following infor-...
Page 41: Terminology And Abbreviations
Term / Abbreviation Description Industrial PC Platform An integrated range of OMRON products designed for use in any industrial applica- tion that will benefit from advanced PC technology Industrial Monitor An industrial monitor with a touchscreen as the user interface designed to work in...
Page 42: Software
Operating System Programmable Logic Controller Software Development Kit Sysmac Studio An OMRON computer software application for setting, programming, debugging and troubleshooting NY series controllers. It also provides operations for motion control and a simulator. TCP/IP Transmission Control Protocol / Internet Protocol, a core member of the Internet...
Page 43: Revision History
Revision History Revision History On the front and back covers of the manual a manual revision code appears as a suffix to the catalog number. W557-E2-08 Cat. No. Revision code Revision Date Revised content code • March 2021 Added layer information •...
Page 44 Revision History NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 45: Introduction To The Panel Pc
Introduction to the Panel PC This section provides an introduction to the NY-series IPC Machine Controller. Intended Use ....................1-2 Features ......................1-3 1-2-1 Machine Controller Software Features............1-3 1-2-2 Hardware Features..................1-4 ID Information Label..................1-6 Product Configuration ................... 1-7 Overall Operating Procedure ................
Page 46: Intended Use
The IPC Machine Controller is an industrial-grade PC intended for use within factory automation envi- ronments. This Panel PC simultaneously uses the standard Windows operating system and programs alongside OMRON's Sysmac Machine Controller Software to serve as a powerful PC based machine control platform.
Page 47: Features
EtherCAT can be applied to safety devices, vision systems, motion equipment, dis- crete I/O, and more. OMRON offers the new Sysmac Series of control devices designed with unified communications specifications and user interface specifications. The IPC Machine Controller are part of the Sysmac Series.
Page 48: Hardware Features
An extra (optional) DVI interface is available for connection to a second additional monitor. • NY Monitor Link interface The interface combines video signals and USB signals for a connection to an OMRON Industrial Monitor using a single NY Monitor Link cable up to 100 meter.
Page 49 Up to 5 simultaneous touches are supported for complex functions. • Backlit Logo The standard product logo is OMRON. Check your sales representative for the possibilities to cus- tomize the product logo. The product logo is provided with a controllable backlight to increase visibil- ity.
Page 50: Id Information Label
A custom ID [NYC£££-££££££££] (Optional) Only for Industrial Monitors and Industrial Panel PCs with a custom logo Standards and QR The applicable standards and a QR code for OMRON internal use code Unit Ver. Unit version of the Machine Controller Software...
Page 51: Product Configuration
1 Introduction to the Panel PC Product Configuration This section provides an overview of the product configurations available for the IPC Machine Control- ler. The product configuration is visible in the model-ID that is mentioned on the ID information label of the product.
Page 52 K: 128 GB, SSD MLC P: 1 TB, SSD 3D TLC Optional interface 0: None 1: RS-232C 2: DVI-D 6: NY Monitor Link Logo 0: OMRON 2: Customization X: No display (Industrial Box PC) NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 53: Overall Operating Procedure
1 Introduction to the Panel PC Overall Operating Procedure This section gives the overall operating procedure of the IPC Machine Controller. Step 1. Design the Factory Automation Software Design the overall system configuration, machine control programs and Windows applications interacting with the Machine Controller Software.
Page 54 1 Introduction to the Panel PC Step 4. Install the Panel PC Mount the Panel PC and implement it in the automation environment. Description Reference Step 4-1 Install options 5-2 Install Options on page 5-4 Step 4-2 Mount 5-3 Mount on page 5-14 Step 4-3 Wire 5-4 Wire on page 5-27 Step 4-4 Connect...
Page 55: System Configurations
System Configurations This section provides an overview of the system configurations for the IPC Machine Controller. Basic Configurations ..................2-2 EtherCAT Network Configuration ..............2-4 2-2-1 Related EtherCAT Hardware ................2-5 EtherNet/IP Network Configuration .............. 2-6 2-3-1 Related EtherNet/IP Hardware................ 2-6 Connection with the Sysmac Studio ............
Page 56: Basic Configurations
• 1 or 2 DVI ports to connect one or two monitors • 1 optional RS-232 port to connect (legacy) peripheral devices and factory automation devices • 1 optional NYML port to connect an Omron Industrial Monitor using a single cable • 2 bays for HDD and/or SSD storage devices •...
Page 57 2 System Configurations Additional Information • The SD Memory Card and the USB ports are not available for the Machine Controller Soft- ware. • Refer to 2-2 EtherCAT Network Configuration on page 2-4 for EtherCAT details. • Refer to 2-3 EtherNet/IP Network Configuration on page 2-6 for EtherNet/IP details. NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 58: Ethercat Network Configuration
2 System Configurations EtherCAT Network Configuration The EtherCAT network configuration consists of an IPC Machine Controller and the EtherCAT Slaves. You use the built-in EtherCAT master port on the Panel PC to connect EtherCAT Slaves. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...
Page 59: Related Ethercat Hardware
2 System Configurations 2-2-1 Related EtherCAT Hardware IPC Machine Controller The Machine Controller Software located on the Panel PC is the central controller for machine auto- mation. It executes tasks, refreshes I/O for other Units and is the EtherCAT master for all connected EtherCAT slaves.
Page 60: Ethernet/Ip Network Configuration
2 System Configurations EtherNet/IP Network Configuration The EtherNet/IP network configuration consists of an IPC Machine Controller and the EtherNet/IP De- vices. You use the built-in EtherNet/IP port on the Panel PC to connect EtherNet/IP Devices. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...
Page 61 2 System Configurations EtherNet/IP Cables Use the recommended EtherNet/IP cables to connect the Panel PC to the EtherNet/IP system. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual (Cat. No. W563) for details. NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 62: Connection With The Sysmac Studio
2 System Configurations Connection with the Sysmac Studio This section describes the configurations to connect the Sysmac Studio to an Industrial PC with Ma- chine Automation Control Software. 2-4-1 Configurations That Allow Online Connections You can connect online from the Sysmac Studio to the built-in EtherNet/IP port of the NY-series Panel Connect with EtherNet/IP 1:N Connections 1:1 Connection...
Page 63: Configurations That Do Not Allow Online Connections
2 System Configurations Additional Information It is not possible to use a USB port of the Panel PC to connect the Sysmac Studio with the Machine Controller Software. 2-4-2 Configurations That Do Not Allow Online Connections This section gives information on configurations that do not provide a connection to the Sysmac Stu- dio.
Page 64 2 System Configurations 2-10 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 65: Hardware Overview
Hardware Overview This section provides an overview of the hardware of the IPC Machine Controller. Layers and Components ................3-3 3-1-1 Cooling Layer ....................3-4 3-1-2 Base Layer ...................... 3-5 3-1-3 Expansion Layer (Optional)................3-7 3-1-4 Display Layer....................3-9 LED Indicators ....................3-10 3-2-1 LED Indicators Display Layer ................
Page 66 3 Hardware Overview 3-10-8 Industrial Monitor ..................3-32 3-10-9 Power Supply ....................3-32 3-10-10 UPS ....................... 3-33 3-10-11 UPS Communication Cable................3-33 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 67: Layers And Components
3 Hardware Overview Layers and Components This section shows the layers of the Industrial Panel PC. Item Name Description Cooling layer Layer to cool the base layer Depending on the product configuration fans can be present and the thick- ness can vary. Base layer The layer with the CPU and the main interfaces The connector layout and the installed option board depend on the product...
Page 68: Cooling Layer
3 Hardware Overview 3-1-1 Cooling Layer This section gives details on the cooling layer. The cooling layer will dissipate excessive heat from the Panel PC. Thickness and design details of the cooling layer can vary, depending on the product configuration. Cooling layer with re- The cover provides access to: •...
Page 69: Base Layer
3 Hardware Overview 3-1-2 Base Layer This section shows the component names and functions for the base layer. The base layer houses most of the functionality of the Panel PC. Frontside Backside The connector layout and the available components can differ depending on the product configuration. Refer to 1-4 Product Configuration on page 1-7 for configuration details.
Page 70 3 Hardware Overview Item Name Description ID information label Label containing model-ID, LOT No. and other product specific infor- mation. Refer to 1-3 ID Information Label on page 1-6 for label de- tails. License label The product key for the operating system. The product key is inside the cover of the cooling layer for lotnumbers before 22Z17.
Page 71: Expansion Layer (Optional)
3 Hardware Overview 3-1-3 Expansion Layer (Optional) This section shows the component names and functions for the expansion layer. The expansion layer adds additional functionality to the base layer. The Expansion Layer is available for models: • NY5££-££££-1 Refer to 1-4 Product Configuration on page 1-7 for model details. Frontside Backside Item...
Page 72 3 Hardware Overview Bay Assignment Details This section provides details of the storage device bays in the expansion layer. The bays are marked with a letter A and protected from polution with a cover B . Model Bay A Bay B NY5££-1£££-1 Pre-installed drive for the operating sys- Optional...
Page 73: Display Layer
3 Hardware Overview 3-1-4 Display Layer This section shows the component names and functions for the display layer. The main function of the display layer is to show content and interact with the user. Item Name Description Mounting brackets Retractable mounting brackets to secure the display layer on a mounting surface Ground terminal Provides a ground terminal for the Panel PC...
Page 74: Led Indicators
3 Hardware Overview LED Indicators The Industrial Panel PC has LED indicators located at the base layer and at the display layer. These LED indicators provide the current operating status of the IPC Machine Controller. 3-2-1 LED Indicators Display Layer The display layer has a logo LED and a Status LED indicator.
Page 75 3 Hardware Overview Logo LED The Logo LED brightness can be changed with the Industrial Monitor Utility. Additional Information The Logo LED brightness is adjustable with the Industrial Monitor Utility. Refer to NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Setup User’s Manual (Cat.
Page 76: Led Indicators Base Layer
3 Hardware Overview 3-2-2 LED Indicators Base Layer The base layer has four LED indicators that show the operating status of the Panel PC. Models with an Expansion layer have a second row with four LED indicators that have the same function. The following LED indicators are available: Item Name...
Page 77 3 Hardware Overview ERR LED Indicator The Error LED (ERR) indicates the presence and type of an error within your IPC Machine Controller. Color Status Meaning • Not lit The 24 VDC power is not supplied • No error is present •...
Page 78: Power Button
3 Hardware Overview Power Button The power button is located at the base layer. The power button is used to manually switch the Panel PC ON and OFF. Additional Information • Refer to 6-2 Power ON on page 6-3 for ON details. •...
Page 79: Connectors
3 Hardware Overview Connectors This section gives an overview of the connectors located at the base layer of the IPC Machine Control- ler. 3-4-1 Power Connector The power connector on the Panel PC is used to supply 24 VDC power to the Panel PC. The power connector is supplied with the Panel PC.
Page 80: Usb Connectors
3 Hardware Overview Additional Information • Refer to 4-2-2 I/O Connector Specifications on page 4-13 for specifications. • Refer to 5-4-4 Wire the I/O Connector on page 5-37 for wiring details. • Refer to 5-5 Connect on page 5-40 for connection details. 3-4-3 USB Connectors Two USB connectors support USB 2.0 and two USB connectors support USB 3.0 specifications.
Page 81: Ethernet Connectors
3 Hardware Overview 3-4-4 Ethernet Connectors The Ethernet connectors provide 3 individual Ethernet ports on the IPC Machine Controller. Each port offers 10BASE-T/100BASE-TX/1000BASE-T Ethernet speeds. Additional Information • Refer to 4-2-4 Ethernet Connector Specifications on page 4-18 for specifications. • Refer to 5-5 Connect on page 5-40 for connection details. 3-4-5 DVI Connector The DVI interfaces supported on this connector are dependent on the configuration of the IPC Ma-...
Page 82: Rs-232C Connector (Optional)
3 Hardware Overview 3-4-6 RS-232C Connector (Optional) Depending on the product configuration an optional RS-232C connector is available. Additional Information • Refer to 1-4 Product Configuration on page 1-7 for configuration details. • Refer to 4-2-7 RS-232C Connector Specifications on page 4-24 for specifications. •...
Page 83: Ny Monitor Link Connector (Optional)
3 Hardware Overview 3-4-8 NY Monitor Link Connector (Optional) Depending on the product configuration an optional NY Monitor Link connector is available. The NY Monitor Link interface connector connects an OMRON Industrial PC to the OMRON Industrial Monitor. Industrial PC Industrial Monitor Additional Information •...
Page 84: Sd Memory Card Slot
3 Hardware Overview SD Memory Card Slot The SD Memory Card slot is located at the base layer. The SD Memory Card slot on the IPC Machine Controller accepts SD Memory Cards with the following specifications. • SDHC type (SD 2.0 specification) •...
Page 85: Cfast Card Slot (Optional)
3 Hardware Overview CFast Card Slot (Optional) Depending on the product configuration an optional CFast Card slot is located at the rear side of the base layer. The CFast Card slot accepts CFast Cards that comply with the CFast 2.0 specification. Additional Information Refer to 3-10-3 CFast Cards on page 3-26 for details.
Page 86: Drive Bays
3 Hardware Overview Drive Bays The drive bays are located in the expansion layer. The drive bays in the IPC Machine Controller accept 2.5 inch Hard Disk Drives (HDD) or Solid State Drives (SSD). Depending on the model one or two drives are supported. Additional Information •...
Page 87: Pcie Card Slot
3 Hardware Overview PCIe Card Slot The PCI Express (PCIe) Card slot is located in the expansion layer. The PCI Express (PCIe) Card slot of the IPC Machine Controller can accept various PCIe Cards for specific hardware needs. The PCIe Card connectors are available behind the cover A and the PCIe Card is mounted in the PCIe drawer B .
Page 88: Spare Parts
3 Hardware Overview Spare Parts The following spare parts for the IPC Machine Controller are available. 3-9-1 Battery One battery is located inside the Panel PC. The battery supplies power to the real-time clock. Model Appearance Specifications CJ1W-BAT01 Service life: 5 years at 25°C Additional Information Refer to 7-2-3 Replace the Battery on page 7-9 for the replacement procedure.
Page 89: Accessory Kit
The Accessory Kit can contain accessories that are not applicable to your model. Refer to 1-4 Product Configuration on page 1-7 for details. 3-9-4 Connectors Details for the recommended connectors are provided below. OMRON is not responsible for the operation or performance of any other connector. Model Appearance Specifications NY000-AK01 Power Connectors for Omron Industrial PCs.
Page 90: 3-10 Optional Hardware
The following optional hardware is available for the IPC Machine Controller. 3-10-1 SD Memory Cards SD Memory Card details are provided below. OMRON is not responsible for the operation, performance or write life of any other brand of SD Memo- ry Card. Model Appearance...
Page 91: Hdd And Ssd Storage Devices
Storage Device Considerations For a storage device that is not an OMRON NY000-A£££ consider the following: • OMRON is not responsible for the operation, performance or write life of any storage device other than those supplied by OMRON. • Test and measure the environmental performance of the intended storage device before actual op- eration, using the SMART monitoring feature of the selected storage device.
Page 92: Dvi Cables
90 mm 3-10-6 USB Type-A to USB Type-B Cables USB Type-A to USB Type-B cable details are provided below. OMRON is not responsible for the operation or performance of any other brand of USB Type-A to USB Type-B cable. Model Appearance...
Page 93: Ny Monitor Link Cables
3 Hardware Overview 3-10-7 NY Monitor Link Cables Depending on the installation situation specific cables are recommended for an NY Monitor Link (NYML). Refer to: • NYML Recommendations up to 20 m on page 3-29 for details. • NYML Recommendations up to 100 m on page 3-30 for details. •...
Page 94 3 Hardware Overview NYML Recommendations up to 100 m Patch Cables A with different lengths can be used. Use a DIN rail socket B when connecting patch cables to infrastructures. Use installation cable C inside infrastructures. Max 5 m Max 90 m Max 5 m Infrastructure Monitor...
Page 95 3 Hardware Overview NYML Recommendations for Custom Cables The following table lists the recommended cables and connectors for custom NY Monitor Link cables. Intra cabinet or Inter cabinet and Item light industrial en- Inter cabinet harsh industrial vironment environment Maximum length 25 m 100 m 100 m...
Page 96: Industrial Monitor
Additional Information Refer to the OMRON website for specifications and manuals. 3-10-9 Power Supply Details for the recommended power supply are provided below. OMRON is not responsible for the operation or performance of any other power supply. Model Appearance Specifications S8VK-G£££24 Output voltage: 24 VDC S8VK-X£££24A-EIP...
Page 97: 3-10-10 Ups
• Refer to 4-1-3 Power Consumption Specifications on page 4-5 for power consumption de- tails. • Refer to the OMRON website for S8BA specifications or to the UPS S8BA User's Manual (Cat. No. U702) for the UPS manual. Note that the power consumption details determine the output current/capacity of your UPS.
Page 98 3 Hardware Overview 3-34 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 99: Specifications
Specifications This section provides specifications of the IPC Machine Controller. General Specifications ................. 4-2 4-1-1 Dimensions and Weight .................. 4-2 4-1-2 General Electrical Specifications..............4-4 4-1-3 Power Consumption Specifications..............4-5 4-1-4 Power Supply Specifications ................4-6 4-1-5 CPU Specifications..................4-6 4-1-6 Memory Specifications ..................
Page 100: General Specifications
4 Specifications General Specifications This section provides general specifications of the IPC Machine Controller. 4-1-1 Dimensions and Weight The dimensions and weights can differ depending on the configuration. The following tables provide specification details per configuration. 12" Display The following table provides specification details on dimensions and weights for the Industrial Panel PC with 12"...
Page 101 4 Specifications Model Specifications Model Details Width X Height Depth Z Weight *1 *2 Model-ID thick- ness R • NY53£-££££-1£1 Base layer + Expansion lay- 332 mm 234 mm 121 mm 6.1 kg 8.0 mm er + Cooling layer with re- moveable cover.
Page 102: General Electrical Specifications
4 Specifications 4-1-2 General Electrical Specifications The following table provides the general electrical specifications. Item Specifications Rated power supply voltage 24 VDC Allowable power supply voltage range 20.4 to 28.8 VDC Power supply standard SELV Grounding method Ground to less than 100 Ω Inrush current At 24 VDC: 12 A / 6 ms max.
Page 103: Power Consumption Specifications
Refer to 1-4 Product Configuration on page 1-7 for product configuration details. Installed drives Drives Power consumption Bay A Refer to 4-1-7 Storage Device Specifications on page 4-8 for Omron drive details. For other drives refer to the applicable specifications for Bay B maximum power consumption details. CFast Card Slot...
Page 104: Power Supply Specifications
4 Specifications 4-1-4 Power Supply Specifications The minimum power supply requirements depend on the maximum power consumption of the Panel PC. Refer to 4-1-3 Power Consumption Specifications on page 4-5 for details. With a UPS installed the minimum power requirements are: Minimum power requirements Model Power supply...
Page 105: Memory Specifications
4 Specifications 4-1-6 Memory Specifications This section provides the memory specifications of the IPC Machine Controller. DDR3L Non-ECC The following table provides specification details of the DDR3L memory. Model Specifications Item 8 GB Memory configuration 2 x 4 GB Memory type DDR3L Non-ECC Total Memory size / Memory size available for Windows 8 GB / 6.5 GB for Windows 64 bit...
Page 106: Storage Device Specifications
4 Specifications 4-1-7 Storage Device Specifications This section provides the specifications of the storage devices. Hard Disk Drive Specifications Specifications for the Hard Disk Drive (HDD) are provided in the table below. Model Specifications Item 320 GB NY000-AH00 Model Power consumption 2 W max.
Page 107 4 Specifications Solid State Drive Specifications Specifications for the Solid State Drive (SSD) are provided in the table below. Model Specifications Item 32 GB 64 GB 128 GB 1 TB NY000-AS00 NY000-AS01 NY000-AS03 NY000-AS04 NY000-AS07 Model Type 3D TLC Max. power consump- 1.4 W 1.4 W 2.5 W...
Page 108 4 Specifications CFast Card Specifications Specifications for the CFast Drive are provided in the table below. Model Specifications Item 128 GB 256 GB NY000-AT01 NY000-AT02 Model Type Max. power consumption 0.9 W Max. sequential 530 MB/s read speed Max. sequential 190 MB/s 210 MB/s write speed...
Page 109: Pcie Card Specifications
4 Specifications 4-1-8 PCIe Card Specifications The PCI Express (PCIe) Card slot of the IPC Machine Controller accepts various cards for specific hardware needs. Ensure that, according to the PCIe hardware specifications, the indent A is present in the PCIe Card. The PCIe Card specifications depend on the CPU and thus on the product configuration.
Page 110: Connector Specifications
4 Specifications Connector Specifications This section provides the Connector Specifications of the IPC Machine Controller. 4-2-1 Power Connector Specifications The power supply connector is locked when inserted to prevent unintentional disconnection. The connector can only be inserted the correct way. The connector is a Phoenix Contact type SPC5/2-STCL-7.62 BK (1711708).
Page 111: I/O Connector Specifications
4 Specifications Locking and Removing the Power Connector The power connector automatically locks into place when the black part of the connector is held and pushed in. Pushing both orange sliders B towards the end of the connector A will release the lock when remov- ing the connector.
Page 112 4 Specifications I/O Connector Pin Details The pin details of the I/O connector. The pin layout represents the I/O connector on the Panel PC. The I/O signals connected must be powered from a power supply which conforms to the SELV stand- ards.
Page 113 4 Specifications I/O Connector Power Status Output Details This section provides details of the Power Status Output relay. The Power Status Output is a relay between pin 1 and 2 of the I/O Connector. l Power ON Power Status Output Operation This section provides power ON details of the Power Status Output operation.
Page 114 4 Specifications Product ON Shutdown Shutdown Product OFF start finished Closed (ON) Relay Open (OFF) Power supply removed Closed (ON) Relay Open (OFF) Additional Information Refer to 5-4-4 Wire the I/O Connector on page 5-37 for I/O connector wiring details. Lock and Remove the I/O Connector The I/O connector locks into place when the black part of the connector is held and pushed in.
Page 115: Usb Connector Specifications
4 Specifications 4-2-3 USB Connector Specifications The IPC Machine Controller includes four USB connectors. Two connectors provide version 2.0 per- formance and two connectors provide version 3.0 performance. Details of the USB interface connec- tors are provided below. The connector layout represents the USB connectors on the Panel PC. Interface Connector Details per Connector •...
Page 116 4 Specifications 4-2-4 Ethernet Connector Specifications Details of the RJ45 Ethernet connectors are provided below. There are three Ethernet ports, each with a specific function. Following ports are available: • Ethernet (general) This port is available for the Windows Operating System. •...
Page 117: Ethernet Connector Specifications
4 Specifications Ethernet Connector LED Indicators Each connector has LED indicators for speed, link and activity. Indica- Item Color Status Description Link/Act Yellow Not lit No link Link Flashing Link and activity Speed Not lit Not lit 10 Mbps or no link Green 100 Mbps link Orange...
Page 118 4 Specifications Item Specifications Transmission media STP (shielded, twisted pair) cable of Ethernet category 5,5e or higher Maximum transmission distance between Ethernet 100 m switch and node Maximum number of cascade connections There are no restrictions if an Ethernet switch is used EtherNet/IP Connector Specifications The EtherNet/IP connector is assigned to the Machine Controller Software.
Page 119 4 Specifications EtherCAT Connector Specifications The EtherCAT connector is assigned to the Machine Controller Software. This port can be used for communication between the Machine Controller Software and EtherCAT Slaves. This port acts as an EtherCAT master. Specifications for Units with Machine Controller Software. Item Specifications Ethernet connector number...
Page 120: Dvi Connector Specifications
4 Specifications 4-2-5 DVI Connector Specifications DVI is the standard video interface for the Panel PC. Additional Information • Refer to 4-1-5 CPU Specifications on page 4-6 for graphics controller details. • Refer to 5-4-2 Ground on page 5-27 for grounding details. •...
Page 121: Dvi-D Connector Specifications
4 Specifications 4-2-6 DVI-D Connector Specifications The optional video interface on the Panel PC uses a DVI dual link connector. Item Specification Video interface Digital only Resolution Up to 1920 x 1200 pixels at 60 Hz Type Dual link Maximum DVI cable length Dependent upon connected monitor type and resolution Additional Information •...
Page 122: Rs-232C Connector Specifications
4-2-8 NY Monitor Link Connector Specifications The optional NY Monitor Link connector connects an OMRON Industrial Monitor with an OMRON In- dustrial PC that has an NY monitor link connector. The NY Monitor Link communication is a combination of video and USB information.
Page 123 4 Specifications Industrial PC Industrial Monitor NY Monitor Link Connector LED Indicators The connector has LED indicators Connected A and Video B . NYML Indica- Item Color Status Description Con- Yellow Not lit Not connected nected Connected USB communication active Video Green Not lit...
Page 124: Display Specifications
4 Specifications Display Specifications This section provides the display specifications of the Industrial Panel PC. WARNING Do not use the input functions of the touchscreen in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches. Precautions for Correct Use The touchscreen supports 5 simultaneous touches.
Page 125 4 Specifications The touchscreen can be operated when wearing gloves. Confirm you can operate the touchscreen with gloves before actual operation. This is the estimated time before brightness is reduced by half at room temperature. The life expectancy is drastically shortened if used at high temperatures. If the brightness is set to very low, it causes flickering or the screen will be too dark to use.
Page 126: Environmental Specifications
4 Specifications Environmental Specifications This section provides environmental specifications of the IPC Machine Controller. 4-4-1 Operation Environment Specifications The following table provides general environmental specifications for the Industrial Panel PC. Specifications Item 12.1 inch 15.4 inch 18.5 inch Ambient operating tem- 0 to 55°C perature Ambient storage tempera-...
Page 127: Temperature And Humidity Specifications
4 Specifications 4-4-2 Temperature and Humidity Specifications The allowed ambient operating temperature and ambient humidity depend on the model, mounting ori- entation, and storage device type. The following sections provide temperature and humidity details and temperature specifications per model. Temperature and Humidity Graphs The maximum ambient operating temperature and ambient humidity are specified per storage device type.
Page 128 4 Specifications • Operate the Panel PC with a SSD or CFast within the ambient temperature and humidity ranges as shown in the following graph. Operating temperature- Operating humidity range temperature-humidity range Temperature [°C] Additional Information Refer to the ambient temperature specifications per CPU type for CPU-specific limitations. •...
Page 129 4 Specifications NY53£-££££-1£££1 Temperature Specifications Ambient operating temperature specifications for model NY53£-££££-1£££1. ® ™ This Panel PC has an Intel Core i7-4700EQ CPU. Configuration Product Orientation Mounting Angle 1 or 2 x SSD 1 x HDD 320 GB Landscape and 0°...
Page 130: Recycling Specifications
4 Specifications NY53£-££££-0£££4 Temperature Specifications Ambient operating temperature specifications for model NY53£-££££-0£££4. ® ™ This Panel PC has an Intel Core i5-7440EQ CPU. Configuration Product Orientation Mounting Angle Landscape and 0° to 135° 0 to 55°C Portrait Refer to 1-4 Product Configuration on page 1-7 for model details. 90°...
Page 131 Installation This section provides all installation details for the IPC Machine Controller. Unpack ......................5-2 5-1-1 Unpack Procedure................... 5-2 5-1-2 Items Supplied....................5-3 Install Options ....................5-4 5-2-1 Install a Drive....................5-4 5-2-2 Install the PCIe Card ..................5-8 Mount......................5-14 5-3-1 Installation Method in Control Panels............
Page 132: Installation
5 Installation Unpack This section provides details on how to unpack the IPC Machine Controller. 5-1-1 Unpack Procedure Check the package for damage. If there is any visible damage: • Take photos of the package and save them. • Inform your supplier immediately. Open the package.
Page 133: Items Supplied
5 Installation 5-1-2 Items Supplied This section describes the items supplied with your Industrial Panel PC. • Industrial Panel PC • Documentation: • Safety Precautions sheets (English and Japanese) • General Compliance Information and Instructions for EU • Standards and Certifications sheet •...
Page 134: Install Options
5 Installation Install Options This section describes the installable options for the IPC Machine Controller. 5-2-1 Install a Drive A drive is a storage device for the IPC Machine Controller. Additional Information • Depending on the product configuration 0, 1 or 2 drives can be pre-installed. Refer to 1-4 Product Configuration on page 1-7 for details.
Page 135 5 Installation Pull the metal shielding cover out of the Panel PC. Rotate and then remove the break out part from the drive bracket. Align the connectors of the drive as shown A on the bracket. Then insert the replacement drive in the bracket and insert the 4 mounting screws .
Page 136 5 Installation Insert the bracket with the drive in the correct bay. Refer to 3-1-3 Expansion Layer (Optional) on page 3-7 for bay details. Ensure the bracket is completely in the Panel PC with an extra push. The drive bracket will lock into place when it is fully inserted. Insert the metal shielding cover.
Page 137 5 Installation Mount the drive cover. The lock lever will click when closed correctly. Finalize the drive installation when the Panel PC installation is completed. • For a drive that requires an operating system: 1) Install an operating system 2) Power OFF and then Power ON 3) Ensure the drive is functional and confirm normal operation.
Page 138: Install The Pcie Card
5 Installation 5-2-2 Install the PCIe Card Prepare the following items: • The PCIe Card. A PCIe Card is not supplied with the Panel PC. Additional Information • Depending on the product configuration a PCIe card can be pre-installed. Refer to 1-4 Product Configuration on page 1-7 for details. •...
Page 139 5 Installation Remove the Card Clip from the PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab. Injury may result. Card Clip Card Clip Sheet metal frame tab...
Page 140 5 Installation Place the PCIe Card in the PCIe Drawer. Ensure to insert the PCIe Card in the correct opening. Ensure the thin sheet metal frame is positioned between the PCIe Card and the PCIe Drawer to ensure a good conductive contact. 5-10 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 141 5 Installation Place the Card Clip A in the PCIe Card and PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab.
Page 142 5 Installation Slide the Card Support so that it supports the side of the PCIe Card. The card should be in small groove so there is support below and above the card. Rotate the Card Support to lock it in place. Insert the PCIe Drawer in the Panel PC and then insert the two crosshead screws that hold the PCIe Drawer in place.
Page 143 5 Installation Remove the PCIe cover if the PCIe Card has external connectors. 1) Push the lock lever 2) Tilt the PCIe cover 3) Remove the PCIe cover The PCIe Card is installed. 5-13 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 144: Mount
5 Installation Mount This section describes how to mount the IPC Machine Controller in either a landscape or portrait ori- entation in a control panel. WARNING Ensure that installation and post-installation checks of the product are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.
Page 145: Product Orientation
5 Installation 5-3-2 Product Orientation The IPC Machine Controller can be mounted in a landscape A or portrait B orientation. Do not install the IPC Machine Controller in any of the following orientations. 5-15 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 146: Temperature
5 Installation 5-3-3 Temperature The temperature inside a control panel may be at least 10 to 15°C higher than outside the panel. Im- plement the following measures against overheating at the installation site and in the control panel, and allow a sufficient margin for the temperature. Distance for Cooling Adequate airflow around the Industrial Panel PC is required.
Page 147 Panel PC. • Do not install the Panel PC directly above any heat-generating equipment, such as heaters or transformers. • Do not install the Panel PC in a location exposed to direct sunlight. OMRON product OMRON product...
Page 148: Humidity
5 Installation OMRON product OMRON product Forced Air Circulation l Room Cooling Cool the entire room where the control panel is located. Cooler Control panel Room Cooling Low Temperatures The Panel PC may not start normally if the temperature is below 0°C when the power is turned ON.
Page 149: Atmosphere
Installation Location Install the Panel PC as far away as possible from high-voltage (600 V or higher) and power devices to ensure safe operation and maintenance. Example of Recommended Equipment Arrangement OMRON product Control panel Control panel High-voltage...
Page 150 • Keep the wiring between the transformer and the Panel PC as short as possible, twist the wires well, and keep the wiring separate from high-voltage and power lines. Power circuits Power supply for general operations circuits I/O power supply for Omron product I/O power supply for Omron product Noise Unit power supply for Omron product...
Page 151 5 Installation Wire External I/O Signal Lines Observe the following points when wiring the external I/O signal lines. • To absorb reverse electromotive force when an inductive load is connected to an output signal, con- nect a surge suppressor near the inductive load in an AC circuit, or connect a diode near the induc- tive load in a DC circuit.
Page 152 5 Installation External Wiring Wiring, and noise countermeasures in particular, are based on experience, and it is necessary to closely manage wiring based on experience and information in the manuals. l Wiring Routes Each of the following combinations includes different signal types, properties, or levels. They will cause the signal-to-noise ratio to drop due to factors such as electrical induction.
Page 153 200 mm Ground of 100 Ω or less Example: Separating an OMRON product from Power Lines l Wiring Ducts Whenever possible, route the cables and wires through wiring ducts. Install the wiring ducts so that it is easy to route the wires from the IPC Machine Controller directly into the duct.
Page 154: Prepare The Mounting Surface
5 Installation 5-3-8 Prepare the Mounting Surface The IPC Machine Controller can be mounted in a landscape or portrait orientation. The mounting hardware is integrated into the back of the Panel PC. Model Specifications Item 12.1 inch 15.4 inch 18.5 inch Panel cutout -0 +1 -0 +1...
Page 155 5 Installation Ensure the mounting surface conforms to following requirements. Standards conformance Material Mounting panel requirements IP65 Steel Thickness 1.6 to 6.0 mm Aluminum Thickness 2.5 to 6.0 mm Create an opening in the mounting surface. The table before step 1 gives an overview of the cut out dimensions for the Panel PC. Prepare a rectangular cut out with the dimensions X1 and Y1.
Page 156: Mount The Panel Pc
5 Installation 5-3-9 Mount the Panel PC Ensure the panel cut out is ready before beginning the mounting procedure. Tools required: Torque screw driver with hexagon 2 mm bit. Use the following procedure to mount the Panel PC to the mounting surface: Ensure all retractable mounting brackets A are in the retracted position .
Page 157: Wire
5 Installation Wire This section describes how to wire the IPC Machine Controller. 5-4-1 Wiring Warnings and Cautions This section describes the Warnings and Cautions when wiring the IPC Machine Controller. WARNING If external power supplies for slaves or other devices are overloaded or short-circuit- ed, the voltage will drop, outputs will turn OFF, and the system may be unable to read inputs.
Page 158 5 Installation WARNING Always connect to a ground of 100 Ω or less when installing the product. CAUTION The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together. When connecting a non-isolated device or a non-isolated interface to the product, take appropriate actions to avoid communica- tion failures or damage to the mentioned ports.
Page 159 5 Installation Considerations for Earthing Methods Local potential fluctuations due to lightning or noise occurred by power devices will cause potential fluctuations between ground terminals of devices. This potential fluctuation may result in device mal- function or damage. To prevent this, it is necessary to suppress the occurrence of a difference in elec- trical potential between ground terminals of devices.
Page 160 5 Installation Equipotential Bonding System Equipotential bonding is an earthing method in which steel frames and building structures, metal ducts and pipes, and metal structures in floors are connected together and make connections to the earth trunk line to achieve a uniform potential everywhere across the entire building. We recommend this earthing method.
Page 161 5 Installation Star Earthing If the earthing method used for the building is not equipotential bonding or the earthing system is un- known, choose (a) from among the earthing methods given below. a. Connecting devices and noise sources to separate earth electrodes This is an earthing method to separately ground an earth electrode of the device that is connected with a communications cable or other devices and an earth electrode of a high-power device that could be a noise source, such as a motor or inverter.
Page 162 5 Installation Daisy Chain This is an earthing method to connect the device that is connected with a communications cable, other devices, and a device that could be a noise source using a daisy-chain topology to a common earth electrode. This earthing method is not recommended because the device that could be a noise source may inter- fere electromagnetically with other devices.
Page 163 5 Installation Ground Connection Details This section provides details about the ground connection. Use the ground terminal on the backside of the monitor to ground your IPC Machine Controller. The washers and screw A are pre-mounted at the IPC Machine Controller. Remove the pre-mounted washers and screw A and then mount the ground connection wire C to the Panel PC B using the washers and screw A .
Page 164: Wire The Power Connector
5 Installation 5-4-3 Wire the Power Connector This section describes how to wire the power connector. Precautions for Safe Use • Do not perform a dielectric strength test. • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption.
Page 165 Maximum AWG according to UL/cUL • Power Supply Connector DC Power Supply The OMRON S8VK-series power supply is recommended for use with the IPC Machine Controller. Additional Information • Refer to 3-10-9 Power Supply on page 3-32 for more information.
Page 166 5 Installation Power Connector Wiring Procedure Use the following procedure to wire the power connector. Ensure the power connector is not connected to the Panel PC. 7 mm Remove the sheath from the power supply wires. Precautions for Safe Use Observe the following precautions to prevent broken wires.
Page 167: Wire The I/O Connector
5 Installation 5-4-4 Wire the I/O Connector This section describes how to wire the I/O connector. I/O Connector Wiring Materials Use the supplied I/O connector to connect the inputs and outputs to the IPC Machine Controller. Recommended I/O conductor sizes for the connector are provided in the table. Wire type Conductor cross-section Solid conductor...
Page 168 5 Installation Description Internal Circuit Details Power ON Input The Power ON Input and the UPS Mode Input are bi-directional and isolated. Each input can be wired as sinking (NPN) or sourc- ing (PNP). Wire these according to the output device connected to UPS Mode Input the inputs.
Page 169 5 Installation I/O Connector Wiring Procedure Use the following procedure to wire the I/O connector. Ensure the I/O connector is not connected to the Panel PC. 7 mm Remove the sheath from the wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. •...
Page 170: Connect
Additional Information • Refer to 5-3 Mount on page 5-14 for mounting details. • Refer to 3-10 Optional Hardware on page 3-26 for the cables advised by Omron. Refer to individual cable specifications for cable bending requirements and connector clear- ance.
Page 171 5 Installation Connect the I/O connector. Hold the black part A when inserting the connector, this enables the auto-locking mechanism. Do not tilt the orange levers B because this will unlock the connector. Connect an external monitor such as the Industrial Monitor. Connect the monitor to the DVI connector and tighten the fastening screws or use the optional NYML connector.
Page 172: Ethernet Connection Procedure
5 Installation 5-5-3 Ethernet Connection Procedure Use the following procedure to connect the Ethernet connectors of the IPC Machine Controller. Remove the dust caps from the Ethernet ports to be connected. Connect Ethernet Port 1 of the Panel PC to a normal Ethernet network. Connect Ethernet port 2 of the Panel PC to the Ethernet/IP network.
Page 173: Connect Ups
• Always use an uninterruptable power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption. • Use an Omron S8BA UPS with the correct revision number to prevent improper system shut- down.
Page 174 • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption. • Use an Omron S8BA UPS with the correct revision number to prevent improper system shut- down.
Page 175 5 Installation Additional Information First execute the Initial Power ON Procedure and Initial Settings procedure before continuing with the next step when the Panel PC is powered ON for the first time. • Refer to 5-6 Initial Power ON on page 5-46 for Initial Power ON details. •...
Page 176: Initial Power On
Connect an optional keyboard and/or mouse. Additional Information • If using an OMRON Industrial Monitor, this may not be required because it has touch func- tionality. • Do not connect additional storage devices before the installation of the operating system completed.
Page 177: Operating Procedures
Operating Procedures This section provides the operating procedures for the IPC Machine Controller. Touchscreen Operation ................. 6-2 Power ON ......................6-3 6-2-1 Power ON Using the Power Button ..............6-3 6-2-2 Power ON Using the Power ON/OFF Input............. 6-3 6-2-3 Power ON Using Safe Mode ................
Page 178: Touchscreen Operation
6 Operating Procedures Touchscreen Operation WARNING Water or other liquid present on the touchscreen surface may create false touch be- havior and unexpected operation. Wipe away liquid on the touchscreen before opera- tion. CAUTION When using a system with multiple touchscreens, multiple users can perform simulta- neous operations.
Page 179: Power On
6 Operating Procedures Power ON This section provides Power ON details. Precautions for Correct Use Do not turn ON the power supply to the product when a part of a human body or a conductive object is touching the surface of the touchscreen. Doing so will cause the touchscreen function- ality to be disabled.
Page 180: Power On Using Safe Mode
6 Operating Procedures 6-2-3 Power ON Using Safe Mode Start condition: The IPC Machine Controller is OFF. Additional Information Use this procedure to start the Panel PC without starting the Machine Controller Software. Remove the power supply connector. Press and hold the power button on the Panel PC. Connect the power supply connector while pressing the power button.
Page 181: Power Off
6 Operating Procedures Power OFF This section provides Power OFF details. Before following power OFF procedures below, check that the IPC Machine Controller is ON by exam- ining the LED indicators on the Panel PC. 6-3-1 Power OFF Using the Power Button Ensure all programs are closed.
Page 182: Forced Power Off Using The Power Button
6 Operating Procedures 6-3-3 Forced Power OFF Using the Power Button Precautions for Safe Use Press the power button for several seconds to force the product shutdown. Always back up files in the planned way to prevent data loss or system file corruption. Ensure all programs are closed.
Page 183: Maintenance
Maintenance This section provides an overview of all maintenance tasks for the IPC Machine Con- troller. Preventive Maintenance ................7-2 7-1-1 Preventive Maintenance Schedule..............7-2 7-1-2 Clean the Touchscreen Surface ..............7-3 7-1-3 Clean the Panel PC..................7-4 7-1-4 Check the Gasket Seal..................7-4 Corrective Maintenance.................
Page 184: Preventive Maintenance
Refer to 3-2 LED Indicators on page 3-10 for LED details. Monitor storage devices that do not Refer to Storage Device Considerations on page 3-27 for details. comply to the Omron specifications Clean the display Refer to 7-1-2 Clean the Touchscreen Surface on page 7-3 for display cleaning details.
Page 185: Clean The Touchscreen Surface
7 Maintenance Periodically but at least every 6 Reference months • For a cooling layer with removable Refer to 7-2-1 Remove the Cover on page 7-6 to check the label. cover: • Refer to 7-2-3 Replace the Battery on page 7-9 to replace the bat- •...
Page 186: Clean The Panel Pc
7 Maintenance 7-1-3 Clean the Panel PC Clean the Panel PC periodically in order to keep it in the best operating condition. Wipe the Panel PC with a dry, soft cloth. Precautions for Safe Use Do not use corrosive substances to clean the product. Doing so may result in the failure or malfunction.
Page 187: Corrective Maintenance
7 Maintenance Corrective Maintenance Corrective maintenance covers all actions to correct problems that cause downtime. WARNING Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Additional Information Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for troubleshooting details. NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 188: Remove The Cover
7 Maintenance 7-2-1 Remove the Cover Applicable for products with a cooling layer that has a removable Cover. The Cover of the cooling layer provides access to the following items. • Battery • Fan Unit (applies to products with active cooling) The inside of the Cover contains a label with the battery replacement date.
Page 189: Replace The Fan Unit
7 Maintenance 7-2-2 Replace the Fan Unit The fans are mounted in the Fan Unit. Use the following procedure to replace the Fan Unit. Precautions for Safe Use If the storage period of the replacement fan exceeds 6 months, check the performance of the Fan Unit directly after replacement.
Page 190 7 Maintenance Replace the complete Fan Unit. 1) Push the lever to unlock the Fan Unit. 2) Lift the lever to tilt the Fan Unit. 3) Remove the complete Fan Unit. Insert the new Fan Unit in the Panel PC. Ensure the end of the Fan Unit A is positioned under the fan guide B .
Page 191: Replace The Battery
7 Maintenance 7-2-3 Replace the Battery Applicable for products with a cooling layer that has a removable cover. Precautions for Safe Use • The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or incinerate the Battery or subject it to strong shock. •...
Page 192 7 Maintenance Lift the battery from the compartment. Disconnect the battery from the battery connector Connect the new battery to the battery connector. Place the new battery in the Panel PC. Ensure the wires are at the side of the battery and not on top of the battery. If the wires are on top of the battery this might make closing and opening the cover more difficult.
Page 193: Replace A Drive
7 Maintenance 7-2-4 Replace a Drive Use the following procedure to replace a drive. Prepare the new drive. Additional Information • Refer to 1-4 Product Configuration on page 1-7 for the installed drive model. • Refer to 3-10-4 HDD and SSD Storage Devices on page 3-27 for the available drive models. •...
Page 194 7 Maintenance Pull the metal shielding cover out of the Panel PC. Insert the drive cover in the drive bracket bay and move it down so that it locks in the drive bracket. 7-12 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 195 7 Maintenance Remove the drive bracket from the Panel PC using the drive cover. Remove the 4 mounting screws and then remove the drive from the drive bracket. 7-13 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 196 7 Maintenance Align the connectors of the replacement drive as shown A on the bracket. Then insert the re- placement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a torque of 0.35 N·m. Insert the bracket with the replacement drive into the correct bay of the Panel PC.
Page 197 7 Maintenance Insert the metal shielding cover. Mount the drive cover. The lock lever will click when closed correctly. Restore the drive data. • For an Industrial PC with a Windows operating system refer to the restore procedure in the section Corrective Maintenance to restore data.
Page 198: Replace The Pcie Card
7 Maintenance 7-2-5 Replace the PCIe Card Use the following procedure to replace the PCIe Card. Prepare: • The PCIe Card Additional Information Refer to 4-1-8 PCIe Card Specifications on page 4-11 for PCIe specifications. • The PCIe Card mounting materials: Card Clip and Card Support These are supplied with the IPC Machine Controller.
Page 199 7 Maintenance Push the notch at the bottom of the Card Support up and rotate the Card Support. Slide the Card Support away from the card to create space and to remove it. Remove the Card Clip from the PCIe Drawer. There are two types of Card Clips available.
Page 200 7 Maintenance Remove the PCIe Card from the PCIe Drawer. The PCIe Card is now removed. Place the replacement PCIe Card in the PCIe Drawer. Ensure the PCIe Card is inserted into the correct opening. 7-18 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 201 7 Maintenance Place the Card Clip A in the PCIe Card and PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab.
Page 202 7 Maintenance Slide the Card Support so that it supports the side of the PCIe Card. Rotate the Card Support to lock it in place. Ensure the Card Support contacts the PCIe Card with the small groove so that there is support below and above the PCIe Card.
Page 203: Replace The Cfast Card
7 Maintenance 7-2-6 Replace the CFast Card Use the following procedure to replace the CFast Card. Prepare the new CFast Card. Additional Information • Refer to 1-4 Product Configuration on page 1-7 for the installed CFast Card model. • Refer to 3-10-3 CFast Cards on page 3-26 for the available CFast Card models. •...
Page 204 7 Maintenance Insert the replacement CFast Card A into the slot of the Panel PC. Ensure the CFast Card A is completely in the Panel PC with an extra push using the CFast Card slot cover. If the CFast Card can not go in completely then the CFast Card orientation is incorrect. Re- move the CFast Card, turn it upside down and reinsert it.
Page 205: Correct Display Functionality When Nothing Is Displayed
7 Maintenance 7-2-7 Correct Display Functionality when Nothing is Displayed When it seems the display is not functional, check the ERR LED. • If the ERR LED is OFF • Check if the power supply is present. • Check if the brightness setting is not too low. •...
Page 206: Correct Touchscreen Functionality
7 Maintenance 7-2-8 Correct Touchscreen Functionality The touchscreen functionality can have several unwanted situations. 1. With one display: • No touch response Refer to Correct Touchscreen Functionality with No Touch Response on page 7-24 for details. • The touch response is at a different position than the actual touch Refer to Calibrate Touchscreen on page 7-25 for details.
Page 207 7 Maintenance Calibrate Touchscreen When the resolution of the touchscreen monitor is changed the touch functionality might not scale ac- cordingly. The result is that touching the touchscreen monitor will display the touch at incorrect loca- tions. Use the following procedure to calibrate the touchscreen functionality of your IPC Machine Controller. Select the Windows Start Button.
Page 208 7 Maintenance Correct Touchscreen Functionality with Multiple Monitors When more than one monitor is connected then Windows can not determine which monitor has the touch functionality. The result is that touching the touchscreen monitor can result in actions on a differ- ent connected monitor.
Page 209 7 Maintenance Select the Enter key. Check the touchscreen functionality. Calibrate the touch functionality if the touch indicator does not appear at the location that you touch. Refer to Calibrate Touchscreen on page 7-25 for calibration details. The touchscreen functionality is available on the correct monitor. 7-27 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 210 7 Maintenance 7-28 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 211 Appendices BIOS ....................... A-2 A-1-1 BIOS Overview....................A-2 A-1-2 BIOS for 4 generation CPUs................. A-5 A-1-3 BIOS for 7 generation CPUs............... A-12 Allocate a Drive in Windows ..............A-19 DVI Connector Pin Details ................A-20 A-3-1 DVI-I Connector Pin Details ................A-20 A-3-2 DVI-D Connector Pin Details.................
Page 212: A-1 Bios
Appendices A-1 BIOS This section provides the BIOS information of the IPC Machine Controller. WARNING Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understanding of the BIOS settings because it can change the behavior of the product.
Page 213 Appendices The menu bar gives access to following pages: • Main • Advanced • Chipset • Security • Boot • Save & Exit BIOS Navigation and Function Keys The right part of the BIOS screens is divided in two parts. Top part.
Page 214 Appendices BIOS Password & Write Protection A BIOS password protects the BIOS setup program from unauthorized access. This ensures that users cannot change the system configuration without authorization. With an assigned BIOS pass- word, the BIOS prompts the user for a password on a setup entry. If the password entered is wrong, the BIOS setup program will not launch.
Page 215: Bios For 4 Th Generation Cpus
Appendices A-1-2 BIOS for 4 generation CPUs The BIOS settings for 4 generation CPUs. Refer to the CPU information in 1-4 Product Configuration on page 1-7 for generation details. The BIOS is divided in the pages Main, Advanced, Chipset, Boot, Security and Save & Exit. BIOS - Main The main setup screen gives platform information about the BIOS, Board Information, Firmware Revi- sion, MAC Addresses and information about the number of Boots and the Running Time.
Page 216 Appendices BIOS - Advanced This section provides advanced BIOS information. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark Machine Control Enabled Graphics Primary Graphics Device Auto Internal Graphics Device Auto IGD Pre-Allocated Graphics Memory IGD Total Graphics Memory 256M Default Max.
Page 217 Appendices Item Default / Remark PCI & PCI Express PCI Express Gen 2 Set- Completion Timeout Default tings ARI Forwarding Disabled AtomicOp Requester En- Disabled able AtomicOp Egress Block- Disabled IDO Request Enable Disabled IDO Completion Enable Disabled LTR Mechanism Enable Disabled End-End TLP Prefix Disabled...
Page 218 Appendices Item Default / Remark PCI & PCI Express GbE Channel 0 PCI Express Port 0 Enabled ASPM Disabled GbE Channel 1 PCI Express Port 1 Enabled ASPM Disabled PCI Express Port 0, 1 (x4 PEG1 Speed Auto Gen3) PEG1 ASPM Disabled PEG1 De-emphasis Con- -3.5 dB...
Page 219 Appendices Item Default / Remark XHCI Mode Enabled Overcurrent Protection Disabled USB Ports Per-Port Disa- USB Ports Per-Port Disa- Enabled ble Control ble Control - USB Port 0...6 Enabled - USB 3.0 Port 0...1 Enabled Legacy USB Support Enabled External USB Controllers Support Enabled XHCI Hand-off Enabled...
Page 220 Appendices BIOS - Boot Provides Boot information and configuration settings. Changeable BIOS Boot parameters and their factory default values: Item Default / Remark Quiet Boot Disabled Setup Prompt Timeout Bootup NumLock State Battery Support Auto (Battery Manager) Remain Off Power Loss Control CSM &...
Page 221 Appendices BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recom- mended security settings can put your system at risk. Changeable BIOS Security parameters and their factory default values: Item Default / Remark...
Page 222: Bios For 7 Th Generation Cpus
Appendices A-1-3 BIOS for 7 generation CPUs The BIOS settings for 7 generation CPUs. Refer to the CPU information in 1-4 Product Configuration on page 1-7 for generation details. The BIOS is divided in the pages Main, Advanced, Chipset, Security, Boot and Save&Exit. BIOS - Main The main setup screen gives platform information about the BIOS, Board Information, Firmware Revi- sion, MAC Addresses and information about the number of Boots and the Running Time.
Page 223 Appendices BIOS - Advanced This section provides Advanced BIOS information for 7 generation CPUs. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark SW Guard Extensions (SGX) Disabled Hardware Prefetcher Enabled Adjacent Cache Line Prefetch Enabled Intel (VMX) Virtualization Technology Enabled Active Processor Cores...
Page 224 Appendices Item Default / Remark PCI Configuration PCI Latency Timer 32 PCI Bus Clocks PCI-X Latency Timer 64 PCI Bus Clocks VGA Palette Snoop Disabled PERR# Generation Enabled SERR# Generation Disabled Above 4G Decoding Disabled Overcurrent Protection Disabled Legacy USB Support Enabled xHCI Hand-off Enabled...
Page 225 Appendices BIOS - Chipset This section provides Chipset information for 7 generation CPUs. Changeable BIOS Chipset parameters and their factory default values: Item Default / Remark Processor Memory Configu- Max TOLUD Dynamic (Integrated ration Memory Remap Enabled Components) Graphics Configu- Primary Display Auto ration...
Page 226 Appendices Item Default / Remark Platform Control- PCI Express Con- PCI Express Port 6 and 7 PCI Express Port Enabled ler Hub (PCH) figuration ASPM Disabled Hot Plug Disabled PCIe Speed Auto PCI Express Port 6 and 7 / Detect Non-Com- Disabled Extra options pliance Device...
Page 227 Appendices BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recom- mended security settings can put your system at risk. Changeable BIOS Security parameters and their factory default values: Item Default / Remark...
Page 228 Appendices BIOS - Save & Exit Provides the possibility to leave the BIOS with or without saving changes and to create or restore a set of User Defaults. Save & Exit Parameters: • Save Changes and Exit Changed settings are saved and the Operating System starts with the changed settings. •...
Page 229: A-2 Allocate A Drive In Windows
Appendices A-2 Allocate a Drive in Windows An added drive must be allocated before it becomes visible in Windows. To allocate a drive in Windows: Ensure the Panel PC is ON. Select the Windows Start Button. In the search field, input partition. Select Create and format hard disk partitions.
Page 230: A-3 Dvi Connector Pin Details
Appendices A-3 DVI Connector Pin Details This section provides the pin details for the DVI-I connector and for the optional DVI-D connector. A-3-1 DVI-I Connector Pin Details Pin details of the DVI-I connector. C1 C2 C3 C4 The pin layout represents the DVI-I connector on the IPC Machine Controller. Pin numbers increase from left to right for every row.
Page 231: A-3-2 Dvi-D Connector Pin Details
Appendices Signal Name Function TMDS clock+ Digital clock+ TMDS clock− Digital clock− Analog red Analog red Analog green Analog green Analog blue Analog blue Analog horizontal sync Analog horizontal sync 0 VDC 0 VDC Only for models NY£17, NY£1E, NY£27 and NY5. Refer to 1-4 Product Configuration on page 1-7 for details.
Page 232 Appendices Signal Name Function Return for pin 14 Hot plug detect TMDS data 0− Digital blue− (link 1) and digital sync TMDS data 0+ Digital blue+ (link 1) and digital sync 0 VDC TMDS data 0/5 shield Not connected Not connected 0 VDC TMDS clock shield TMDS clock+...
Page 233: A-4 Rs-232C Connector Pin Details
Appendices A-4 RS-232C Connector Pin Details The pin layout represents the RS-232C connector on the Panel PC. Signal Name 0 VDC The 0 VDC pin is internally connected to the ground connection. Additional Information Refer to 5-4-2 Ground on page 5-27 for grounding details. A-23 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 234 Appendices A-24 NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 235 Index NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 236 Index Index Ethernet connectors ............3-17 Link/Act Indicator ............4-19 Specifications ..............4-18 Accessory kit ..............3-25 Speed Indicator ............4-19 Ethernet ................4-19 Ethernet/IP ..............4-20 Base layer .................3-5 Expansion layer ..............3-7 Battery low ............. 3-11, 3-13 Battery ..............3-24, 7-6 Replace .................7-9 Bay details ................
Page 237 Index USB connectors ..............3-16 Specifications ..............4-17 PCIe Card ...............3-23 USB flash drives ............. 3-26 Install ................5-8 Replace ...............7-16 Specifications .............. 4-11 Watchdog error ............3-11, 3-13 Power button ..............3-14 Weights ................4-2 Power connector .............3-15 Wiring Specifications ..............4-12 Warnings ..............5-27 Wiring ..............5-34, 5-36 Power OFF ...............
Page 238 Index NY-series Industrial Panel PC Machine Controller Hardware User's Manual (W557)
Page 240 The Netherlands Hoffman Estates, IL 60169 U.S.A. Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2016-2021 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

This manual is also suitable for:

Sysmac ny532-1 00 series Sysmac ny532-5400

Omron SYSMAC NY Series Hardware User Manual

Quick Links

Related Manuals for Omron SYSMAC NY Series

Summary of Contents for Omron SYSMAC NY Series

This manual is also suitable for:

Table of Contents