Omron Sysmac NY Series Hardware User Manual
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Omron Sysmac NY Series Hardware User Manual

Ipc machine controller industrial box pc
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Industrial PC Platform
NY-series
IPC Machine Controller
Industrial Box PC
Hardware User's Manual
NY512-1£00
Industrial Box PC
W556-E2-07

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Summary of Contents for Omron Sysmac NY Series

  • Page 1 Industrial PC Platform NY-series IPC Machine Controller Industrial Box PC Hardware User's Manual NY512-1£00 Industrial Box PC W556-E2-07...
  • Page 2 Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publica- tion.

  • Page 3: Intended Audience

    Introduction Introduction Thank you for purchasing the IPC Machine Controller. This manual contains information that is necessary to use the IPC Machine Controller. Please read this manual and make sure you understand the functionality and performance of the Box PC before attempting to use it in a control system.

  • Page 4: Relevant Manuals

    Relevant Manuals Relevant Manuals The following sections provide the relevant manuals for the IPC Machine Controller. Read all of the manuals that are relevant to your system configuration and application before you use the IPC Machine Controller. Overview Relevant Manuals Manual Basic Information Purpose of use...
  • Page 5 Relevant Manuals Manual Basic Information Purpose of use Writing the user program Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Programming error process- Testing operation and debug- ging Using motion control Using EtherCAT Using EtherNet/IP Using numerical control Learning about error manage- ment and corrections Maintenance...
  • Page 6 Relevant Manuals NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 7: Sections In This Manual

    Sections in this Manual Sections in this Manual Introduction to the Industrial Box PC System Configurations Hardware Overview Specifications Installation Operating Procedures Maintenance Appendices NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 8: Table Of Contents

    CONTENTS CONTENTS Introduction ......................1 Intended Audience............................1 Applicable Products ............................1 Relevant Manuals..................... 2 Overview Relevant Manuals ..........................2 Sections in this Manual ................... 5 Manual Information....................11 Page Structure............................... 11 Special Information ............................12 Terms and Conditions Agreement................ 13 Warranty, Limitations of Liability ........................13 Application Considerations ..........................14 Disclaimers ..............................15 Safety Precautions....................
  • Page 9 CONTENTS Conformance to UL and CSA Standards.......................32 Software Licenses and Copyrights ........................32 Versions ........................33 Check Unit Versions ............................33 Check Hardware Revision ..........................33 Related Manuals..................... 35 Related IPC Machine Controller Manuals......................35 Related Products Manuals..........................38 Terminology and Abbreviations ................39 Industrial PC Platform ...........................39 Hardware ..............................39 Software.................................40 Revision History.....................
  • Page 10 CONTENTS 3-4-1 Power Connector ........................3-12 3-4-2 I/O Connector ..........................3-12 3-4-3 USB Connectors ........................3-13 3-4-4 Ethernet Connectors .........................3-14 3-4-5 DVI Connector...........................3-14 3-4-6 RS-232C Connector (Optional) ....................3-15 3-4-7 DVI-D Connector (Optional) ......................3-15 3-4-8 NY Monitor Link Connector (Optional) ..................3-16 SD Memory Card Slot ......................3-17 CFast Card Slot (Optional) ....................3-18 Drive Bays ..........................3-19 PCIe Card Slot ........................3-20...
  • Page 11 CONTENTS Section 5 Installation Unpack ............................5-2 5-1-1 Unpack Procedure ........................5-2 5-1-2 Items Supplied ..........................5-2 Install Options ........................5-5 5-2-1 Install a Drive ..........................5-5 5-2-2 Install the PCIe Card ........................5-9 Mount ............................5-15 5-3-1 Installation Method in Control Panels..................5-15 5-3-2 Product Orientation ........................5-16 5-3-3 Temperature ..........................5-16 5-3-4...
  • Page 12 CONTENTS Appendices BIOS ............................A-2 A-1-1 BIOS Overview........................... A-2 A-1-2 BIOS for 4 generation CPUs....................A-5 A-1-3 BIOS for 7 generation CPUs....................A-12 Allocate a Drive in Windows ....................A-19 DVI Connector Pin Details....................A-20 A-3-1 DVI-I Connector Pin Details ..................... A-20 A-3-2 DVI-D Connector Pin Details....................

  • Page 13: Manual Information

    Manual Information Manual Information This section provides information about this manual. Page Structure The following page structure is used in this manual. 5 Installation Unpack This section provides details on how to unpack the Industrial Panel PC. 5-1-1 Unpack Procedure Check the package for damage.

  • Page 14: Special Information

    Manual Information Special Information Special information in this manual is classified as follows: Precautions for Safe Use Precautions on what to do and what not to do to ensure safe usage of the product. Precautions for Correct Use Precautions on what to do and what not to do to ensure proper operation and performance. Additional Information Additional information to read as required.

  • Page 15: Terms And Conditions Agreement

    Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.

  • Page 16: Application Considerations

    ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Application Considerations...

  • Page 17: Disclaimers

    Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.

  • Page 18: Safety Precautions

    Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the IPC Machine Controller. The safety precautions that are provided are extremely important to safe- Always read and heed the information provided in all safety precautions.

  • Page 19: Warnings

    Safety Precautions Warnings WARNING Disassembly and Dropping Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Installation Always connect to a ground of 100 Ω or less when installing the product. Ensure that installation and post-installation checks of the product are performed by per- sonnel in charge who possess a thorough understanding of the machinery to be instal- led.
  • Page 20 Safety Precautions Provide measures in the communications system and user program to ensure safety in the overall system even if errors or malfunctions occur in data link communications or re- mote I/O communications. If there is interference in remote I/O communications or if a major fault level error occurs, output status will depend on the products that are used.

  • Page 21: Cautions

    Safety Precautions Cautions CAUTION Installation When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab. Injury may result. Wiring The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.

  • Page 22: Precautions For Safe Use

    Precautions for Safe Use Precautions for Safe Use Disassembly, Dropping, Mounting, Installation and Storage • Do not drop the product or subject it to abnormal vibration or shock. Doing so may result in product malfunction or burning. • When unpacking, check carefully for any external scratches or other damages. Also, shake the product gently and check for any abnormal sound.

  • Page 23: Actual Operation

    • Use an Omron S8BA UPS with the correct revision number to prevent improper system shutdown. • It takes up to approximately 10 to 20 s to enter RUN mode after the power is turned ON. The out- puts during this time behave according to the slave or Output Unit specifications.

  • Page 24: Task Design

    Precautions for Safe Use • If two different function modules are used together, such as when you see PCIe connected board and EtherCAT slaves, take suitable measures in the user program and external controls to ensure that safety is maintained in the controlled system if one of the function modules stops. The relevant outputs will behave according to the slave or Output Unit specifications if a partial fault level error occurs in one of the function modules.

  • Page 25: Ethercat Communications

    Precautions for Safe Use • If EtherNet/IP tag data links (cyclic communications) are used with a repeating hub, the communica- tions load on the network will increase. This will increase collisions and may prevent stable commu- nications. Do not use repeating hubs on networks where tag data links are used. Use an Ethernet switch instead.

  • Page 26: Backup

    Precautions for Safe Use negative limit input, and home proximity input. Make sure that the signal widths for all of these input signals are longer than the control period of the MC Function Module. If the input signal widths are shorter than the control period, the MC Function Module may not be able to detect the input signals, resulting in incorrect operation.

  • Page 27: Battery And Fan Replacement

    Precautions for Safe Use home offsets from the list of data items to restore, and then restore the data. Then, define the abso- lute encoder home again. If you do not define home, unintended operation of the controlled system may occur. •...
  • Page 28 Precautions for Safe Use • The product contains a lithium battery with a perchlorate content of 6ppb or higher. When exporting an end product containing the product to or shipping through California, USA, label all packing and shipping containers appropriately. NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 29: Precautions For Correct Use

    OS boot failure or crash. • Ensure the selected operating system supports ACPI to enable operating system shutdown using the power button. • Download the enhanced Video Driver from the OMRON Download Center and install it on the Indus- trial PC. Wiring •...

  • Page 30: Actual Operation And Operation

    Precautions for Correct Use • Do not weld the conductors. Doing so may cause the wires to break with vibration. Actual Operation and Operation • After an OS update or a peripheral device driver update for the product is executed, the product be- havior might be different.

  • Page 31: Restoring Data

    Precautions for Correct Use Restoring Data • When you edit the restore command file, do not change anything in the file except for the “yes” and “no” specifications for the selectable data groups. If you change anything else in the file, the Control- ler may perform unexpected operation when you restore the data.

  • Page 32: Sd Memory Cards

    Precautions for Correct Use SD Memory Cards • Insert an SD Memory Card completely and ensure it is in place. Debugging • If you use data tracing to sample following variables, correct data may not be sampled: • Structure members whose data size is 16 bits or more, except for system-defined variables for motion control.

  • Page 33: Regulations And Standards

    EMC Directive EMC Directive OMRON devices that comply with EU Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards.

  • Page 34: Conformance To Kc Certification

    Software Licenses and Copyrights This product incorporates certain third party software. The license and copyright information associat- ed with this software is available at http://www.fa.omron.co.jp/nj_info_e/. NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 35: Versions

    Versions Versions Hardware revisions and unit versions are used to manage the hardware and software in NY-series products. The hardware revision or unit version is updated each time there is a change in hardware or software specifications. Even when two products have the same model number, they will have func- tional or performance differences if they have different hardware revisions or unit versions.
  • Page 36 Versions Check Hardware Revision with the Sysmac Studio You can use the Sysmac Studio to check hardware revisions. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Software User’s Manual (Cat. No. W558) for the Sysmac Studio procedures to determine hardware revi- sions.

  • Page 37: Related Manuals

    Related Manuals Related Manuals The following manuals are related. Use these manuals for reference. Related IPC Machine Controller Manuals This table contains all related manuals, including this manual. Cat. Manual name Model numbers Application Description NY-series W557 NY532-££££ Learning the basic An introduction to the IPC Machine Controller specifications of the...
  • Page 38 Related Manuals Cat. Manual name Model numbers Application Description NY-series W568 NY532-££££ Learning the initial set- The following informa- IPC Machine Controller NY512-££££ tings of the NY-series tion is provided on an Industrial Panel PC / In- Industrial PCs and introduction to the en- dustrial Box PC preparations to use...
  • Page 39 Related Manuals Cat. Manual name Model numbers Application Description NJ/NY-series O030 NJ501-53££ Performing numerical Describes the function- NC Integrated Control- NY532-54££ control with NJ/NY-ser- ality to perform the nu- ies Controllers. merical control. Use this User’s Manual manual together with the NJ/NY-series G code Instructions Refer- ence Manual (Cat.

  • Page 40: Related Products Manuals

    Related Manuals Related Products Manuals This section provides on overview of the manuals of related products. UPS S8BA Cat. Manual name Model numbers Application Description U702 S8BA Learning the informa- An introduction to the S8BA User's Manual tion that is necessary to UPS is provided along use the Uninterruptible with the following infor-...

  • Page 41: Terminology And Abbreviations

    Term / Abbreviation Description Industrial PC Platform An integrated range of OMRON products designed for use in any industrial applica- tion that will benefit from advanced PC technology Industrial Monitor An industrial monitor with a touchscreen as the user interface designed to work in...

  • Page 42: Software

    Operating System Programmable Logic Controller Software Development Kit Sysmac Studio An OMRON computer software application for setting, programming, debugging and troubleshooting NY series controllers. It also provides operations for motion control and a simulator. TCP/IP Transmission Control Protocol / Internet Protocol, a core member of the Internet...

  • Page 43: Revision History

    Revision History Revision History On the front and back covers of the manual a manual revision code appears as a suffix to the catalog number. W556-E2-07 Cat. No. Revision code Revision Date Revised content code • March 2021 Added layer information •...
  • Page 44 Revision History NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 45: Introduction To The Box Pc

    Introduction to the Box PC This section provides an introduction to the NY-series IPC Machine Controller. Intended Use....................1-2 Features ......................1-3 1-2-1 Machine Controller Software Features............1-3 1-2-2 Hardware Features..................1-4 ID Information Label..................1-5 Product Configuration ................... 1-6 Overall Operating Procedure ................

  • Page 46: Intended Use

    The IPC Machine Controller is an industrial-grade PC intended for use within factory automation envi- ronments. This Box PC simultaneously uses the standard Windows operating system and programs alongside OMRON's Sysmac Machine Controller Software to serve as a powerful PC based machine control platform.

  • Page 47: Features

    EtherCAT can be applied to safety devices, vision systems, motion equipment, dis- crete I/O, and more. OMRON offers the new Sysmac Series of control devices designed with unified communications specifications and user interface specifications. The IPC Machine Controller are part of the Sysmac Series.

  • Page 48: Hardware Features

    An extra (optional) DVI interface is available for connection to a second monitor. • NY Monitor Link interface The interface combines video signals and USB signals for a connection to an OMRON Industrial Monitor using a single NY Monitor Link cable up to 100 meter.

  • Page 49: Id Information Label

    A custom ID [NYC£££-££££££££] (Optional) Only for Industrial Monitors and Industrial Panel PCs with a custom logo Standards and QR The applicable standards and a QR code for OMRON internal use code Unit Ver. Unit version of the Machine Controller Software...

  • Page 50: Product Configuration

    1 Introduction to the Box PC Product Configuration This section provides an overview of the product configurations available for the IPC Machine Control- ler. The product configuration is visible in the model-ID that is mentioned on the ID information label of the product.
  • Page 51 K: 128 GB, SSD MLC P: 1 TB, SSD 3D TLC Optional interface 0: None 1: RS-232C 2: DVI-D 6: NY Monitor Link Logo 0: OMRON 2: Customization X: No display (Industrial Box PC) NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 52: Overall Operating Procedure

    1 Introduction to the Box PC Overall Operating Procedure This section gives the overall operating procedure of the IPC Machine Controller. Step 1. Design the Factory Automation Software Design the overall system configuration, machine control programs and Windows applications interacting with the Machine Controller Software.
  • Page 53 1 Introduction to the Box PC Step 4. Install the Box PC Mount the Box PC and implement it in the automation environment. Description Reference Step 4-1 Install options 5-2 Install Options on page 5-5 Step 4-2 Mount 5-3 Mount on page 5-15 Step 4-3 Wire 5-4 Wire on page 5-27 Step 4-4 Connect...
  • Page 54 1 Introduction to the Box PC 1-10 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 55: System Configurations

    System Configurations This section provides an overview of the system configurations for the IPC Machine Controller. Basic Configurations ..................2-2 EtherCAT Network Configuration ..............2-4 2-2-1 Related EtherCAT Hardware ................2-5 EtherNet/IP Network Configuration .............. 2-6 2-3-1 Related EtherNet/IP Hardware................ 2-6 Connection with the Sysmac Studio ............

  • Page 56: Basic Configurations

    • 1 or 2 DVI ports to connect one or two monitors • 1 optional RS-232 port to connect (legacy) peripheral devices and factory automation devices • 1 optional NYML port to connect an Omron Industrial Monitor using a single cable • 2 bays for HDD and/or SSD storage devices •...
  • Page 57 2 System Configurations Additional Information • The SD Memory Card and the USB ports are not available for the Machine Controller Soft- ware. • Refer to 2-2 EtherCAT Network Configuration on page 2-4 for EtherCAT details. • Refer to 2-3 EtherNet/IP Network Configuration on page 2-6 for EtherNet/IP details. NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 58: Ethercat Network Configuration

    2 System Configurations EtherCAT Network Configuration The EtherCAT network configuration consists of an IPC Machine Controller and the EtherCAT Slaves. You use the built-in EtherCAT master port on the Box PC to connect EtherCAT Slaves. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...

  • Page 59: Related Ethercat Hardware

    2 System Configurations 2-2-1 Related EtherCAT Hardware IPC Machine Controller The Machine Controller Software located on the Box PC is the central controller for machine automa- tion. It executes tasks, refreshes I/O for other Units and is the EtherCAT master for all connected EtherCAT slaves.

  • Page 60: Ethernet/Ip Network Configuration

    2 System Configurations EtherNet/IP Network Configuration The EtherNet/IP network configuration consists of an IPC Machine Controller and the EtherNet/IP De- vices. You use the built-in EtherNet/IP port on the Box PC to connect EtherNet/IP Devices. NY-series Sysmac Studio Automation Software IPC Machine Controller Port 2 EtherNet/IP...
  • Page 61 2 System Configurations EtherNet/IP Cables Use the recommended EtherNet/IP cables to connect the Box PC to the EtherNet/IP system. Additional Information Refer to the NY-series IPC Machine Controller Industrial Panel PC / Industrial Box PC Built-in EtherNet/IP Port User's Manual (Cat. No. W563) for details. NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 62: Connection With The Sysmac Studio

    2 System Configurations Connection with the Sysmac Studio This section describes the configurations to connect the Sysmac Studio to an Industrial PC with Ma- chine Automation Control Software. 2-4-1 Configurations That Allow Online Connections You can connect online from the Sysmac Studio to the built-in EtherNet/IP port of the NY-series Box Connect with EtherNet/IP 1:N Connections 1:1 Connection...

  • Page 63: Configurations That Do Not Allow Online Connections

    2 System Configurations Additional Information It is not possible to use a USB port of the Box PC to connect the Sysmac Studio with the Ma- chine Controller Software. 2-4-2 Configurations That Do Not Allow Online Connections This section gives information on configurations that do not provide a connection to the Sysmac Stu- dio.
  • Page 64 2 System Configurations 2-10 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 65: Hardware Overview

    Hardware Overview This section provides an overview of the hardware of the IPC Machine Controller. Layers and Components ................3-3 3-1-1 Cooling Layer ....................3-4 3-1-2 Base Layer ...................... 3-5 3-1-3 Expansion Layer (Optional)................3-7 LED Indicators Base Layer................3-9 3-2-1 PWR LED Indicator ..................
  • Page 66 3 Hardware Overview 3-10-7 USB Type-A to USB Type-B Cables.............. 3-26 3-10-8 NY Monitor Link Cables................. 3-27 3-10-9 Industrial Monitor ..................3-30 3-10-10 Power Supply ....................3-30 3-10-11 UPS ....................... 3-31 3-10-12 UPS Communication Cable................3-31 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 67: Layers And Components

    3 Hardware Overview Layers and Components This section shows the layers of the IPC Machine Controller. Item Name Description Cooling layer Layer to cool the base layer Depending on the product configuration fans can be present and the thick- ness can vary. Base layer The layer with the CPU and the main interfaces The connector layout and the installed option board depend on the product...

  • Page 68: Cooling Layer

    3 Hardware Overview 3-1-1 Cooling Layer This section gives details on the cooling layer. The cooling layer will dissipate excessive heat from the Box PC. Thickness and design details of the cooling layer can vary, depending on the product configuration. Cooling layer with re- The cover provides access to: •...

  • Page 69: Base Layer

    3 Hardware Overview 3-1-2 Base Layer This section shows the component names and functions for the base layer. The base layer houses most of the functionality of the Box PC. Frontside Backside The connector layout and the available components can differ depending on the product configuration. Refer to 1-4 Product Configuration on page 1-6 for configuration details.
  • Page 70 3 Hardware Overview Item Name Description ID information label Label containing model-ID, LOT No. and other product specific infor- mation. Refer to 1-3 ID Information Label on page 1-5 for label de- tails. License label The product key for the operating system. The product key is inside the cover of the cooling layer for lotnumbers before 22Z17.

  • Page 71: Expansion Layer (Optional)

    3 Hardware Overview 3-1-3 Expansion Layer (Optional) This section shows the component names and functions for the expansion layer. The expansion layer adds additional functionality to the base layer. The Expansion Layer is available for models: • NY5££-££££-1 Refer to 1-4 Product Configuration on page 1-6 for model details. Frontside Backside Item...
  • Page 72 3 Hardware Overview Bay Assignment Details This section provides details of the storage device bays in the expansion layer. The bays are marked with a letter A and protected from polution with a cover B . Model Bay A Bay B NY5££-1£££-1 Pre-installed drive for the operating sys- Optional...

  • Page 73: Led Indicators Base Layer

    3 Hardware Overview LED Indicators Base Layer The base layer has four LED indicators that show the operating status of the Box PC. Models with an Expansion layer have a second row with four LED indicators that have the same function. The following LED indicators are available: Item Name...

  • Page 74: Err Led Indicator

    3 Hardware Overview 3-2-2 ERR LED Indicator The Error LED (ERR) indicates the presence and type of an error within your IPC Machine Controller. Color Status Meaning • Not lit The 24 VDC power is not supplied • No error is present •...

  • Page 75: Power Button

    3 Hardware Overview Power Button The power button is located at the base layer. The power button is used to manually switch the Box PC ON and OFF. Additional Information • Refer to 6-1 Power ON on page 6-2 for ON details. •...

  • Page 76: Connectors

    3 Hardware Overview Connectors This section gives an overview of the connectors located at the base layer of the IPC Machine Control- ler. 3-4-1 Power Connector The power connector on the Box PC is used to supply 24 VDC power to the Box PC. The power connector is supplied with the Box PC.

  • Page 77: Usb Connectors

    3 Hardware Overview Additional Information • Refer to 4-2-2 I/O Connector Specifications on page 4-14 for specifications. • Refer to 5-4-4 Wire the I/O Connector on page 5-38 for wiring details. • Refer to 5-5 Connect on page 5-41 for connection details. 3-4-3 USB Connectors Two USB connectors support USB 2.0 and two USB connectors support USB 3.0 specifications.

  • Page 78: Ethernet Connectors

    3 Hardware Overview 3-4-4 Ethernet Connectors The Ethernet connectors provide 3 individual Ethernet ports on the IPC Machine Controller. Each port offers 10BASE-T/100BASE-TX/1000BASE-T Ethernet speeds. Additional Information • Refer to 4-2-4 Ethernet Connector Specifications on page 4-19 for specifications. • Refer to 5-5 Connect on page 5-41 for connection details. 3-4-5 DVI Connector The DVI interfaces supported on this connector are dependent on the configuration of the IPC Ma-...

  • Page 79: Rs-232C Connector (Optional)

    3 Hardware Overview 3-4-6 RS-232C Connector (Optional) Depending on the product configuration an optional RS-232C connector is available. Additional Information • Refer to 1-4 Product Configuration on page 1-6 for configuration details. • Refer to 4-2-7 RS-232C Connector Specifications on page 4-25 for specifications. •...

  • Page 80: Ny Monitor Link Connector (Optional)

    3 Hardware Overview 3-4-8 NY Monitor Link Connector (Optional) Depending on the product configuration an optional NY Monitor Link connector is available. The NY Monitor Link interface connector connects an OMRON Industrial PC to the OMRON Industrial Monitor. Industrial PC Industrial Monitor Additional Information •...

  • Page 81: Sd Memory Card Slot

    3 Hardware Overview SD Memory Card Slot The SD Memory Card slot is located at the base layer. The SD Memory Card slot on the IPC Machine Controller accepts SD Memory Cards with the following specifications. • SDHC type (SD 2.0 specification) •...

  • Page 82: Cfast Card Slot (Optional)

    3 Hardware Overview CFast Card Slot (Optional) Depending on the product configuration an optional CFast Card slot is located at the rear side of the base layer. The CFast Card slot accepts CFast Cards that comply with the CFast 2.0 specification. Additional Information Refer to 3-10-4 CFast Cards on page 3-24 for details.

  • Page 83: Drive Bays

    3 Hardware Overview Drive Bays The drive bays are located in the expansion layer. The drive bays in the IPC Machine Controller accept 2.5 inch Hard Disk Drives (HDD) or Solid State Drives (SSD). Depending on the model one or two drives are supported. Additional Information •...

  • Page 84: Pcie Card Slot

    3 Hardware Overview PCIe Card Slot The PCI Express (PCIe) Card slot is located in the expansion layer. The PCI Express (PCIe) Card slot of the IPC Machine Controller can accept various PCIe Cards for specific hardware needs. The PCIe Card connectors are available behind the cover A and the PCIe Card is mounted in the PCIe drawer B .

  • Page 85: Spare Parts

    3 Hardware Overview Spare Parts The following spare parts for the IPC Machine Controller are available. 3-9-1 Battery One battery is located inside the Box PC. The battery supplies power to the real-time clock. Model Appearance Specifications CJ1W-BAT01 Service life: 5 years at 25°C Additional Information Refer to 7-2-3 Replace the Battery on page 7-7 for the replacement procedure.

  • Page 86: Accessory Kit

    The Accessory Kit can contain accessories that are not applicable to your model. Refer to 1-4 Product Configuration on page 1-6 for details. 3-9-4 Connectors Details for the recommended connectors are provided below. OMRON is not responsible for the operation or performance of any other connector. Model Appearance Specifications NY000-AK01 Power Connectors for Omron Industrial PCs.

  • Page 87: 3-10 Optional Hardware

    3 Hardware Overview 3-10 Optional Hardware The following optional hardware is available for the IPC Machine Controller. 3-10-1 Mounting Brackets Mounting brackets are available for different models of the Industrial Box PC. The model-ID is available on the ID information label. •...

  • Page 88: Sd Memory Cards

    3 Hardware Overview 3-10-2 SD Memory Cards SD Memory Card details are provided below. OMRON is not responsible for the operation, performance or write life of any other brand of SD Memo- ry Card. Model Appearance Card type Capacity Format...

  • Page 89: Hdd And Ssd Storage Devices

    Storage Device Considerations For a storage device that is not an OMRON NY000-A£££ consider the following: • OMRON is not responsible for the operation, performance or write life of any storage device other than those supplied by OMRON. • Test and measure the environmental performance of the intended storage device before actual op- eration, using the SMART monitoring feature of the selected storage device.

  • Page 90: Dvi Cables

    90 mm 3-10-7 USB Type-A to USB Type-B Cables USB Type-A to USB Type-B cable details are provided below. OMRON is not responsible for the operation or performance of any other brand of USB Type-A to USB Type-B cable. Model Appearance...

  • Page 91: Ny Monitor Link Cables

    3 Hardware Overview 3-10-8 NY Monitor Link Cables Depending on the installation situation specific cables are recommended for an NY Monitor Link (NYML). Refer to: • NYML Recommendations up to 20 m on page 3-27 for details. • NYML Recommendations up to 100 m on page 3-28 for details. •...
  • Page 92 3 Hardware Overview NYML Recommendations up to 100 m Patch Cables A with different lengths can be used. Use a DIN rail socket B when connecting patch cables to infrastructures. Use installation cable C inside infrastructures. Max 5 m Max 90 m Max 5 m Infrastructure Monitor...
  • Page 93 3 Hardware Overview NYML Recommendations for Custom Cables The following table lists the recommended cables and connectors for custom NY Monitor Link cables. Intra cabinet or Inter cabinet and Item light industrial en- Inter cabinet harsh industrial vironment environment Maximum length 25 m 100 m 100 m...

  • Page 94: Industrial Monitor

    Additional Information Refer to the OMRON website for specifications and manuals. 3-10-10 Power Supply Details for the recommended power supply are provided below. OMRON is not responsible for the operation or performance of any other power supply. Model Appearance Specifications S8VK-G£££24...

  • Page 95: 3-10-11 Ups

    • Refer to 4-1-3 Power Consumption Specifications on page 4-4 for power consumption de- tails. • Refer to the OMRON website for S8BA specifications or to the UPS S8BA User's Manual (Cat. No. U702) for the UPS manual. Note that the power consumption details determine the output current/capacity of your UPS.
  • Page 96 3 Hardware Overview 3-32 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 97: Specifications

    Specifications This section provides specifications of the IPC Machine Controller. General Specifications ................. 4-2 4-1-1 Dimensions and Weight .................. 4-2 4-1-2 General Electrical Specifications..............4-3 4-1-3 Power Consumption Specifications..............4-4 4-1-4 Power Supply Specifications ................4-5 4-1-5 CPU Specifications..................4-5 4-1-6 Memory Specifications ..................

  • Page 98: General Specifications

    4 Specifications General Specifications This section provides general specifications of the IPC Machine Controller. 4-1-1 Dimensions and Weight The following table provides specification details on dimensions and weights. Model Specifications Model details Mount details Width X Height Z Weight *1 *2 Model ID Depth Y •...

  • Page 99: General Electrical Specifications

    4 Specifications This is the mounting bracket dimension. 4-1-2 General Electrical Specifications The following table provides the general electrical specifications. Item Specifications Rated power supply voltage 24 VDC Allowable power supply voltage range 20.4 to 28.8 VDC Power supply standard SELV Grounding method Ground to less than 100 Ω...

  • Page 100: Power Consumption Specifications

    73 W Installed drives Drives Power consumption Bay A Refer to 4-1-7 Storage Device Specifications on page 4-7 for Omron drive de- tails. For other drives refer to the applicable specifications for maximum power con- Bay B sumption details. CFast...

  • Page 101: Power Supply Specifications

    4 Specifications 4-1-4 Power Supply Specifications The minimum power supply requirements depend on the maximum power consumption of the Box PC. Refer to 4-1-3 Power Consumption Specifications on page 4-4 for details. With a UPS installed the minimum power requirements are: Minimum power requirements Model Power supply...

  • Page 102: Memory Specifications

    4 Specifications 4-1-6 Memory Specifications This section provides the memory specifications of the IPC Machine Controller. DDR3L Non-ECC The following table provides specification details of the DDR3L memory. Model Specifications Item 8 GB Memory configuration 2 x 4 GB Memory type DDR3L Non-ECC Total Memory size / Memory size available for Windows 8 GB / 6.5 GB for Windows 64 bit...

  • Page 103: Storage Device Specifications

    4 Specifications 4-1-7 Storage Device Specifications This section provides the specifications of the storage devices. Hard Disk Drive Specifications Specifications for the Hard Disk Drive (HDD) are provided in the table below. Model Specifications Item 320 GB NY000-AH00 Model Power consumption 2 W max.
  • Page 104 4 Specifications Solid State Drive Specifications Specifications for the Solid State Drive (SSD) are provided in the table below. Model Specifications Item 32 GB 64 GB 128 GB 1 TB NY000-AS00 NY000-AS01 NY000-AS03 NY000-AS04 NY000-AS07 Model Type 3D TLC Max. power consump- 1.4 W 1.4 W 2.5 W...
  • Page 105 4 Specifications CFast Card Specifications Specifications for the CFast Drive are provided in the table below. Model Specifications Item 128 GB 256 GB NY000-AT01 NY000-AT02 Model Type Max. power consumption 0.9 W Max. sequential 530 MB/s read speed Max. sequential 190 MB/s 210 MB/s write speed...

  • Page 106: Pcie Card Specifications

    4 Specifications 4-1-8 PCIe Card Specifications The PCI Express (PCIe) Card slot of the IPC Machine Controller accepts various cards for specific hardware needs. Ensure that, according to the PCIe hardware specifications, the indent A is present in the PCIe Card. The PCIe Card specifications depend on the CPU and thus on the product configuration.

  • Page 107: Bracket Specifications

    4 Specifications 4-1-9 Bracket Specifications The metal mounting brackets mount your Box PC and they are the connection for the functional ground. Book Mount Brackets The metal mounting brackets mount your Box PC. Dimensions Examples of book mount brackets Additional Information •...
  • Page 108 4 Specifications Wall Mount Brackets The metal mounting brackets mount your Box PC. Dimensions Appearance of wall mount brackets Additional Information • Refer to 3-10-1 Mounting Brackets on page 3-23 for bracket IDs. • Refer to 5-3-9 Wall Mount Procedure on page 5-26 for wall mount details. Bracket Details General Specification Material thickness...

  • Page 109: Connector Specifications

    4 Specifications Connector Specifications This section provides the Connector Specifications of the IPC Machine Controller. 4-2-1 Power Connector Specifications The power supply connector is locked when inserted to prevent unintentional disconnection. The connector can only be inserted the correct way. The connector is a Phoenix Contact type SPC5/2-STCL-7.62 BK (1711708).

  • Page 110: I/O Connector Specifications

    4 Specifications Locking and Removing the Power Connector The power connector automatically locks into place when the black part of the connector is held and pushed in. Pushing both orange sliders B towards the end of the connector A will release the lock when remov- ing the connector.
  • Page 111 4 Specifications I/O Connector Pin Details The pin details of the I/O connector. The pin layout represents the I/O connector on the Box PC. The I/O signals connected must be powered from a power supply which conforms to the SELV stand- ards.
  • Page 112 4 Specifications I/O Connector Power Status Output Details This section provides details of the Power Status Output relay. The Power Status Output is a relay between pin 1 and 2 of the I/O Connector. l Power ON Power Status Output Operation This section provides power ON details of the Power Status Output operation.
  • Page 113 4 Specifications Product ON Shutdown Shutdown Product OFF start finished Closed (ON) Relay Open (OFF) Power supply removed Closed (ON) Relay Open (OFF) Additional Information Refer to 5-4-4 Wire the I/O Connector on page 5-38 for I/O connector wiring details. Lock and Remove the I/O Connector The I/O connector locks into place when the black part of the connector is held and pushed in.

  • Page 114: Usb Connector Specifications

    4 Specifications 4-2-3 USB Connector Specifications The IPC Machine Controller includes four USB connectors. Two connectors provide version 2.0 per- formance and two connectors provide version 3.0 performance. Details of the USB interface connec- tors are provided below. The connector layout represents the USB connectors on the Box PC. Interface Connector Details per Connector •...

  • Page 115: Ethernet Connector Specifications

    4 Specifications 4-2-4 Ethernet Connector Specifications Details of the RJ45 Ethernet connectors are provided below. There are three Ethernet ports, each with a specific function. Following ports are available: • Ethernet (general) This port is available for the Windows Operating System. •...
  • Page 116 4 Specifications Ethernet Connector LED Indicators Each connector has LED indicators for speed, link and activity. Indica- Item Color Status Description Link/Act Yellow Not lit No link Link Flashing Link and activity Speed Not lit Not lit 10 Mbps or no link Green 100 Mbps link Orange...
  • Page 117 4 Specifications Item Specifications Transmission media STP (shielded, twisted pair) cable of Ethernet category 5,5e or higher Maximum transmission distance between Ethernet 100 m switch and node Maximum number of cascade connections There are no restrictions if an Ethernet switch is used EtherNet/IP Connector Specifications The EtherNet/IP connector is assigned to the Machine Controller Software.
  • Page 118 4 Specifications EtherCAT Connector Specifications The EtherCAT connector is assigned to the Machine Controller Software. This port can be used for communication between the Machine Controller Software and EtherCAT Slaves. This port acts as an EtherCAT master. Specifications for Units with Machine Controller Software. Item Specifications Ethernet connector number...

  • Page 119: Dvi Connector Specifications

    4 Specifications 4-2-5 DVI Connector Specifications DVI is the standard video interface for the Box PC. Additional Information • Refer to 4-1-5 CPU Specifications on page 4-5 for graphics controller details. • Refer to 5-4-2 Ground on page 5-28 for grounding details. •...

  • Page 120: Dvi-D Connector Specifications

    4 Specifications 4-2-6 DVI-D Connector Specifications The optional video interface on the Box PC uses a DVI dual link connector. Item Specification Video interface Digital only Resolution Up to 1920 x 1200 pixels at 60 Hz Type Dual link Maximum DVI cable length Dependent upon connected monitor type and resolution Additional Information •...

  • Page 121: Rs-232C Connector Specifications

    4-2-8 NY Monitor Link Connector Specifications The optional NY Monitor Link connector connects an OMRON Industrial Monitor with an OMRON In- dustrial PC that has an NY monitor link connector. The NY Monitor Link communication is a combination of video and USB information.
  • Page 122 4 Specifications Industrial PC Industrial Monitor NY Monitor Link Connector LED Indicators The connector has LED indicators Connected A and Video B . NYML Indica- Item Color Status Description Con- Yellow Not lit Not connected nected Connected USB communication active Video Green Not lit...

  • Page 123: Environmental Specifications

    4 Specifications Environmental Specifications This section provides environmental specifications of the IPC Machine Controller. 4-3-1 Operation Environment Specifications The following table provides the general environmental specifications for the IPC Machine Controller. Item Specifications Ambient operating temperature 0 to 55°C Ambient storage temperature -20 to 70°C Ambient operating humidity 10% to 90% with no condensation...

  • Page 124: Temperature And Humidity Specifications

    4 Specifications 4-3-2 Temperature and Humidity Specifications The allowed ambient operating temperature and ambient humidity depend on the model, mounting ori- entation, and storage device type. The following sections provide temperature and humidity details and temperature specifications per model. Temperature and Humidity Graphs The maximum ambient operating temperature and ambient humidity are specified per storage device type.
  • Page 125 4 Specifications • Store the Box PC with a SSD or CFast within the general environmental specifications. • Store the Box PC with a HDD within the ambient temperature and humidity ranges as shown in fol- lowing graph. Storage temperature- Storage humidity range temperature-humidity...

  • Page 126: Recycling Specifications

    4 Specifications NY51£-££££-0£££4 Temperature Specifications Ambient operating temperature specifications for model NY51£-££££-0£££4. ® ™ This Box PC has an Intel Core i5-7440EQ CPU. Storage device type Mounting Orientation CFast Card Book 0 to 55°C Wall 0 to 55°C Refer to 1-4 Product Configuration on page 1-6 for model details. 4-3-3 Recycling Specifications The following table provides recycling information for the IPC Machine Controller.
  • Page 127 Installation This section provides all installation details for the IPC Machine Controller. Unpack ......................5-2 5-1-1 Unpack Procedure................... 5-2 5-1-2 Items Supplied....................5-2 Install Options ....................5-5 5-2-1 Install a Drive....................5-5 5-2-2 Install the PCIe Card ..................5-9 Mount......................5-15 5-3-1 Installation Method in Control Panels............

  • Page 128: Installation

    5 Installation Unpack This section provides details on how to unpack the IPC Machine Controller. 5-1-1 Unpack Procedure Check the package for damage. If there is any visible damage: • Take photos of the package and save them. • Inform your supplier immediately. Open the package.
  • Page 129 5 Installation Items Supplied with the IPC Machine Controller This section describes the items supplied with your IPC Machine Controller. • Industrial Box PC • Documentation: • Safety Precautions sheets (English and Japanese) • General Compliance Information and Instructions for EU •...
  • Page 130 5 Installation Items Supplied with the Brackets This section describes the items supplied with the brackets for your IPC Machine Controller. Additional Information • Refer to 3-10-1 Mounting Brackets on page 3-23 for bracket details. • Refer to 5-3-8 Book Mount Procedure on page 5-25 for book mount installation. •...

  • Page 131: Install Options

    5 Installation Install Options This section describes the installable options for the IPC Machine Controller. 5-2-1 Install a Drive A drive is a storage device for the IPC Machine Controller. Additional Information • Depending on the product configuration 0, 1 or 2 drives can be pre-installed. Refer to 1-4 Product Configuration on page 1-6 for details.
  • Page 132 5 Installation Pull the metal shielding cover out of the Box PC. Rotate and then remove the break out part from the drive bracket. Align the connectors of the drive as shown A on the bracket. Then insert the replacement drive in the bracket and insert the 4 mounting screws .
  • Page 133 5 Installation Insert the bracket with the drive in the correct bay. Refer to 3-1-3 Expansion Layer (Optional) on page 3-7 for bay details. Ensure the bracket is completely in the Box PC with an extra push. The drive bracket will lock into place when it is fully inserted. Insert the metal shielding cover.
  • Page 134 5 Installation Mount the drive cover. The lock lever will click when closed correctly. Finalize the drive installation when the Box PC installation is completed. • For a drive that requires an operating system: 1) Install an operating system 2) Power OFF and then Power ON 3) Ensure the drive is functional and confirm normal operation.

  • Page 135: Install The Pcie Card

    5 Installation 5-2-2 Install the PCIe Card Prepare the following items: • The PCIe Card. A PCIe Card is not supplied with the Box PC. Additional Information • Depending on the product configuration a PCIe card can be pre-installed. Refer to 1-4 Product Configuration on page 1-6 for details. •...
  • Page 136 5 Installation Remove the Card Clip from the PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab. Injury may result. Card Clip Card Clip Sheet metal frame tab...
  • Page 137 5 Installation Place the PCIe Card in the PCIe Drawer. Ensure to insert the PCIe Card in the correct opening. Ensure the thin sheet metal frame is positioned between the PCIe Card and the PCIe Drawer to ensure a good conductive contact. 5-11 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 138 5 Installation Place the Card Clip A in the PCIe Card and PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab.
  • Page 139 5 Installation Slide the Card Support so that it supports the side of the PCIe Card. The card should be in small groove so there is support below and above the card. Rotate the Card Support to lock it in place. Insert the PCIe Drawer in the Box PC and then insert the two crosshead screws that hold the PCIe Drawer in place.
  • Page 140 5 Installation Remove the PCIe cover if the PCIe Card has external connectors. 1) Push the lock lever 2) Tilt the PCIe cover 3) Remove the PCIe cover The PCIe Card is installed. 5-14 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 141: Mount

    5 Installation Mount This section describes how to mount the Box PC in either a book or wall orientation inside a control panel. WARNING Ensure that installation and post-installation checks of the product are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.

  • Page 142: Product Orientation

    • Allow space to accommodate for the bending radius of the cables. • Refer to 3-10 Optional Hardware on page 3-23 for cable bending requirements of cables advised by Omron. • Refer to the cable specifications of the supplier for all other cables.
  • Page 143 5 Installation Provide enough space for good air flow and ensure the following minimum distances are observed around the sides of the Box PC. • Book Mount • Wall Mount in landscape A or portrait B orientation Item Minimum distance 50 mm 100 mm 50 mm...
  • Page 144 Box PC. • Do not install the Box PC directly above any heat-generating equipment, such as heaters or transformers. • Do not install the Box PC in a location exposed to direct sunlight. OMRON product OMRON product...

  • Page 145: Humidity

    5 Installation OMRON product OMRON product Forced Air Circulation l Room Cooling Cool the entire room where the control panel is located. Cooler Control panel Room Cooling Low Temperatures The Box PC may not start normally if the temperature is below 0°C when the power is turned ON.

  • Page 146: Atmosphere

    Installation Location Install the Box PC as far away as possible from high-voltage (600 V or higher) and power devices to ensure safe operation and maintenance. Example of Recommended Equipment Arrangement OMRON product Control panel Control panel High-voltage...
  • Page 147 • Keep the wiring between the transformer and the Box PC as short as possible, twist the wires well, and keep the wiring separate from high-voltage and power lines. Power circuits Power supply for general operations circuits I/O power supply for Omron product I/O power supply for Omron product Noise Unit power supply for Omron product...
  • Page 148 5 Installation Wire External I/O Signal Lines Observe the following points when wiring the external I/O signal lines. • To absorb reverse electromotive force when an inductive load is connected to an output signal, con- nect a surge suppressor near the inductive load in an AC circuit, or connect a diode near the induc- tive load in a DC circuit.
  • Page 149 5 Installation when wiring, either use separate cables or separate wiring routes for these items. Future mainte- nance operations and changes to the system will also be made easier by carefully organizing the wiring from the start. • Power lines and signal lines •...
  • Page 150 Ground of 200 mm 100 Ω or less Example: Separating an OMRON product from Power Lines l Wiring Ducts Whenever possible, route the cables and wires through wiring ducts. Install the wiring ducts so that it is easy to route the wires from the IPC Machine Controller directly into the duct.

  • Page 151: Book Mount Procedure

    5 Installation 5-3-8 Book Mount Procedure Use the following procedure to mount the IPC Machine Controller in the book orientation. Additional Information • Refer to 5-4-2 Ground on page 5-28 for grounding details. • Refer to 3-10-1 Mounting Brackets on page 3-23 for the bracket model. To mount the Box PC: The Box PC has on one side light grey circles around the threaded mounting holes.

  • Page 152: Wall Mount Procedure

    5 Installation 5-3-9 Wall Mount Procedure Use the following procedure to mount the Box PC in the wall orientation. Additional Information • Refer to 5-4-2 Ground on page 5-28 for grounding details. • Refer to 3-10-1 Mounting Brackets on page 3-23 for the bracket model. To mount the Box PC: Mount the Brackets A to the Box PC C with the 6 Phillips screws B supplied with the brack- ets.

  • Page 153: Wire

    5 Installation Wire This section describes how to wire the IPC Machine Controller. 5-4-1 Wiring Warnings and Cautions This section describes the Warnings and Cautions when wiring the IPC Machine Controller. WARNING If external power supplies for slaves or other devices are overloaded or short-circuit- ed, the voltage will drop, outputs will turn OFF, and the system may be unable to read inputs.

  • Page 154: Ground

    5 Installation 5-4-2 Ground This section describes how to ground the IPC Machine Controller. WARNING Always connect to a ground of 100 Ω or less when installing the product. CAUTION The product has an internal non-isolated DC power supply. Circuit ground (0 VDC) and frame ground are connected together.
  • Page 155 5 Installation Considerations for Earthing Methods Local potential fluctuations due to lightning or noise occurred by power devices will cause potential fluctuations between ground terminals of devices. This potential fluctuation may result in device mal- function or damage. To prevent this, it is necessary to suppress the occurrence of a difference in elec- trical potential between ground terminals of devices.
  • Page 156 5 Installation Equipotential Bonding System Equipotential bonding is an earthing method in which steel frames and building structures, metal ducts and pipes, and metal structures in floors are connected together and make connections to the earth trunk line to achieve a uniform potential everywhere across the entire building. We recommend this earthing method.
  • Page 157 5 Installation Star Earthing If the earthing method used for the building is not equipotential bonding or the earthing system is un- known, choose (a) from among the earthing methods given below. a. Connecting devices and noise sources to separate earth electrodes This is an earthing method to separately ground an earth electrode of the device that is connected with a communications cable or other devices and an earth electrode of a high-power device that could be a noise source, such as a motor or inverter.
  • Page 158 5 Installation Daisy Chain This is an earthing method to connect the device that is connected with a communications cable, other devices, and a device that could be a noise source using a daisy-chain topology to a common earth electrode. This earthing method is not recommended because the device that could be a noise source may inter- fere electromagnetically with other devices.
  • Page 159 5 Installation Ground Connection Details This section provides details about the ground connection. Use the functional ground terminal on the mounting bracket(s) to ground your IPC Machine Controller. The washers and nut C are supplied with the bracket(s). Refer to Items Supplied with the Brackets on page 5-4 for details. Book Mount Mount the ground connection wire B to the functional ground terminal A using the washers and nut C .
  • Page 160 5 Installation Wall Mount Mount the ground connection wire B to the functional ground terminal A using the washers and nut C . Tighten the nut with a torque of 1.2 N·m max. Refer to 5-3-9 Wall Mount Procedure on page 5-26 for wall mounting details. l Crimp terminals Use crimp terminals with dimensions X = M4 and Y = 8 mm max.

  • Page 161: Wire The Power Connector

    5 Installation 5-4-3 Wire the Power Connector This section describes how to wire the power connector. Precautions for Safe Use • Do not perform a dielectric strength test. • Always use the recommended uninterruptible power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption.
  • Page 162 Maximum AWG according to UL/cUL • Power Supply Connector DC Power Supply The OMRON S8VK-series power supply is recommended for use with the IPC Machine Controller. Additional Information • Refer to 3-10-10 Power Supply on page 3-30 for more information.
  • Page 163 5 Installation Power Connector Wiring Procedure Use the following procedure to wire the power connector. Ensure the power connector is not connected to the Box PC. 7 mm Remove the sheath from the power supply wires. Precautions for Safe Use Observe the following precautions to prevent broken wires.

  • Page 164: Wire The I/O Connector

    5 Installation 5-4-4 Wire the I/O Connector This section describes how to wire the I/O connector. I/O Connector Wiring Materials Use the supplied I/O connector to connect the inputs and outputs to the IPC Machine Controller. Recommended I/O conductor sizes for the connector are provided in the table. Wire type Conductor cross-section Solid conductor...
  • Page 165 5 Installation Description Internal Circuit Details Power ON Input The Power ON Input and the UPS Mode Input are bi-directional and isolated. Each input can be wired as sinking (NPN) or sourc- ing (PNP). Wire these according to the output device connected to UPS Mode Input the inputs.
  • Page 166 5 Installation I/O Connector Wiring Procedure Use the following procedure to wire the I/O connector. Ensure the I/O connector is not connected to the Box PC. 7 mm Remove the sheath from the wires. Precautions for Safe Use Observe the following precautions to prevent broken wires. •...

  • Page 167: Connect

    Additional Information • Refer to 5-3 Mount on page 5-15 for mounting details. • Refer to 3-10 Optional Hardware on page 3-23 for the cables advised by Omron. Refer to individual cable specifications for cable bending requirements and connector clear- ance.
  • Page 168 5 Installation Connect the I/O connector. Hold the black part A when inserting the connector, this enables the auto-locking mechanism. Do not tilt the orange levers B because this will unlock the connector. Connect an external monitor such as the Industrial Monitor. Connect the monitor to the DVI connector and tighten the fastening screws or use the optional NYML connector.

  • Page 169: Ethernet Connection Procedure

    5 Installation 5-5-3 Ethernet Connection Procedure Use the following procedure to connect the Ethernet connectors of the IPC Machine Controller. Remove the dust caps from the Ethernet ports to be connected. Connect Ethernet Port 1 of the Box PC to a normal Ethernet network. Connect Ethernet port 2 of the Box PC to the Ethernet/IP network.

  • Page 170: Connect Ups

    • Always use an uninterruptable power supply (UPS) to prevent data loss and other system file integrity issues caused by unexpected power interruption. • Use an Omron S8BA UPS with the correct revision number to prevent improper system shut- down.
  • Page 171 5 Installation Follow the steps below to connect the S8BA UPS to the I/O connector of the Box PC and to configure it correctly. Refer to 5-4-4 Wire the I/O Connector on page 5-38 for I/O Connector details. Ensure the revision number of the UPS is correct. Refer to 3-10-11 UPS on page 3-31 for more information.
  • Page 172 5 Installation • Create a power interruption • Monitor the shutdown sequence and confirm a correct shutdown sequence The UPS is connected and configured. The Box PC will shut down properly in case of a power supply interruption and restart automatically when the power is restored.

  • Page 173: Initial Power On

    Ensure that the connected monitor(s) is powered ON. Connect a keyboard and/or mouse. Additional Information • If using an OMRON Industrial Monitor, this may not be required because it has touch func- tionality. • Do not connect additional storage devices before the installation of the operating system completed.
  • Page 174 5 Installation 5-48 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 175: Operating Procedures

    Operating Procedures This section provides the operating procedures for the IPC Machine Controller. Power ON ......................6-2 6-1-1 Power ON Using the Power Button ..............6-2 6-1-2 Power ON Using the Power ON/OFF Input............. 6-2 6-1-3 Power ON Using Safe Mode ................6-3 6-1-4 Auto Power ON ....................

  • Page 176: Power On

    6 Operating Procedures Power ON This section provides Power ON details. 6-1-1 Power ON Using the Power Button Start condition: Power is supplied to the Box PC and the Box PC is OFF. Press the power button and release within 1 second. Refer to 3-3 Power Button on page 3-11 for the power button location.

  • Page 177: Power On Using Safe Mode

    6 Operating Procedures 6-1-3 Power ON Using Safe Mode Start condition: The IPC Machine Controller is OFF. Additional Information Use this procedure to start the Box PC without starting the Machine Controller Software. Remove the power supply connector. Press and hold the power button on the Box PC. Connect the power supply connector while pressing the power button.

  • Page 178: Power Off

    6 Operating Procedures Power OFF This section provides Power OFF details. Before following power OFF procedures below, check that the IPC Machine Controller is ON by exam- ining the LED indicators on the Box PC. 6-2-1 Power OFF Using the Power Button Ensure all programs are closed.

  • Page 179: Forced Power Off Using The Power Button

    6 Operating Procedures 6-2-3 Forced Power OFF Using the Power Button Precautions for Safe Use Press the power button for several seconds to force the product shutdown. Always back up files in the planned way to prevent data loss or system file corruption. Ensure all programs are closed.
  • Page 180 6 Operating Procedures NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)

  • Page 181: Maintenance

    Maintenance This section provides an overview of all maintenance tasks for the IPC Machine Con- troller. Preventive Maintenance ................7-2 7-1-1 Preventive Maintenance Schedule..............7-2 7-1-2 Clean the Box PC.................... 7-3 Corrective Maintenance................. 7-4 7-2-1 Remove the Cover ..................7-4 7-2-2 Replace the Fan Unit..................

  • Page 182: Preventive Maintenance

    Refer to 3-2 LED Indicators Base Layer on page 3-9 for LED details. Monitor storage devices that do not Refer to Storage Device Considerations on page 3-25 for details. comply to the Omron specifications Weekly Reference Clean the Box PC Refer to 7-1-2 Clean the Box PC on page 7-3 for cleaning details.

  • Page 183: Clean The Box Pc

    7 Maintenance When the IPC Machine Controller Reference is not powered for 6 months For a cooling layer with removable Refer to 7-2-2 Replace the Fan Unit on page 7-5 to replace the Fan cover and active cooling: Unit. • Confirm both fans rotate immedi- ately after Power ON.

  • Page 184: Corrective Maintenance

    7 Maintenance Corrective Maintenance Corrective maintenance covers all actions to correct problems that cause downtime. WARNING Do not attempt to disassemble, repair, or modify the product in any way. Doing so may result in malfunction or fire. Additional Information Refer to the NY-series Troubleshooting Manual (Cat. No. W564) for troubleshooting details. 7-2-1 Remove the Cover Applicable for products with a cooling layer that has a removable Cover.

  • Page 185: Replace The Fan Unit

    7 Maintenance 2) Lift the side to tilt the Cover. 3) Remove the complete Cover. The Cover is removed. To mount the Cover, position the side of the Cover in the Box PC and push the cover in place. The lever will lock in place. 7-2-2 Replace the Fan Unit The fans are mounted in the Fan Unit.
  • Page 186 7 Maintenance Replace the complete Fan Unit. 1) Push the lever to unlock the Fan Unit. 2) Lift the lever to tilt the Fan Unit. 3) Remove the complete Fan Unit. Insert the new Fan Unit in the Box PC. Ensure the end of the Fan Unit A is positioned under the fan guide B .

  • Page 187: Replace The Battery

    7 Maintenance 7-2-3 Replace the Battery Applicable for products with a cooling layer that has a removable cover. Precautions for Safe Use • The Battery may leak, rupture, heat, or ignite. Never short-circuit, charge, disassemble, heat, or incinerate the Battery or subject it to strong shock. •...
  • Page 188 7 Maintenance Lift the battery from the compartment. Disconnect the battery from the battery connector Connect the new battery to the battery connector. Place the new battery in the Box PC. Ensure the wires are at the side of the battery and not on top of the battery. If the wires are on top of the battery this might make closing and opening the cover more difficult.

  • Page 189: Replace A Drive

    7 Maintenance 7-2-4 Replace a Drive Use the following procedure to replace a drive. Prepare the new drive. Additional Information • Refer to 1-4 Product Configuration on page 1-6 for the installed drive model. • Refer to 3-10-5 HDD and SSD Storage Devices on page 3-25 for the available drive models. •...
  • Page 190 7 Maintenance Pull the metal shielding cover out of the Box PC. Insert the drive cover in the drive bracket bay and move it down so that it locks in the drive bracket. 7-10 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 191 7 Maintenance Remove the drive bracket from the Box PC using the drive cover. Remove the 4 mounting screws and then remove the drive from the drive bracket. 7-11 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 192 7 Maintenance Align the connectors of the replacement drive as shown A on the bracket. Then insert the re- placement drive in the bracket and insert the 4 mounting screws . Tighten these screws with a torque of 0.35 N·m. Insert the bracket with the replacement drive into the correct bay of the Box PC.
  • Page 193 7 Maintenance Insert the metal shielding cover. Mount the drive cover. The lock lever will click when closed correctly. Restore the drive data. • For an Industrial PC with a Windows operating system refer to the restore procedure in the section Corrective Maintenance to restore data.

  • Page 194: Replace The Pcie Card

    7 Maintenance 7-2-5 Replace the PCIe Card Use the following procedure to replace the PCIe Card. Prepare: • The PCIe Card Additional Information Refer to 4-1-8 PCIe Card Specifications on page 4-10 for PCIe specifications. • The PCIe Card mounting materials: Card Clip and Card Support These are supplied with the IPC Machine Controller.
  • Page 195 7 Maintenance Push the notch at the bottom of the Card Support up and rotate the Card Support. Slide the Card Support away from the card to create space and to remove it. Remove the Card Clip from the PCIe Drawer. There are two types of Card Clips available.
  • Page 196 7 Maintenance Remove the PCIe Card from the PCIe Drawer. The PCIe Card is now removed. Place the replacement PCIe Card in the PCIe Drawer. Ensure the PCIe Card is inserted into the correct opening. 7-16 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 197 7 Maintenance Place the Card Clip A in the PCIe Card and PCIe Drawer. There are two types of Card Clips available. Use the steps applicable to your type. CAUTION When installing or removing a PCIe card, avoid touching the sharp edges of the sheet metal frame tab.
  • Page 198 7 Maintenance Slide the Card Support so that it supports the side of the PCIe Card. Rotate the Card Support to lock it in place. Ensure the Card Support contacts the PCIe Card with the small groove so that there is support below and above the PCIe Card.

  • Page 199: Replace The Cfast Card

    7 Maintenance 7-2-6 Replace the CFast Card Use the following procedure to replace the CFast Card. Prepare the new CFast Card. Additional Information • Refer to 1-4 Product Configuration on page 1-6 for the installed CFast Card model. • Refer to 3-10-4 CFast Cards on page 3-24 for the available CFast Card models. •...
  • Page 200 7 Maintenance Insert the replacement CFast Card A into the slot of the Box PC. Ensure the CFast Card A is completely in the Box PC with an extra push using the CFast Card slot cover. If the CFast Card can not go in completely then the CFast Card orientation is incorrect. Re- move the CFast Card, turn it upside down and reinsert it.
  • Page 201 Appendices BIOS ....................... A-2 A-1-1 BIOS Overview....................A-2 A-1-2 BIOS for 4 generation CPUs................. A-5 A-1-3 BIOS for 7 generation CPUs............... A-12 Allocate a Drive in Windows ..............A-19 DVI Connector Pin Details ................A-20 A-3-1 DVI-I Connector Pin Details ................A-20 A-3-2 DVI-D Connector Pin Details.................

  • Page 202: A-1 Bios

    Appendices A-1 BIOS This section provides the BIOS information of the IPC Machine Controller. WARNING Changing BIOS information is only allowed for the engineer in charge that possesses a thorough understanding of the BIOS settings because it can change the behavior of the product.
  • Page 203 Appendices The menu bar gives access to following pages: • Main • Advanced • Chipset • Security • Boot • Save & Exit BIOS Navigation and Function Keys The right part of the BIOS screens is divided in two parts. Top part.
  • Page 204 Appendices BIOS Password & Write Protection A BIOS password protects the BIOS setup program from unauthorized access. This ensures that users cannot change the system configuration without authorization. With an assigned BIOS pass- word, the BIOS prompts the user for a password on a setup entry. If the password entered is wrong, the BIOS setup program will not launch.

  • Page 205: Bios For 4 Th Generation Cpus

    Appendices A-1-2 BIOS for 4 generation CPUs The BIOS settings for 4 generation CPUs. Refer to the CPU information in 1-4 Product Configuration on page 1-6 for generation details. The BIOS is divided in the pages Main, Advanced, Chipset, Boot, Security and Save & Exit. BIOS - Main The main setup screen gives platform information about the BIOS, Board Information, Firmware Revi- sion, MAC Addresses and information about the number of Boots and the Running Time.
  • Page 206 Appendices BIOS - Advanced This section provides advanced BIOS information. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark Machine Control Enabled Graphics Primary Graphics Device Auto Internal Graphics Device Auto IGD Pre-Allocated Graphics Memory IGD Total Graphics Memory 256M Default Max.
  • Page 207 Appendices Item Default / Remark PCI & PCI Express PCI Express Gen 2 Set- Completion Timeout Default tings ARI Forwarding Disabled AtomicOp Requester En- Disabled able AtomicOp Egress Block- Disabled IDO Request Enable Disabled IDO Completion Enable Disabled LTR Mechanism Enable Disabled End-End TLP Prefix Disabled...
  • Page 208 Appendices Item Default / Remark PCI & PCI Express GbE Channel 0 PCI Express Port 0 Enabled ASPM Disabled GbE Channel 1 PCI Express Port 1 Enabled ASPM Disabled PCI Express Port 0, 1 (x4 PEG1 Speed Auto Gen3) PEG1 ASPM Disabled PEG1 De-emphasis Con- -3.5 dB...
  • Page 209 Appendices Item Default / Remark XHCI Mode Enabled Overcurrent Protection Disabled USB Ports Per-Port Disa- USB Ports Per-Port Disa- Enabled ble Control ble Control - USB Port 0...6 Enabled - USB 3.0 Port 0...1 Enabled Legacy USB Support Enabled External USB Controllers Support Enabled XHCI Hand-off Enabled...
  • Page 210 Appendices BIOS - Boot Provides Boot information and configuration settings. Changeable BIOS Boot parameters and their factory default values: Item Default / Remark Quiet Boot Disabled Setup Prompt Timeout Bootup NumLock State Battery Support Auto (Battery Manager) Remain Off Power Loss Control CSM &...
  • Page 211 Appendices BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recom- mended security settings can put your system at risk. Changeable BIOS Security parameters and their factory default values: Item Default / Remark...

  • Page 212: Bios For 7

    Appendices A-1-3 BIOS for 7 generation CPUs The BIOS settings for 7 generation CPUs. Refer to the CPU information in 1-4 Product Configuration on page 1-6 for generation details. The BIOS is divided in the pages Main, Advanced, Chipset, Security, Boot and Save&Exit. BIOS - Main The main setup screen gives platform information about the BIOS, Board Information, Firmware Revi- sion, MAC Addresses and information about the number of Boots and the Running Time.
  • Page 213 Appendices BIOS - Advanced This section provides Advanced BIOS information for 7 generation CPUs. Changeable BIOS Advanced parameters and their factory default values: Item Default / Remark SW Guard Extensions (SGX) Disabled Hardware Prefetcher Enabled Adjacent Cache Line Prefetch Enabled Intel (VMX) Virtualization Technology Enabled Active Processor Cores...
  • Page 214 Appendices Item Default / Remark PCI Configuration PCI Latency Timer 32 PCI Bus Clocks PCI-X Latency Timer 64 PCI Bus Clocks VGA Palette Snoop Disabled PERR# Generation Enabled SERR# Generation Disabled Above 4G Decoding Disabled Overcurrent Protection Disabled Legacy USB Support Enabled xHCI Hand-off Enabled...
  • Page 215 Appendices BIOS - Chipset This section provides Chipset information for 7 generation CPUs. Changeable BIOS Chipset parameters and their factory default values: Item Default / Remark Processor Memory Configu- Max TOLUD Dynamic (Integrated ration Memory Remap Enabled Components) Graphics Configu- Primary Display Auto ration...
  • Page 216 Appendices Item Default / Remark Platform Control- PCI Express Con- PCI Express Port 6 and 7 PCI Express Port Enabled ler Hub (PCH) figuration ASPM Disabled Hot Plug Disabled PCIe Speed Auto PCI Express Port 6 and 7 / Detect Non-Com- Disabled Extra options pliance Device...
  • Page 217 Appendices BIOS - Security Provides security information like BIOS Password and HDD information. WARNING Security setting adjustments should only be performed by the engineer in charge that possesses a thorough understanding of the security settings. Selecting non-recom- mended security settings can put your system at risk. Changeable BIOS Security parameters and their factory default values: Item Default / Remark...
  • Page 218 Appendices BIOS - Save & Exit Provides the possibility to leave the BIOS with or without saving changes and to create or restore a set of User Defaults. Save & Exit Parameters: • Save Changes and Exit Changed settings are saved and the Operating System starts with the changed settings. •...

  • Page 219: A-2 Allocate A Drive In Windows

    Appendices A-2 Allocate a Drive in Windows An added drive must be allocated before it becomes visible in Windows. To allocate a drive in Windows: Ensure the Box PC is ON. Select the Windows Start Button. In the search field, input partition. Select Create and format hard disk partitions.

  • Page 220: A-3 Dvi Connector Pin Details

    Appendices A-3 DVI Connector Pin Details This section provides the pin details for the DVI-I connector and for the optional DVI-D connector. A-3-1 DVI-I Connector Pin Details Pin details of the DVI-I connector. C1 C2 C3 C4 The pin layout represents the DVI-I connector on the IPC Machine Controller. Pin numbers increase from left to right for every row.

  • Page 221: A-3-2 Dvi-D Connector Pin Details

    Appendices Signal Name Function TMDS clock+ Digital clock+ TMDS clock− Digital clock− Analog red Analog red Analog green Analog green Analog blue Analog blue Analog horizontal sync Analog horizontal sync 0 VDC 0 VDC Only for models NY£17, NY£1E, NY£27 and NY5. Refer to 1-4 Product Configuration on page 1-6 for details.
  • Page 222 Appendices Signal Name Function Return for pin 14 Hot plug detect TMDS data 0− Digital blue− (link 1) and digital sync TMDS data 0+ Digital blue+ (link 1) and digital sync 0 VDC TMDS data 0/5 shield Not connected Not connected 0 VDC TMDS clock shield TMDS clock+...

  • Page 223: A-4 Rs-232C Connector Pin Details

    Appendices A-4 RS-232C Connector Pin Details The pin layout represents the RS-232C connector on the Box PC. Signal Name 0 VDC The 0 VDC pin is internally connected to the ground connection. Additional Information Refer to 5-4-2 Ground on page 5-28 for grounding details. A-23 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 224 Appendices A-24 NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 225 Index NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 226 Index Index Accessory kit ..............3-22 Electrical Specifications ..............4-3 ERR LED ................ 3-10 EtherCAT ................ 4-22 Base layer .................3-5 Ethernet connectors ............3-14 Battery low ..............3-10 Link/Act Indicator ............4-20 Battery ..............3-21, 7-4 Specifications ..............4-19 Replace .................7-7 Speed Indicator ............4-20 Bay details ................
  • Page 227 Index Unpack ................5-2 UPS ............... 3-31, 5-44 NY Monitor Link .............. 3-16 Connect I/O..............5-44 Cable................3-27 USB connectors ..............3-13 Specifications ..............4-18 LED Indicators............. 4-26 Specifications...............4-25 USB flash drives ............. 3-24 PCIe Card ...............3-20 Wall mount brackets Specifications ..............4-12 Install ................5-9 Replace ...............7-14 Wall mount ..............3-23 Specifications ..............4-10...
  • Page 228 Index NY-series Industrial Box PC Machine Controller Hardware User's Manual (W556)
  • Page 230 The Netherlands Hoffman Estates, IL 60169 U.S.A. Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2016-2021 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

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