Table Of Contents - R&M LOADMATE LM05 II Series Installation And Maintenance Manual

Table of Contents

LM05 SERIES II I&M MANUAL/EN/11.30.2010

CAUTION: Read the instructions supplied with the product before installation and

commissioning.

CAUTION: Keep the instructions in a safe place for future reference.

INTRODUCTION ........................................................................................................................................5

1.1

Contact Information ...............................................................................................................................5

1.2

Warranty ................................................................................................................................................5

1.3

Disclaimer .............................................................................................................................................5

1.4

Safety ....................................................................................................................................................6

1.5

Placards and Instructions ......................................................................................................................8

INSTALLATION ..........................................................................................................................................9

2.1

General .................................................................................................................................................9

2.2

Lubrication.............................................................................................................................................9

2.3

Mounting ............................................................................................................................................ 10

2.4

Load Hook Throat Opening ................................................................................................................ 10

2.5

Electrical Connection ......................................................................................................................... 11

2.6

Three Phase Power Connections ...................................................................................................... 12

2.7

Single Phase Power Connections ..................................................................................................... 13

INITIAL START-UP ................................................................................................................................. 14

3.1

General .............................................................................................................................................. 14

3.2

Correcting the Direction of Hook Travel ............................................................................................. 14

3.3

Operational Checks - No Load .......................................................................................................... 15

3.4

Operational Checks - With Load ....................................................................................................... 15

HOIST OPERATION................................................................................................................................ 16

LOW HEADROOM TROLLEY ................................................................................................................ 17

5.1

Description - Technical Characteristics (low headroom trolley) ........................................................ 17

5.1.1

Technical Characteristics .......................................................................................................... 17

5.1.2

Environmental Data ................................................................................................................... 18

5.1.3

Optional equipment ................................................................................................................... 18

SWIVEL TROLLEY ................................................................................................................................. 19

6.1

Description - Technical Characteristics (swiveling trolley to 3.2 tons) .............................................. 19

6.1.1

Technical Characteristics .......................................................................................................... 19

6.2

Installation of Swivel Trolley............................................................................................................... 20

6.3

Electric Swivel Trolley ........................................................................................................................ 21

6.3.1

Swiveling trolley (3.2 tons) ........................................................................................................ 22

6.3.2

Swiveling trolley (3.2 to 5.0 tons) (NOT LOCALLY AVAILABLE) ............................................. 22

6.3.3

Procedure to adjust swivel trolley guide rollers ......................................................................... 23

MAINTENANCE ...................................................................................................................................... 24

7.1

Basic Hoist Construction .................................................................................................................... 24

7.2

Motor / Body ....................................................................................................................................... 24

7.3

Hoist Motor Brake and Load-Limiting Device .................................................................................... 25

7.3.1

Slip Clutch Operation ................................................................................................................ 25

7.3.2

Slip Clutch Adjustment after Installation.................................................................................... 27

7.3.3

Hoist Motor Brake Adjustment (See Figure 11) ........................................................................ 28

7.3.4

Replacement Criteria for Motor Brakes ..................................................................................... 29

7.4

Load Chain ......................................................................................................................................... 30

7.4.1

General ...................................................................................................................................... 30

7.4.2

Maintenance Inspection ............................................................................................................ 30

7.4.3

Load Chain Specifications (see Figure 12) ............................................................................... 32

7.4.4

Removing the Load Chain ......................................................................................................... 32

7.4.5

Installing the Load Chain ........................................................................................................... 33

7.5

Fall Stop Assembly ............................................................................................................................ 35

This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that

may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.

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